This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including:
- Removing and installing the crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
The document provides detailed step-by-step instructions accompanied by illustrations for each procedure. Safety and handling notes are included.
Caterpillar cat 236 d skid steer loader (prefix sen) service repair manual (s...ekfmsmemqa
This service repair manual provides instructions for removing and installing various engine components on a 236D Skid Steer Loader, including:
- Removing and installing the crankshaft rear seal and wear sleeve. Tools and procedures are described.
- Removing and installing the flywheel housing. Required tools are listed.
- Removing and installing the crankshaft pulley by loosening and tightening a bolt.
- Removing and installing the crankshaft front seal using a pry bar and driver tool. Lubrication steps are noted.
- General notes are provided about keeping parts clean, containing fluids, and referring to specification documents for torque values.
Caterpillar cat 289 d compact track loader (prefix a9z) service repair manual...ufjjjskkmsmed
This document provides instructions for removing and installing various engine components on a Caterpillar 289D compact track loader with a C3.3B engine. It describes removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures provide illustrations and specify required tools and torque specifications where applicable. The document aims to guide maintenance and repair of these engine components.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjskefkemms
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 236 d skid steer loader (prefix sen) service repair manual (s...ekfmsmemqa
This service repair manual provides instructions for removing and installing various engine components on a 236D Skid Steer Loader, including:
- Removing and installing the crankshaft rear seal and wear sleeve. Tools and procedures are described.
- Removing and installing the flywheel housing. Required tools are listed.
- Removing and installing the crankshaft pulley by loosening and tightening a bolt.
- Removing and installing the crankshaft front seal using a pry bar and driver tool. Lubrication steps are noted.
- General notes are provided about keeping parts clean, containing fluids, and referring to specification documents for torque values.
Caterpillar cat 289 d compact track loader (prefix a9z) service repair manual...ufjjjskkmsmed
This document provides instructions for removing and installing various engine components on a Caterpillar 289D compact track loader with a C3.3B engine. It describes removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures provide illustrations and specify required tools and torque specifications where applicable. The document aims to guide maintenance and repair of these engine components.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjskefkemms
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5h) service r...ifse9diodkdk
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 329D L MOBILE HYD POWER UNIT, including:
- Removing and installing inlet and exhaust valve guides from the cylinder head.
- Removing and installing inlet and exhaust valve seat inserts in the cylinder head.
- Removing the engine oil filter base and oil cooler.
- Disassembling the remote or engine mounted engine oil filter base.
The document provides detailed step-by-step instructions, diagrams and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
This document provides instructions for removing and installing the lift cylinder on Caterpillar 262 skid steer loader models. It describes releasing hydraulic pressure, disconnecting hydraulic lines, removing retaining pins, and lifting out the cylinder. The installation procedure is also outlined in reverse order. Safety information is provided regarding contained fluids and preventing contamination of the hydraulic system.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat m325 d l mh excavator (prefix kay) service repair manual (kay...ifkkdmdmdm
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and boom cylinder. It instructs using lifting devices and support stands to position the frames separately and install retaining pins. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...ujdjkkskmme
- The document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine.
- To remove the flywheel, tools are installed and bolts removed to lift the flywheel off. The ring gear may also need to be removed from the flywheel.
- To install the flywheel, cleaning is done and the ring gear is heated and pressed onto the flywheel if removed. The flywheel is positioned and bolts are tightened.
- Similar procedures using cleaning and sealant are described for removing and installing the crankshaft rear seal and an optional crankshaft wear sleeve.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 320 d l excavator (prefix kzf) service repair manual (kzf0000...fkjsekksmem
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, shafts, gears, seals, and bearings. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, and installing components in reverse order using pressing and lifting tools. Precision is required to determine shim thickness for proper bearing preload.
Caterpillar cat 930 k wheel loader (prefix frk) service repair manual (frk000...ufjjjskkemmd
This document provides disassembly and assembly instructions for the steering piston pump on a 930K Wheel Loader. It includes 30 steps for disassembly, which involve removing various components like bolts, seals, springs, and pistons. The 29 steps for assembly describe reinstalling these components in reverse order. Safety notices are included, and various tools are listed that are required for tasks like compressing springs.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like keeping parts clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also included to contain fluids and dispose of them properly.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like keeping parts clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also included to contain fluids and dispose of them properly.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Tools required are listed for each procedure, and technicians are advised to keep parts clean and contain fluids properly during maintenance.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5h) service r...ifse9diodkdk
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 329D L MOBILE HYD POWER UNIT, including:
- Removing and installing inlet and exhaust valve guides from the cylinder head.
- Removing and installing inlet and exhaust valve seat inserts in the cylinder head.
- Removing the engine oil filter base and oil cooler.
- Disassembling the remote or engine mounted engine oil filter base.
The document provides detailed step-by-step instructions, diagrams and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...fikskkdmmd1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
This document provides instructions for removing and installing the lift cylinder on Caterpillar 262 skid steer loader models. It describes releasing hydraulic pressure, disconnecting hydraulic lines, removing retaining pins, and lifting out the cylinder. The installation procedure is also outlined in reverse order. Safety information is provided regarding contained fluids and preventing contamination of the hydraulic system.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat m325 d l mh excavator (prefix kay) service repair manual (kay...ifkkdmdmdm
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and boom cylinder. It instructs using lifting devices and support stands to position the frames separately and install retaining pins. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...ujdjkkskmme
- The document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine.
- To remove the flywheel, tools are installed and bolts removed to lift the flywheel off. The ring gear may also need to be removed from the flywheel.
- To install the flywheel, cleaning is done and the ring gear is heated and pressed onto the flywheel if removed. The flywheel is positioned and bolts are tightened.
- Similar procedures using cleaning and sealant are described for removing and installing the crankshaft rear seal and an optional crankshaft wear sleeve.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
The document provides instructions for removing and installing various components of a M317D2 wheeled excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, applying sealant, and installing bolts and spacers.
- Removing the hydraulic oil filter by removing nuts and a cover to access the filter inside.
- Installing a new hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by disconnecting hoses and harnesses, draining fluid, and lifting the tank out after removing bolts.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 320 d l excavator (prefix kzf) service repair manual (kzf0000...fkjsekksmem
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, shafts, gears, seals, and bearings. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, and installing components in reverse order using pressing and lifting tools. Precision is required to determine shim thickness for proper bearing preload.
Caterpillar cat 930 k wheel loader (prefix frk) service repair manual (frk000...ufjjjskkemmd
This document provides disassembly and assembly instructions for the steering piston pump on a 930K Wheel Loader. It includes 30 steps for disassembly, which involve removing various components like bolts, seals, springs, and pistons. The 29 steps for assembly describe reinstalling these components in reverse order. Safety notices are included, and various tools are listed that are required for tasks like compressing springs.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like keeping parts clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also included to contain fluids and dispose of them properly.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like keeping parts clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also included to contain fluids and dispose of them properly.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Tools required are listed for each procedure, and technicians are advised to keep parts clean and contain fluids properly during maintenance.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like keeping parts clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also included to contain fluids and dispose of them properly.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like ensuring parts are clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also provided regarding containing fluids and proper fluid disposal.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like ensuring parts are clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also provided regarding containing fluids and proper disposal.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It describes procedures for removing and installing various engine parts like the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include lists of required tools and torque specifications for fasteners. Cautions are provided to keep parts clean and contain fluids during maintenance.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note required tools and torque specifications and include illustrations showing the components and repair steps. Safety notices are also provided regarding keeping components clean and containing fluids.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like ensuring parts are clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also provided regarding containing fluids and proper disposal.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like keeping parts clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also included to contain fluids and dispose of them properly.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine. The procedures include removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. Each procedure lists any required tools and provides step-by-step instructions along with caution notices and torque specifications.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including:
- Removing the crankshaft rear seal and wear sleeve.
- Installing the crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
The document outlines the required tools and provides step-by-step instructions with illustrations for each procedure. Safety and contamination prevention notices are also included.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures note required tools and torque specifications. Technicians are advised to keep parts clean and contain fluids during maintenance.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader with a C3.3B engine. It describes removing the rear crankshaft seal, flywheel housing, crankshaft pulley, front crankshaft seal, and idler gear. The procedures provide illustrations and specify required tools and torque specifications. Safety notices are included to keep parts clean and contain fluids.
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2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242540
Crankshaft Rear Seal and Wear Sleeve - Remove - Includes
Crankshaft Gear
SMCS - 1161-011; 7558-011
Removal Procedure
Start By:
a. Remove the flywheel.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Place the engine at top dead center.
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3. Illustration 1 g02799897
2. Use a screw driver to remove rear seal (1).
Illustration 2 g02799899
3. Check the alignment of crankshaft gear (2) and camshaft gear (3). Remove crankshaft gear
(2) and ring seal.
Illustration 3 g02799901
4. Place crankshaft gear (2) with wear sleeve (4) in a suitable vice. Remove wear sleeve (4)
with a suitable chisel.
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4. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242547
Crankshaft Rear Seal and Wear Sleeve - Install - Includes
Crankshaft Gear
SMCS - 1161-012; 7558-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
390-1146 Crankshaft Rear Seal and Wear Sleeve Driver(1)
1
423-9665 Crank shaft Rear Seal and Wear Sleeve Driver(2)
1
(1)
Used for the C3.3B
(2)
Used for the C2.6
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
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5. Illustration 1 g02800138
1. Place wear sleeve (4) on crankshaft gear (2). Position Tooling (A). Use a suitable press and
install wear sleeve (4).
Illustration 2 g02799899
2. Align crankshaft gear (2) with camshaft gear (3). Install crankshaft gear (2) into the
flywheel housing.
Illustration 3 g02800140
3. Apply clean engine oil on the lip of crankshaft rear seal (1). Use Tooling (A) in order to
install crankshaft rear seal (1).
End By:
a. Install the flywheel.
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6. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242551
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M12 x 1.25 by 100 mm
2
B 138-7575 Link Brackets 2
Start By:
a. Remove the flywheel.
b. Remove the rear crankshaft seal.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g02794824
1. Remove two bolts (3) from flywheel housing (1).
2. Install Tooling (A) into flywheel housing (1).
3. Install Tooling (B). Install a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb).
4. Remove remaining six bolts (3) and 8 bolts (2) from flywheel housing (1).
5. Remove flywheel housing (1) from the cylinder block.
Illustration 2 g02794825
6. Remove bearing (4).
7. Remove the gasket (5).
8. If necessary, remove the dowels from the cylinder block.
Installation Procedure
1. Install flywheel housing (1) in the reverse order of removal.
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8. Illustration 3 g02863884
a. Install liquid gasket to the seam between the lower crankcase section (7) and the
upper crankcase section (6).
b. For the C3.3B tighten 8 bolts (3) and 8 bolts (2) to a torque of 103 to 117 N·m
(76 to 87 lb ft).
c. For the C2.6 tighten 8 bolts (3) and 8 bolts (2) to a torque of 78 to 90 N·m
(58 to 66 lb ft).
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9. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242553
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
a. Remove the v-belt.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g02795206
1. Use a suitable tool in order to prevent the crankshaft from rotating. Remove bolt (2) in order
to remove crankshaft pulley (1).
Installation Procedure
1. Install crankshaft pulley (1) in the reverse order of removal.
a. Apply clean engine oil to the threads of bolt (2). Tighten bolt (2) to a torque of
255 to 274 N·m (188 to 202 lb ft).
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11. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242559
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Start By:
a. Remove the crankshaft pulley.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g02795123
Illustration 2 g02795124
1. Use a suitable pry bar to remove crankshaft front seal (1).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 390-1140 Driver 1
B 6V-6640 Sealant 1
Note: The crankshaft front seal should be installed dry. Lubricate the inner rubber portion of the
crankshaft front seal.
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13. Illustration 3 g02796112
Illustration 4 g02795123
1. Lubricate the inner rubber portion of crankshaft front seal (1). Apply Tooling (B) on
crankshaft front seal (1). Position crankshaft front seal (1) on Tooling (A). Install crankshaft
front seal (1) on the crankshaft.
End By:
a. Install the crankshaft pulley.
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14. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g02795977
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15. Illustration 2 g02795978
Illustration 3 g02795981
Alignment of timing marks
1. Ensure that Timing Marks (X) on the camshaft gear and the crankshaft gear are aligned.
Refer to Illustration 1.
2. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned. Refer to
Illustration 2.
3. Ensure that Timing Marks (Z) on the idler gear and the fuel injection pump gear are aligned.
Refer to Illustration 3.
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16. Illustration 4 g02795984
4. Remove bolts (2), washer (3), and the idler shaft from idler gear (1). Remove idler gear (1)
and the washer.
Illustration 5 g02795985
5. Use Tooling (A) to remove idler gear bearing (4) from idler gear (1).
Installation Procedure
1. Install idler gear (1) in the reverse order of removal.
2. Tighten bolts (2) to a torque of 30 to 34 N·m (22 to 25 lb ft).
a. Ensure that the gears, cylinder block surface, and idler gear (1) are clean and free
from wear or damage. If necessary, replace any components that are worn or
damaged.
b. Lubricate idler gear bearing surface (4) with clean engine oil.
c. Check oil clearance between the idler gear shaft and the idler gear bushing.
d. Check the idler gear shaft outer diameter and the inner diameter for the idler gear
bushing.
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17. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Illustration 1 g02795275
2. Disconnect hose assemblies (1) and (2) from the oil cooler.
Illustration 2 g02795251
3. Remove bolts (4).
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18. 4. Remove front housing (3) and the gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the front housing is clean and free from damage. If necessary, replace the front
housing.
2. Clean all the gasket surfaces of the cylinder block.
Illustration 3 g02864317
3. Apply liquid gasket to the seam between the lower crankcase section (6) and the upper
crankcase section (5).
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20. Illustration 4 g02795251
4. Align a new gasket and install the gasket to the cylinder block.
5. Tighten 13 bolts (4) in a side to side sequence. Tighten bolts (4) to a torque of 24 to 27 N·m
(18 to 20 lb ft)
Illustration 5 g02795275
6. Connect hose assemblies (1) and (2) to the oil cooler.
End By:
a. Install the crankshaft front seal.
b. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant - Fill" for the correct procedure.
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All Rights Reserved.
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23. Illustration 1 g02795345
1. Disconnect tube assembly (1) .
2. Disconnect hose assemblies (2) and (5) .
3. Remove bolts (4) .
4. Remove valve mechanism cover (3) .
5. If necessary, remove O-ring seal in valve mechanism cover (3) and replace with new.
Installation Procedure
1. Install valve mechanism cover (3) in the reverse order of removal.
a. Tighten bolts (4) to a torque of 10 to 11 N·m (87 to 100 lb in).
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