The document provides instructions for removing and installing a cylinder head on an excavator. Key steps include:
1. Removing other engine components like the fuel filter, governor, injectors and manifolds first.
2. Lifting the cylinder head off the cylinder block using bolts and carefully removing it.
3. Installing the new cylinder head by cleaning mating surfaces, applying lubricant to the gasket and bolting the head back into place.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven in using the driver tool along with a guide collar until fully seated. Proper cleaning and lubrication of parts is emphasized to prevent premature wear during reassembly.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 213B excavator. Key steps include using a valve seat extractor tool to expand below the edge of the valve seat insert, then turning the tool to remove the insert. New inserts are installed using a guide and insert assistant tool. The instructions also cover removing and installing inlet and exhaust valves, and associated components like valve springs and guides.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven fully into place using the driver tool along with a guide collar. Proper cleaning is important to prevent contaminants from causing premature wear. Reusability guidelines should be followed for the valve guides.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven fully into place using the driver tool along with a guide collar. Proper cleaning is important to prevent contaminants from causing premature wear. Reusability guidelines should be followed for the valve guides.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven fully into place using the driver tool along with a guide collar. Proper cleaning is important to prevent contaminants from causing premature wear. Reusability guidelines should be followed for the valve guides.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 213B excavator. Key steps include using a valve seat extractor tool to expand below the edge of the valve seat insert, then turning the tool to remove the insert. New inserts are installed using a guide and insert assistant tool. The instructions also cover removing and installing inlet and exhaust valves, and associated components like valve springs and guides.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 213B excavator. Key steps include using a valve seat extractor tool to expand below the edge of the valve seat insert, then turning the tool to remove the insert. New inserts are installed using a guide and insert assistant tool. The instructions also cover removing and installing inlet and exhaust valves, and associated components like valve springs and guides.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 213B excavator. Key steps include using a valve seat extractor tool to expand below the edge of the valve seat insert, then turning the tool to remove the insert. New inserts are installed using a guide and insert assistant tool. The instructions also cover removing and installing inlet and exhaust valves, and associated components like valve springs and guides.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven in using the driver tool along with a guide collar until fully seated. Proper cleaning and lubrication of parts is emphasized to prevent premature wear during reassembly.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 213B excavator. Key steps include using a valve seat extractor tool to expand below the edge of the valve seat insert, then turning the tool to remove the insert. New inserts are installed using a guide and insert assistant tool. The instructions also cover removing and installing inlet and exhaust valves, and associated components like valve springs and guides.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven fully into place using the driver tool along with a guide collar. Proper cleaning is important to prevent contaminants from causing premature wear. Reusability guidelines should be followed for the valve guides.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven fully into place using the driver tool along with a guide collar. Proper cleaning is important to prevent contaminants from causing premature wear. Reusability guidelines should be followed for the valve guides.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven fully into place using the driver tool along with a guide collar. Proper cleaning is important to prevent contaminants from causing premature wear. Reusability guidelines should be followed for the valve guides.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 213B excavator. Key steps include using a valve seat extractor tool to expand below the edge of the valve seat insert, then turning the tool to remove the insert. New inserts are installed using a guide and insert assistant tool. The instructions also cover removing and installing inlet and exhaust valves, and associated components like valve springs and guides.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 213B excavator. Key steps include using a valve seat extractor tool to expand below the edge of the valve seat insert, then turning the tool to remove the insert. New inserts are installed using a guide and insert assistant tool. The instructions also cover removing and installing inlet and exhaust valves, and associated components like valve springs and guides.
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 213B excavator. Key steps include using a valve seat extractor tool to expand below the edge of the valve seat insert, then turning the tool to remove the insert. New inserts are installed using a guide and insert assistant tool. The instructions also cover removing and installing inlet and exhaust valves, and associated components like valve springs and guides.
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven fully into place using the driver tool along with a guide collar. Proper cleaning is important to prevent contaminants from causing premature wear. Reusability guidelines should be followed for the valve guides.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3114 engine used in a 918F wheel loader. The removal process involves removing bolts and washers from the cover and cleaning the cover. Installation requires applying adhesive to the cover, installing a new gasket, and tightening the bolts in a specific sequence. Instructions are also provided for removing and installing the rocker shaft and pushrods, as well as disassembling and assembling the rocker shaft.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3114 engine used in a 918F wheel loader. The removal process involves removing bolts and washers from the cover and cleaning the cover. Installation requires applying adhesive to the cover, installing a new gasket, and tightening the bolts in a specific sequence. Instructions are also provided for removing and installing the rocker shaft and pushrods, as well as disassembling and assembling the rocker shaft.
This document provides instructions for removing and installing the valve mechanism cover and rocker shaft and pushrods on a Caterpillar 3114 engine. Key steps include:
1. Removing bolts and washers to remove the valve mechanism cover and gasket.
2. Installing a new gasket and valve mechanism cover, applying adhesive if required, and tightening bolts.
3. Loosening rocker arm adjustment screws, removing bolts, and removing the rocker shaft assembly and pushrods.
4. Installing pushrods, positioning the rocker shaft assembly, installing bolts, and adjusting valve lash.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...f98soeodidkdk
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar Cat 325B and 325B LN Excavator (Prefix 8FN) Service Repair Manual...yan77xunhao
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to keep parts clean and contain fluids.
Caterpillar cat 325 b ln excavator (prefix 8fn) service repair manual (8fn000...f98soeodidkdk
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are provided along with illustrations to guide the technician through the process while maintaining cleanliness and proper torque specifications.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to keep parts clean and contain fluids.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before installing the new gasket and bolting the cylinder head back into place. Technicians are advised to keep parts clean and contain fluids properly during the work.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts to the specified values. The water pump instructions similarly provide a process to remove the pump, pulley, seals and disassemble internal parts. Reassembly involves installing bearings, seals and torquing bolts. Precautions are given to contain fluids and ensure clean parts.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
Caterpillar Cat 320C and 320C L Excavator (Prefix MAB) Service Repair Manual ...tengtui535
This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows removing the retaining nut safely to separate the spring from other components.
Caterpillar Cat 320C and 320C L Excavator (Prefix ANB) Service Repair Manual ...tengtui535
The document provides instructions for removing and installing various components on a 320C excavator, including:
1. Actuator motors that control air dampers and airflow for temperature control, fresh air intake, rear window defroster, and more. The procedure involves disconnecting wiring harnesses, removing mounting screws, and removing the component.
2. A fan speed control unit for the blower. The procedure disconnects the wiring harness and removes two mounting screws to release the component.
3. An ambient air temperature sensor mounted on the excavator frame. The procedure disconnects the wiring harness, cuts a cable strap, and removes the sensor.
4. A coolant temperature sensor. The procedure
Caterpillar Cat 320C and 320C L Excavator (Prefix AMC) Service Repair Manual ...tengtui535
The document provides removal and installation instructions for various components of the climate control system in a Caterpillar 320C excavator, including actuator motors, a fan speed control, and a temperature sensor. The procedures describe disconnecting electrical connections and linkages, removing mounting hardware, and reversing the steps for installation. Components include actuator motors for air dampers controlling temperature, front and rear air flow, fresh/recirculated air, and front and rear windows.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve positioning the excavator, installing nuts and bolts, and attaching lifting eyes and plugs. The final drive disassembly instructions specify removing the final drive and separating the sprocket after removing the travel motor.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. The disassembly process involves removing over 30 individual parts from the final drive assembly including covers, gears, carriers, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals and determining the correct shim thickness. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZCA) Service Repair Manu...tengtui535
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 38 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is important to prevent contamination. The assembly is completed by installing the final drive assembly into the excavator frame using lifting equipment due to the 310 kg weight.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix WBJ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, planetary gears, and seals. The assembly section has 13 steps, including pressing in bearings, installing seals and pins, and using shims to set proper bearing preload when installing the main housing onto the motor housing. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix RJP) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing these 33 parts in reverse order and includes steps for preloading the bearings and determining the correct shim thickness.
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Similar to Caterpillar Cat 212B EXCAVATOR (Prefix 3PJ) Service Repair Manual Instant Download.pdf
This document provides instructions for removing and installing inlet and exhaust valve guides on a 213B excavator. The removal procedure involves using a valve guide driver tool to remove the guides from the cylinder head. For installation, the guides are tapped into position in the cylinder head and driven fully into place using the driver tool along with a guide collar. Proper cleaning is important to prevent contaminants from causing premature wear. Reusability guidelines should be followed for the valve guides.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3114 engine used in a 918F wheel loader. The removal process involves removing bolts and washers from the cover and cleaning the cover. Installation requires applying adhesive to the cover, installing a new gasket, and tightening the bolts in a specific sequence. Instructions are also provided for removing and installing the rocker shaft and pushrods, as well as disassembling and assembling the rocker shaft.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3114 engine used in a 918F wheel loader. The removal process involves removing bolts and washers from the cover and cleaning the cover. Installation requires applying adhesive to the cover, installing a new gasket, and tightening the bolts in a specific sequence. Instructions are also provided for removing and installing the rocker shaft and pushrods, as well as disassembling and assembling the rocker shaft.
This document provides instructions for removing and installing the valve mechanism cover and rocker shaft and pushrods on a Caterpillar 3114 engine. Key steps include:
1. Removing bolts and washers to remove the valve mechanism cover and gasket.
2. Installing a new gasket and valve mechanism cover, applying adhesive if required, and tightening bolts.
3. Loosening rocker arm adjustment screws, removing bolts, and removing the rocker shaft assembly and pushrods.
4. Installing pushrods, positioning the rocker shaft assembly, installing bolts, and adjusting valve lash.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...f98soeodidkdk
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar Cat 325B and 325B LN Excavator (Prefix 8FN) Service Repair Manual...yan77xunhao
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to keep parts clean and contain fluids.
Caterpillar cat 325 b ln excavator (prefix 8fn) service repair manual (8fn000...f98soeodidkdk
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are provided along with illustrations to guide the technician through the process while maintaining cleanliness and proper torque specifications.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to keep parts clean and contain fluids.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before installing the new gasket and bolting the cylinder head back into place. Technicians are advised to keep parts clean and contain fluids properly during the work.
Similar to Caterpillar Cat 212B EXCAVATOR (Prefix 3PJ) Service Repair Manual Instant Download.pdf (10)
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts to the specified values. The water pump instructions similarly provide a process to remove the pump, pulley, seals and disassemble internal parts. Reassembly involves installing bearings, seals and torquing bolts. Precautions are given to contain fluids and ensure clean parts.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
Caterpillar Cat 320C and 320C L Excavator (Prefix MAB) Service Repair Manual ...tengtui535
This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows removing the retaining nut safely to separate the spring from other components.
Caterpillar Cat 320C and 320C L Excavator (Prefix ANB) Service Repair Manual ...tengtui535
The document provides instructions for removing and installing various components on a 320C excavator, including:
1. Actuator motors that control air dampers and airflow for temperature control, fresh air intake, rear window defroster, and more. The procedure involves disconnecting wiring harnesses, removing mounting screws, and removing the component.
2. A fan speed control unit for the blower. The procedure disconnects the wiring harness and removes two mounting screws to release the component.
3. An ambient air temperature sensor mounted on the excavator frame. The procedure disconnects the wiring harness, cuts a cable strap, and removes the sensor.
4. A coolant temperature sensor. The procedure
Caterpillar Cat 320C and 320C L Excavator (Prefix AMC) Service Repair Manual ...tengtui535
The document provides removal and installation instructions for various components of the climate control system in a Caterpillar 320C excavator, including actuator motors, a fan speed control, and a temperature sensor. The procedures describe disconnecting electrical connections and linkages, removing mounting hardware, and reversing the steps for installation. Components include actuator motors for air dampers controlling temperature, front and rear air flow, fresh/recirculated air, and front and rear windows.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve positioning the excavator, installing nuts and bolts, and attaching lifting eyes and plugs. The final drive disassembly instructions specify removing the final drive and separating the sprocket after removing the travel motor.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. The disassembly process involves removing over 30 individual parts from the final drive assembly including covers, gears, carriers, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals and determining the correct shim thickness. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZCA) Service Repair Manu...tengtui535
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 38 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is important to prevent contamination. The assembly is completed by installing the final drive assembly into the excavator frame using lifting equipment due to the 310 kg weight.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix WBJ) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component of an excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, planetary gears, and seals. The assembly section has 13 steps, including pressing in bearings, installing seals and pins, and using shims to set proper bearing preload when installing the main housing onto the motor housing. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix RJP) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing these 33 parts in reverse order and includes steps for preloading the bearings and determining the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix KFM) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L and 319D LN excavator. It lists 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps for assembly, installing components in reverse order and noting that cleanliness is important, O-rings and seals should be replaced, and bearings should be preloaded to determine the correct shim thickness.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix FMH) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a travel motor. It is a 27 step process to disassemble the motor which includes removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. The 27 step assembly process describes cleaning and lubricating parts, and installing components in reverse order of removal while ensuring proper alignment of markings and components. Special care must be taken to avoid damaging parts and ensure correct assembly of components like the cam plate and keys.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix EAW) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling a final drive component. It lists 33 steps for disassembly, removing parts like the cover, carrier assembly, planetary gears, and seals. The 21 steps for assembly install these parts in reverse order, including pressing in bearings, installing seals with special tools, and using shims to set proper bearing preload when joining the main housing to the motor housing. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix AYF) Service Repair Manu...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists 30 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. It then lists 33 steps for assembly, installing components in reverse order and noting that all parts must be cleaned, O-rings and seals replaced, and surfaces lubricated before assembly. Precise measurements and shim selection are required to set the bearing preload correctly.
This document provides instructions to disassemble and assemble the final drive of a 319D excavator. It describes in detail how to remove over 30 individual components of the final drive including the cover, carrier assembly, ring gears, and housing. Cleanliness is emphasized throughout. The assembly section matches the disassembly steps and includes precautions like replacing seals and applying anti-seize lubricant to bearings. Proper bearing preload is determined using measurements and shims.
Caterpillar Cat 318F L Excavator (Prefix HCP) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for reassembly, instructing technicians to install components in the reverse order of removal. Safety warnings are provided throughout to remind technicians to wear protective equipment when working with pressurized air or spring-loaded parts.
Caterpillar Cat 318F L Excavator (Prefix FFT) Service Repair Manual Instant D...tengtui535
This document provides disassembly instructions for the final drive of a 318F L excavator. It describes 41 steps to fully disassemble the final drive components. Key steps include removing the sprocket, pistons, barrel assembly, planetary gears, sun gears, and housings. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts.
Caterpillar Cat 318E L Excavator (Prefix WZS) Service Repair Manual Instant D...tengtui535
This document provides instructions for disassembling and assembling the final drive of a 318E L excavator. It describes in detail how to remove over 30 individual components of the final drive including gears, shafts, seals, housings and other parts. Precise steps are outlined for disassembly, and specifications and procedures are provided for reassembling each component in the proper order and with the correct tools, fasteners, seals and other materials. Torque specifications and application of sealants are noted throughout.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
1. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930098
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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2. Illustration 1 g00629575
1. Loosen all rocker arm adjustment screws (3).
2. Remove bolts (1) from the rocker shaft assembly (2).
3. Remove rocker shaft assembly (2) from the cylinder head.
4. Repeat the procedure for each rocker shaft assembly.
5. Remove the pushrods.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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3. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930139
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-0083 Emery Polishing Paper 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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4. Illustration 1 g00629612
1. Remove support bracket (1) from rocker shaft assembly (4).
2. Remove valve rocker arms (2) and unit injector rocker arm (3) from rocker shaft assembly
(4).
Note: Do not force the rocker arms from the rocker shaft assembly. If necessary, use a piece
of Tooling (A) to lightly buff the surface of the shaft to aid in removal .
3. Check the adjustment screws on valve rocker arms (2) and unit injector rocker arm (3) for
damage.
4. Inspect rocker shaft assembly (4) for scratches and cracks.
Illustration 2 g00630277
5. Inspect bearing (5) on unit injector rocker arm (3). The bore in the rocker arm is
24.808 ± 0.20 mm (0.9767 ± 0.0079 inch). Refer to Specification, "Valve Rocker Arm and
Lifters". Replace the bearing, if necessary.
6. Ensure that button (6) on unit injector rocker arm (3) is not damaged. Also ensure that the
retaining ring for button (6) is in place.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930194
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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6. Illustration 1 g00630277
1. Install button (6) and the retaining ring, if necessary.
2. Place clean engine oil on a new bearing (5) prior to installation.
3. Ensure that the oil hole in bearing (5) is aligned with the oil hole in the rocker arm. Hone
the bearing, if necessary. Refer to the Specifications Module for the correct dimensions.
Illustration 2 g00629612
4. Lubricate rocker shaft assembly (4) with clean engine oil.
5. Install valve rocker arms (2) and unit injector rocker arm (3) on rocker shaft assembly (4).
6. Install support bracket (1) on rocker shaft assembly (4).
End By:
a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02736495
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 146-2597 Pushrod Holder 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
1. Install the pushrods in the engine. The base of the pushrod should be in the seat of the
pushrod lifter.
2. Install Tooling (A).
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8. Illustration 1 g00629575
3. Position rocker shaft assembly (2) in the engine. Line up the pushrods with the rocker arms.
4. Install bolts (1) in rocker shaft assembly (2). Tighten the bolts to a torque of 28 ± 7 N·m
(21 ± 5 lb ft).
5. Remove Tooling (A) from the pushrods.
6. Adjust the valve lash on all of the adjustment screws. Refer to Testing and Adjusting,
"Engine Valve Lash - Inspect/Adjust".
7. Repeat the procedure for the remaining rocker shaft assemblies.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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Wed Jan 6 17:16:36 UTC+0800 2021
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01935828
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
b. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
c. Remove the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection
Control Linkage - Remove".
d. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install".
f. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold -
Remove".
g. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 1 g01007597
Typical example
1. Attach a suitable lifting device to the cylinder head.
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11. Illustration 2 g00654709
2. Remove bolts (1) and (2) that hold the cylinder head to the cylinder block. Carefully remove
the cylinder head from the cylinder block. The cylinder head for the 3116 engine weighs
approximately 85 kg (187 lb).
Illustration 3 g00611342
3. Remove cylinder head gasket (3).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i04147334
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4876 Lubricant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
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13. Illustration 1 g00611342
Typical example
2. Install a new cylinder head gasket (3) .
Note: For information on the cylinder head gasket for 3116 engines, refer to Special
Instruction, SEHS9395, "3116 Cylinder Head Gasket Usage".
Illustration 2 g01007597
Typical example
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to
install the cylinder head.
3. Attach a suitable lifting device to the cylinder head. Position the cylinder head assembly
onto the dowels in the cylinder block. Lower the cylinder head onto the cylinder block.
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14. Illustration 3 g00654709
4. Inspect the condition of cylinder head bolts (1) and (2) . For information on the reusability
of the bolts, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8301,
"Inspection and Reuse of Critical Fasteners Used in All Engines". Replace cylinder head
bolts (1) and (2) , if necessary.
5. Lubricate cylinder head bolts (1) and (2) and both sides of the washers with Tooling (A) .
Install cylinder head bolts (1) and (2) . Follow Step 6 for the correct tightening procedure.
Illustration 4 g00641677
3114 Cylinder head
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15. Illustration 5 g00611358
6. Tighten the cylinder head bolts according to the following procedure:
7. Tighten bolts (1) through bolt (14) in a numerical sequence to a torque of 300 ± 15 N·m
(221 ± 11 lb ft).
8. Loosen bolts (1) through bolt (14) to a torque of 0 N·m.
9. Tighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15
N·m (96 ± 11 lb ft).
10. Retighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15
N·m (96 ± 11 lb ft).
11. Turn bolts (1) through bolt (14) by numerical sequence an additional 90° (1/4 turn).
12. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of 55 ± 7 N·m (41 ±
5 lb ft).
End By:
a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
c. Install the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing- Remove and Install".
d. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
e. Install the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control
Linkage - Install".
f. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
g. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove
and Install".
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930413
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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17. Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 1 g00747310
1. Remove bolts (1) from cover (2).
2. Carefully remove cover (2) and the gasket.
Note: It may be necessary to remove the governor in order to remove the cover at the front
of the engine.
Illustration 2 g00629677
3. Remove bolts (4), lifter shaft (5), and lifters (3) from cover (2).
Installation Procedure
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18. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 3 g00629677
1. Position lifters (3) and lifter shaft (5) on cover (2). Install bolts (4).
Illustration 4 g00747310
2. Position the gasket and cover (2) on the engine.
3. Install bolts (1) in cover (2).
End By:
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19. a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 6 17:19:23 UTC+0800 2021
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930426
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Start By:
a. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
b. Remove the side covers. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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21. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Note: The air compressor was removed in order to accommodate the engine repair stand.
Note: It is not necessary to remove the cylinder head for removal of the camshaft.
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing
bolt in the flywheel. This is for timing during installation.
Illustration 1 g01007643
Typical example
2. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
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22. Illustration 2 g01007645
3. Remove bolts (4) and camshaft retainer plate (6).
4. Remove camshaft gear (5) and camshaft (3) from the cylinder block.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01936378
Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Lubricate the camshaft and the camshaft bearings with clean engine oil.
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24. Illustration 1 g01007645
2. Carefully install camshaft (3) and camshaft gear (5) in the engine.
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
Illustration 2 g01007643
Typical example
3. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
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25. 4. Install camshaft retainer plate (6) and bolts (4).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the side cover. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 6 17:21:15 UTC+0800 2021
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01171077
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00611152
NOTICE
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27. Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
2. Place the camshaft and camshaft gear (1) in a suitable press. Press the camshaft from
camshaft gear (1).
Installation Procedure
Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Illustration 2 g00611152
1. Heat the camshaft gear to a maximum temperature of 315 °C (600 °F).
2. Align the key in the camshaft with the groove (keyway) in the camshaft gear.
3. Install the camshaft gear on the end of the camshaft.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 6 17:22:10 UTC+0800 2021
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28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 212B EXCAVATOR 3PJ
Configuration: 212B EXCAVATOR WHEEL TYPE 3PJ00001-UP (MACHINE)
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02183087
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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29. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
30. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly
purposes.
1. Use Tooling (A) to remove the camshaft bearings from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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