This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like keeping parts clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also included to contain fluids and dispose of them properly.
Caterpillar cat 246 d skid steer loader (prefix jsl) service repair manual (j...fjjsefkksemm
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document emphasizes keeping components clean, contains safety notices, and lists required tools and torque specifications for reinstallation.
Caterpillar cat 246 d skid steer loader (prefix jsl) service repair manual (j...fjsjkseikdmme
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including:
- Removing and installing the crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
The document provides detailed step-by-step instructions accompanied by illustrations for each procedure. Safety and handling notes are included.
Caterpillar cat 246 d skid steer loader (prefix jsl) service repair manual (j...fjjsefkkertsemme
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document emphasizes keeping components clean, contains safety notices, and lists required tools and torque specifications for reinstallation.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including:
- Removing the crankshaft rear seal and wear sleeve.
- Installing the crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
The document outlines the required tools and provides step-by-step instructions with illustrations for each procedure. Safety and contamination prevention notices are also included.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures note required tools and torque specifications. Technicians are advised to keep parts clean and contain fluids during maintenance.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader with a C3.3B engine. It describes removing the rear crankshaft seal, flywheel housing, crankshaft pulley, front crankshaft seal, and idler gear. The procedures provide illustrations and specify required tools and torque specifications. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 236 d skid steer loader (prefix sen) service repair manual (s...fjjskefkksem
This service repair manual provides instructions for removing and installing various engine components on a 236D Skid Steer Loader, including:
- Removing and installing the crankshaft rear seal and wear sleeve. Tools and procedures are described.
- Removing and installing the flywheel housing. Required tools are listed and the procedure is outlined in 8 steps.
- Removing and installing the crankshaft pulley. A single bolt holds it on and its removal and installation are described.
- Removing and installing the crankshaft front seal. Required tools are listed and the dry installation procedure is provided in 4 steps.
Caterpillar cat 236 d skid steer loader (prefix sen) service repair manual (s...ekfmsmemqa
This service repair manual provides instructions for removing and installing various engine components on a 236D Skid Steer Loader, including:
- Removing and installing the crankshaft rear seal and wear sleeve. Tools and procedures are described.
- Removing and installing the flywheel housing. Required tools are listed.
- Removing and installing the crankshaft pulley by loosening and tightening a bolt.
- Removing and installing the crankshaft front seal using a pry bar and driver tool. Lubrication steps are noted.
- General notes are provided about keeping parts clean, containing fluids, and referring to specification documents for torque values.
Caterpillar cat 246 d skid steer loader (prefix jsl) service repair manual (j...fjjsefkksemm
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document emphasizes keeping components clean, contains safety notices, and lists required tools and torque specifications for reinstallation.
Caterpillar cat 246 d skid steer loader (prefix jsl) service repair manual (j...fjsjkseikdmme
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including:
- Removing and installing the crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
The document provides detailed step-by-step instructions accompanied by illustrations for each procedure. Safety and handling notes are included.
Caterpillar cat 246 d skid steer loader (prefix jsl) service repair manual (j...fjjsefkkertsemme
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The document emphasizes keeping components clean, contains safety notices, and lists required tools and torque specifications for reinstallation.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including:
- Removing the crankshaft rear seal and wear sleeve.
- Installing the crankshaft rear seal and wear sleeve.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
The document outlines the required tools and provides step-by-step instructions with illustrations for each procedure. Safety and contamination prevention notices are also included.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader powered by a C3.3B engine, including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures note required tools and torque specifications. Technicians are advised to keep parts clean and contain fluids during maintenance.
This document provides instructions for removing and installing various engine components on a 246D Skid Steer Loader with a C3.3B engine. It describes removing the rear crankshaft seal, flywheel housing, crankshaft pulley, front crankshaft seal, and idler gear. The procedures provide illustrations and specify required tools and torque specifications. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 236 d skid steer loader (prefix sen) service repair manual (s...fjjskefkksem
This service repair manual provides instructions for removing and installing various engine components on a 236D Skid Steer Loader, including:
- Removing and installing the crankshaft rear seal and wear sleeve. Tools and procedures are described.
- Removing and installing the flywheel housing. Required tools are listed and the procedure is outlined in 8 steps.
- Removing and installing the crankshaft pulley. A single bolt holds it on and its removal and installation are described.
- Removing and installing the crankshaft front seal. Required tools are listed and the dry installation procedure is provided in 4 steps.
Caterpillar cat 236 d skid steer loader (prefix sen) service repair manual (s...ekfmsmemqa
This service repair manual provides instructions for removing and installing various engine components on a 236D Skid Steer Loader, including:
- Removing and installing the crankshaft rear seal and wear sleeve. Tools and procedures are described.
- Removing and installing the flywheel housing. Required tools are listed.
- Removing and installing the crankshaft pulley by loosening and tightening a bolt.
- Removing and installing the crankshaft front seal using a pry bar and driver tool. Lubrication steps are noted.
- General notes are provided about keeping parts clean, containing fluids, and referring to specification documents for torque values.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts to the specified values. The water pump instructions similarly provide a process to remove the pump, pulley, seals and disassemble internal parts. Reassembly involves installing bearings, seals and torquing bolts. Precautions are given to contain fluids and ensure clean parts.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
Caterpillar Cat 320C and 320C L Excavator (Prefix MAB) Service Repair Manual ...tengtui535
This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows removing the retaining nut safely to separate the spring from other components.
Caterpillar Cat 320C and 320C L Excavator (Prefix ANB) Service Repair Manual ...tengtui535
The document provides instructions for removing and installing various components on a 320C excavator, including:
1. Actuator motors that control air dampers and airflow for temperature control, fresh air intake, rear window defroster, and more. The procedure involves disconnecting wiring harnesses, removing mounting screws, and removing the component.
2. A fan speed control unit for the blower. The procedure disconnects the wiring harness and removes two mounting screws to release the component.
3. An ambient air temperature sensor mounted on the excavator frame. The procedure disconnects the wiring harness, cuts a cable strap, and removes the sensor.
4. A coolant temperature sensor. The procedure
Caterpillar Cat 320C and 320C L Excavator (Prefix AMC) Service Repair Manual ...tengtui535
The document provides removal and installation instructions for various components of the climate control system in a Caterpillar 320C excavator, including actuator motors, a fan speed control, and a temperature sensor. The procedures describe disconnecting electrical connections and linkages, removing mounting hardware, and reversing the steps for installation. Components include actuator motors for air dampers controlling temperature, front and rear air flow, fresh/recirculated air, and front and rear windows.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve positioning the excavator, installing nuts and bolts, and attaching lifting eyes and plugs. The final drive disassembly instructions specify removing the final drive and separating the sprocket after removing the travel motor.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. The disassembly process involves removing over 30 individual parts from the final drive assembly including covers, gears, carriers, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals and determining the correct shim thickness. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZCA) Service Repair Manu...tengtui535
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 38 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is important to prevent contamination. The assembly is completed by installing the final drive assembly into the excavator frame using lifting equipment due to the 310 kg weight.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix WBJ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, planetary gears, and seals. The assembly section has 13 steps, including pressing in bearings, installing seals and pins, and using shims to set proper bearing preload when installing the main housing onto the motor housing. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix RJP) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing these 33 parts in reverse order and includes steps for preloading the bearings and determining the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix KFM) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L and 319D LN excavator. It lists 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps for assembly, installing components in reverse order and noting that cleanliness is important, O-rings and seals should be replaced, and bearings should be preloaded to determine the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix FMH) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a travel motor. It is a 27 step process to disassemble the motor which includes removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. The 27 step assembly process describes cleaning and lubricating parts, and installing components in reverse order of removal while ensuring proper alignment of markings and components. Special care must be taken to avoid damaging parts and ensure correct assembly of components like the cam plate and keys.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix EAW) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component. It lists 33 steps for disassembly, removing parts like the cover, carrier assembly, planetary gears, and seals. The 21 steps for assembly install these parts in reverse order, including pressing in bearings, installing seals with special tools, and using shims to set proper bearing preload when joining the main housing to the motor housing. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix AYF) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists 30 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 33 steps for assembly, installing components in reverse order and noting that all parts must be cleaned, O-rings and seals replaced, and surfaces lubricated before assembly. Precise measurements and shim selection are required to set the bearing preload correctly.
This document provides instructions to disassemble and assemble the final drive of a 319D excavator. It describes in detail how to remove over 30 individual components of the final drive including the cover, carrier assembly, ring gears, and housing. Cleanliness is emphasized throughout. The assembly section matches the disassembly steps and includes precautions like replacing seals and applying anti-seize lubricant to bearings. Proper bearing preload is determined using measurements and shims.
Caterpillar Cat 318F L Excavator (Prefix HCP) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for reassembly, instructing technicians to install components in the reverse order of removal. Safety warnings are provided throughout to remind technicians to wear protective equipment when working with pressurized air or spring-loaded parts.
Caterpillar Cat 318F L Excavator (Prefix FFT) Service Repair Manual Instant D...tengtui535
This document provides disassembly instructions for the final drive of a 318F L excavator. It describes 41 steps to fully disassemble the final drive components. Key steps include removing the sprocket, pistons, barrel assembly, planetary gears, sun gears, and housings. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts.
Caterpillar Cat 318E L Excavator (Prefix WZS) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 318E L excavator. It describes in detail how to remove over 30 individual components of the final drive including gears, shafts, seals, housings and other parts. Precise steps are outlined for disassembly, and specifications and procedures are provided for reassembling each component in the proper order and with the correct tools, fasteners, seals and other materials. Torque specifications and application of sealants are noted throughout.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts to the specified values. The water pump instructions similarly provide a process to remove the pump, pulley, seals and disassemble internal parts. Reassembly involves installing bearings, seals and torquing bolts. Precautions are given to contain fluids and ensure clean parts.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
Caterpillar Cat 320C and 320C L Excavator (Prefix MAB) Service Repair Manual ...tengtui535
This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows removing the retaining nut safely to separate the spring from other components.
Caterpillar Cat 320C and 320C L Excavator (Prefix ANB) Service Repair Manual ...tengtui535
The document provides instructions for removing and installing various components on a 320C excavator, including:
1. Actuator motors that control air dampers and airflow for temperature control, fresh air intake, rear window defroster, and more. The procedure involves disconnecting wiring harnesses, removing mounting screws, and removing the component.
2. A fan speed control unit for the blower. The procedure disconnects the wiring harness and removes two mounting screws to release the component.
3. An ambient air temperature sensor mounted on the excavator frame. The procedure disconnects the wiring harness, cuts a cable strap, and removes the sensor.
4. A coolant temperature sensor. The procedure
Caterpillar Cat 320C and 320C L Excavator (Prefix AMC) Service Repair Manual ...tengtui535
The document provides removal and installation instructions for various components of the climate control system in a Caterpillar 320C excavator, including actuator motors, a fan speed control, and a temperature sensor. The procedures describe disconnecting electrical connections and linkages, removing mounting hardware, and reversing the steps for installation. Components include actuator motors for air dampers controlling temperature, front and rear air flow, fresh/recirculated air, and front and rear windows.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve positioning the excavator, installing nuts and bolts, and attaching lifting eyes and plugs. The final drive disassembly instructions specify removing the final drive and separating the sprocket after removing the travel motor.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. The disassembly process involves removing over 30 individual parts from the final drive assembly including covers, gears, carriers, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals and determining the correct shim thickness. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZCA) Service Repair Manu...tengtui535
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 38 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is important to prevent contamination. The assembly is completed by installing the final drive assembly into the excavator frame using lifting equipment due to the 310 kg weight.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix WBJ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, planetary gears, and seals. The assembly section has 13 steps, including pressing in bearings, installing seals and pins, and using shims to set proper bearing preload when installing the main housing onto the motor housing. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix RJP) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing these 33 parts in reverse order and includes steps for preloading the bearings and determining the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix KFM) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L and 319D LN excavator. It lists 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps for assembly, installing components in reverse order and noting that cleanliness is important, O-rings and seals should be replaced, and bearings should be preloaded to determine the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix FMH) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a travel motor. It is a 27 step process to disassemble the motor which includes removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. The 27 step assembly process describes cleaning and lubricating parts, and installing components in reverse order of removal while ensuring proper alignment of markings and components. Special care must be taken to avoid damaging parts and ensure correct assembly of components like the cam plate and keys.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix EAW) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component. It lists 33 steps for disassembly, removing parts like the cover, carrier assembly, planetary gears, and seals. The 21 steps for assembly install these parts in reverse order, including pressing in bearings, installing seals with special tools, and using shims to set proper bearing preload when joining the main housing to the motor housing. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix AYF) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists 30 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 33 steps for assembly, installing components in reverse order and noting that all parts must be cleaned, O-rings and seals replaced, and surfaces lubricated before assembly. Precise measurements and shim selection are required to set the bearing preload correctly.
This document provides instructions to disassemble and assemble the final drive of a 319D excavator. It describes in detail how to remove over 30 individual components of the final drive including the cover, carrier assembly, ring gears, and housing. Cleanliness is emphasized throughout. The assembly section matches the disassembly steps and includes precautions like replacing seals and applying anti-seize lubricant to bearings. Proper bearing preload is determined using measurements and shims.
Caterpillar Cat 318F L Excavator (Prefix HCP) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for reassembly, instructing technicians to install components in the reverse order of removal. Safety warnings are provided throughout to remind technicians to wear protective equipment when working with pressurized air or spring-loaded parts.
Caterpillar Cat 318F L Excavator (Prefix FFT) Service Repair Manual Instant D...tengtui535
This document provides disassembly instructions for the final drive of a 318F L excavator. It describes 41 steps to fully disassemble the final drive components. Key steps include removing the sprocket, pistons, barrel assembly, planetary gears, sun gears, and housings. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts.
Caterpillar Cat 318E L Excavator (Prefix WZS) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 318E L excavator. It describes in detail how to remove over 30 individual components of the final drive including gears, shafts, seals, housings and other parts. Precise steps are outlined for disassembly, and specifications and procedures are provided for reassembling each component in the proper order and with the correct tools, fasteners, seals and other materials. Torque specifications and application of sealants are noted throughout.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242540
Crankshaft Rear Seal and Wear Sleeve - Remove - Includes
Crankshaft Gear
SMCS - 1161-011; 7558-011
Removal Procedure
Start By:
a. Remove the flywheel.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Place the engine at top dead center.
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2019/11/10
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3. Illustration 1 g02799897
2. Use a screw driver to remove rear seal (1).
Illustration 2 g02799899
3. Check the alignment of crankshaft gear (2) and camshaft gear (3). Remove crankshaft gear
(2) and ring seal.
Illustration 3 g02799901
4. Place crankshaft gear (2) with wear sleeve (4) in a suitable vice. Remove wear sleeve (4)
with a suitable chisel.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Nov 10 23:11:43 UTC+0800 2019
2/2
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2019/11/10
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4. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242547
Crankshaft Rear Seal and Wear Sleeve - Install - Includes
Crankshaft Gear
SMCS - 1161-012; 7558-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
390-1146 Crankshaft Rear Seal and Wear Sleeve Driver(1)
1
423-9665 Crank shaft Rear Seal and Wear Sleeve Driver(2)
1
(1)
Used for the C3.3B
(2)
Used for the C2.6
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
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5. Illustration 1 g02800138
1. Place wear sleeve (4) on crankshaft gear (2). Position Tooling (A). Use a suitable press and
install wear sleeve (4).
Illustration 2 g02799899
2. Align crankshaft gear (2) with camshaft gear (3). Install crankshaft gear (2) into the
flywheel housing.
Illustration 3 g02800140
3. Apply clean engine oil on the lip of crankshaft rear seal (1). Use Tooling (A) in order to
install crankshaft rear seal (1).
End By:
a. Install the flywheel.
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6. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242551
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M12 x 1.25 by 100 mm
2
B 138-7575 Link Brackets 2
Start By:
a. Remove the flywheel.
b. Remove the rear crankshaft seal.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g02794824
1. Remove two bolts (3) from flywheel housing (1).
2. Install Tooling (A) into flywheel housing (1).
3. Install Tooling (B). Install a suitable lifting device to flywheel housing (1). The weight of
flywheel housing (1) is approximately 25 kg (55 lb).
4. Remove remaining six bolts (3) and 8 bolts (2) from flywheel housing (1).
5. Remove flywheel housing (1) from the cylinder block.
Illustration 2 g02794825
6. Remove bearing (4).
7. Remove the gasket (5).
8. If necessary, remove the dowels from the cylinder block.
Installation Procedure
1. Install flywheel housing (1) in the reverse order of removal.
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8. Illustration 3 g02863884
a. Install liquid gasket to the seam between the lower crankcase section (7) and the
upper crankcase section (6).
b. For the C3.3B tighten 8 bolts (3) and 8 bolts (2) to a torque of 103 to 117 N·m
(76 to 87 lb ft).
c. For the C2.6 tighten 8 bolts (3) and 8 bolts (2) to a torque of 78 to 90 N·m
(58 to 66 lb ft).
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9. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242553
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
a. Remove the v-belt.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g02795206
1. Use a suitable tool in order to prevent the crankshaft from rotating. Remove bolt (2) in order
to remove crankshaft pulley (1).
Installation Procedure
1. Install crankshaft pulley (1) in the reverse order of removal.
a. Apply clean engine oil to the threads of bolt (2). Tighten bolt (2) to a torque of
255 to 274 N·m (188 to 202 lb ft).
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11. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 246D SKID STEER LOADER JSL
Configuration: 246D Skid Steer Loader JSL00001-UP (MACHINE) POWERED BY C3.3B Engine
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Media Number -UENR0137-11 Publication Date -01/08/2015 Date Updated -12/07/2018
i05242559
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Start By:
a. Remove the crankshaft pulley.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g02795123
Illustration 2 g02795124
1. Use a suitable pry bar to remove crankshaft front seal (1).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 390-1140 Driver 1
B 6V-6640 Sealant 1
Note: The crankshaft front seal should be installed dry. Lubricate the inner rubber portion of the
crankshaft front seal.
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13. Illustration 3 g02796112
Illustration 4 g02795123
1. Lubricate the inner rubber portion of crankshaft front seal (1). Apply Tooling (B) on
crankshaft front seal (1). Position crankshaft front seal (1) on Tooling (A). Install crankshaft
front seal (1) on the crankshaft.
End By:
a. Install the crankshaft pulley.
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14. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque
Values.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g02795977
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15. Illustration 2 g02795978
Illustration 3 g02795981
Alignment of timing marks
1. Ensure that Timing Marks (X) on the camshaft gear and the crankshaft gear are aligned.
Refer to Illustration 1.
2. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned. Refer to
Illustration 2.
3. Ensure that Timing Marks (Z) on the idler gear and the fuel injection pump gear are aligned.
Refer to Illustration 3.
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16. Illustration 4 g02795984
4. Remove bolts (2), washer (3), and the idler shaft from idler gear (1). Remove idler gear (1)
and the washer.
Illustration 5 g02795985
5. Use Tooling (A) to remove idler gear bearing (4) from idler gear (1).
Installation Procedure
1. Install idler gear (1) in the reverse order of removal.
2. Tighten bolts (2) to a torque of 30 to 34 N·m (22 to 25 lb ft).
a. Ensure that the gears, cylinder block surface, and idler gear (1) are clean and free
from wear or damage. If necessary, replace any components that are worn or
damaged.
b. Lubricate idler gear bearing surface (4) with clean engine oil.
c. Check oil clearance between the idler gear shaft and the idler gear bushing.
d. Check the idler gear shaft outer diameter and the inner diameter for the idler gear
bushing.
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17. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Illustration 1 g02795275
2. Disconnect hose assemblies (1) and (2) from the oil cooler.
Illustration 2 g02795251
3. Remove bolts (4).
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18. 4. Remove front housing (3) and the gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the front housing is clean and free from damage. If necessary, replace the front
housing.
2. Clean all the gasket surfaces of the cylinder block.
Illustration 3 g02864317
3. Apply liquid gasket to the seam between the lower crankcase section (6) and the upper
crankcase section (5).
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19. Illustration 4 g02795251
4. Align a new gasket and install the gasket to the cylinder block.
5. Tighten 13 bolts (4) in a side to side sequence. Tighten bolts (4) to a torque of 24 to 27 N·m
(18 to 20 lb ft)
Illustration 5 g02795275
6. Connect hose assemblies (1) and (2) to the oil cooler.
End By:
a. Install the crankshaft front seal.
b. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant - Fill" for the correct procedure.
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22. Illustration 1 g02795345
1. Disconnect tube assembly (1) .
2. Disconnect hose assemblies (2) and (5) .
3. Remove bolts (4) .
4. Remove valve mechanism cover (3) .
5. If necessary, remove O-ring seal in valve mechanism cover (3) and replace with new.
Installation Procedure
1. Install valve mechanism cover (3) in the reverse order of removal.
a. Tighten bolts (4) to a torque of 10 to 11 N·m (87 to 100 lb in).
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