This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating components before installation. Original parts should be reinstalled in their respective locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and special tools are provided for each step.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjsjjekdkme
The document provides instructions for installing a cylinder head on a 120G motor grader with a 3304 engine. It involves 16 steps: cleaning and preparing surfaces, installing gaskets and bolts, tightening bolts in a specific sequence, adjusting valves, and installing related components like intake pipes and hoses. The instructions emphasize keeping parts clean to prevent wear and include illustrations to clarify steps.
Caterpillar cat 938 g wheel loader (prefix 8rs) service repair manual (8rs006...fusefjjskekemm
This document provides instructions for removing and installing a cylinder head on a Caterpillar 3126 engine. The removal process involves detaching several engine components before removing the cylinder head bolts and lifting the cylinder head off. The installation process specifies cleaning the mating surfaces, installing a new cylinder head gasket, positioning the cylinder head, inspecting and lubricating the cylinder head bolts, and tightening the bolts in a specific sequence according to the provided torques.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v020...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304B or 3306B engine.
2. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and installing the camshaft ensuring proper alignment of timing marks.
3. Lubrication and cleaning of parts is emphasized to prevent contamination and wear during reassembly.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
Caterpillar cat 120 h motor grader (prefix 5fm) service repair manual (5fm000...fusefjjskekemm
- The document provides instructions for removing and installing the camshaft on a 120H Motor Grader with a 3116 engine. It describes removing components like the governor and covers, then turning the crankshaft to align marks before removing the camshaft, gear, and bearings. Installation is the reverse of removal.
- Instructions are given to remove and install the camshaft gear by pressing it off the camshaft and heating it to 315°C before reinstalling.
- The procedure to remove and install camshaft bearings uses a special tool and orients the oil holes during installation.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjsjjekdkme
The document provides instructions for installing a cylinder head on a 120G motor grader with a 3304 engine. It involves 16 steps: cleaning and preparing surfaces, installing gaskets and bolts, tightening bolts in a specific sequence, adjusting valves, and installing related components like intake pipes and hoses. The instructions emphasize keeping parts clean to prevent wear and include illustrations to clarify steps.
Caterpillar cat 938 g wheel loader (prefix 8rs) service repair manual (8rs006...fusefjjskekemm
This document provides instructions for removing and installing a cylinder head on a Caterpillar 3126 engine. The removal process involves detaching several engine components before removing the cylinder head bolts and lifting the cylinder head off. The installation process specifies cleaning the mating surfaces, installing a new cylinder head gasket, positioning the cylinder head, inspecting and lubricating the cylinder head bolts, and tightening the bolts in a specific sequence according to the provided torques.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v020...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304B or 3306B engine.
2. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and installing the camshaft ensuring proper alignment of timing marks.
3. Lubrication and cleaning of parts is emphasized to prevent contamination and wear during reassembly.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
Caterpillar cat 120 h motor grader (prefix 5fm) service repair manual (5fm000...fusefjjskekemm
- The document provides instructions for removing and installing the camshaft on a 120H Motor Grader with a 3116 engine. It describes removing components like the governor and covers, then turning the crankshaft to align marks before removing the camshaft, gear, and bearings. Installation is the reverse of removal.
- Instructions are given to remove and install the camshaft gear by pressing it off the camshaft and heating it to 315°C before reinstalling.
- The procedure to remove and install camshaft bearings uses a special tool and orients the oil holes during installation.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
This document provides instructions for removing and installing piston rings and connecting rod bearings on a Caterpillar 3306 engine. It describes the required tools and steps to disassemble pistons and connecting rods, including removing piston rings, piston pins, and bearings. It then explains how to assemble pistons and connecting rods, including cleaning parts, installing bearings, rings, piston pins, and connecting rods. Finally, it describes installing the pistons and connecting rods back into the engine.
This document provides instructions for installing a cylinder head on a Caterpillar 350-A L excavator engine. The procedure involves:
1. Cleaning and preparing the cylinder head and block mating surfaces.
2. Installing a new cylinder head gasket and positioning the cylinder head on the block.
3. Applying oil to the cylinder head bolts and tightening them in the specified sequence.
4. Installing other components like pushrods, rocker arms, intake and exhaust components.
The instructions provide detailed steps and illustrations to correctly position and secure the cylinder head. Special attention is given to cleaning parts and applying the proper torque to the head bolts.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0117...fjsekdmmeed
This document provides instructions for servicing components of a 16G motor grader, including:
- Disassembling and assembling the fuel injection pump housing, removing components and installing them in the proper order.
- Removing and installing the fuel ratio control by disconnecting lines and removing mounting bolts.
- Removing and installing fuel injection lines by disconnecting from the pump and head, plugging openings, and reconnecting in the proper positions.
- Removing and installing the fuel transfer pump by disconnecting fuel lines, removing mounting bolts, and checking the O-ring seal.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout the process.
Caterpillar cat 315 c l excavator (prefix cft) service repair manual (cft0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c l excavator (prefix cfb) service repair manual (cfb0000...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing.
3) Assembly requires determining the proper shim thickness to set the rolling torque and installing components in reverse order of disassembly. Cleanliness and applying oil to components is emphasized.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
This document provides instructions for removing and installing piston rings and connecting rod bearings on a Caterpillar 3306 engine. It describes the required tools and steps to disassemble pistons and connecting rods, including removing piston rings, piston pins, and bearings. It then explains how to assemble pistons and connecting rods, including cleaning parts, installing bearings, rings, piston pins, and connecting rods. Finally, it describes installing the pistons and connecting rods back into the engine.
This document provides instructions for installing a cylinder head on a Caterpillar 350-A L excavator engine. The procedure involves:
1. Cleaning and preparing the cylinder head and block mating surfaces.
2. Installing a new cylinder head gasket and positioning the cylinder head on the block.
3. Applying oil to the cylinder head bolts and tightening them in the specified sequence.
4. Installing other components like pushrods, rocker arms, intake and exhaust components.
The instructions provide detailed steps and illustrations to correctly position and secure the cylinder head. Special attention is given to cleaning parts and applying the proper torque to the head bolts.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0117...fjsekdmmeed
This document provides instructions for servicing components of a 16G motor grader, including:
- Disassembling and assembling the fuel injection pump housing, removing components and installing them in the proper order.
- Removing and installing the fuel ratio control by disconnecting lines and removing mounting bolts.
- Removing and installing fuel injection lines by disconnecting from the pump and head, plugging openings, and reconnecting in the proper positions.
- Removing and installing the fuel transfer pump by disconnecting fuel lines, removing mounting bolts, and checking the O-ring seal.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout the process.
Caterpillar cat 315 c l excavator (prefix cft) service repair manual (cft0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c l excavator (prefix cfb) service repair manual (cfb0000...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing.
3) Assembly requires determining the proper shim thickness to set the rolling torque and installing components in reverse order of disassembly. Cleanliness and applying oil to components is emphasized.
Caterpillar cat 315 c l excavator (prefix anf) service repair manual (anf0000...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and the head is positioned using guide bolts before reinstalling the bolts and tightening them in stages.
Caterpillar cat 315 c l excavator (prefix ake) service repair manual (ake0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cjc) service repair manual (cjc00001 ...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. It then lists 25 steps for reassembly, instructing technicians to clean parts, replace seals, apply lubricants, and reinstall components in reverse order using various tools. Technicians are advised to mark parts for orientation and take precautions when working with pressurized or spring-loaded components.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the final drive.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels, the head is positioned and bolts are lubricated, installed, and tightened in stages to the specified torques. Tools like guide bolts and a torque wrench are required to correctly perform the work.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 16G MOTOR GRADER 93U
Configuration: 16G Motor Grader 93U02679-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090022
Rocker Shaft Assemblies & Push Rods
SMCS - 1102; 1208-012; 1208-011
Remove Rocker Shaft Assemblies & Push Rods
Start By:
a. remove valve covers
NOTE: Call out (1) and (2) are not used in this removal procedure. Call outs begin with number
(3).
1. Remove bolts (3) that hold the valve cover bases to the cylinder head assembly. Remove valve
cover bases (4).
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3. NOTICE
To prevent damage to the fuel injection nozzle, hold adapter assembly
(5) in position at the of injection nozzle (6) when fuel line nut (7) is
loosened or tightened.
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4. 2. Use Tool (A) and a 7/8 5P0328 Crow Foot ( in) to loosen the fuel injection line nut at the
nozzle end.
3. Use Tool (B) to loosen the nut at the fuel injection line adapter end. Remove inner fuel injection
lines (8). Install caps and plugs on all fuel injection line openings to keep dirt out of the fuel
system.
4. Remove bolts (9) that hold the rocker shaft assemblies to the cylinder head assembly.
5. Remove rocker shaft assemblies (10).
6. Put identification marks on the push rods as to their location in the engine. Remove push rods
(11).
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5. 7. Put identification marks on the bridges as to their location in the engine. Remove bridges (12)
from the dowels on the cylinder head assembly.
Install Rocker Shaft Assemblies & Push Rods
1. Put clean engine oil on the bridges and dowels.
NOTE: Install the original bridges in their respective locations. New bridges can be mixed.
2. Install bridges (1) on the bridge dowels. While firmly pressing 0.5 to 4.5 kg (1 to 10 lb) straight
down on the top contact surface of the bridge, turn the adjusting screw clockwise until contact is
made with the valve stem. Turn the screw an additional 1/31/2 20 to 30 degrees ( to of 1 hex on
nut). This will straighten the dowel in the guide and compensate for the slack in the threads. Hold
the adjusting screw in this position and tighten the locknut to a torque of 30 ± 4 N·m (22 ± 3 lb
ft).
NOTE: Install the original push rods in their respective locations in the engine. New push rods
can be mixed.
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6. 3. Install push rods (2).
4. Put rocker shaft assemblies (3) in position on the cylinder head assembly.
5. Put clean engine oil on the threads of the bolts that hold the rocker shaft assemblies in place.
Tighten the bolts first to a torque of 270 ± 25 N·m (200 ± 18 lb ft). Start with the bolt in the center
of the rocker shaft assembly. Tighten the bolts again to a torque of 450 ± 20 N·m (330 ± 15 lb ft).
Tighten the bolts again by hand to a torque of 450 ± 20 N·m (330 ± 15 lb ft).
NOTICE
Do not cause damage to the O-ring seals on the inner fuel lines.
6. Install inner fuel injection lines (4). Tighten the fuel injection line adapter nuts (5) to a torque
40 ± 7 N·m (30 ± 5 lb ft) with Tool (A).
NOTICE
Do not let the tops of the fuel nozzles turn when the fuel lines are
tightened. The nozzles will be damaged if the top of the nozzles turns in
the body.
7. Tighten fuel injection line nut (6) to a torque of 40 ± 7 N·m (30 ± 5 lb ft) with Tool (B) and a
7/8 5P0328 ( in) Crow Foot wrench.
8. Make adjustments to the valves until the intake valve clearance is 0.38 mm (.015 in) and the
exhaust valve clearance 0.76 mm (.030 in). See the topic "Valve Clearance Setting" in Testing &
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7. Adjusting Manual SENR6471. Tighten the locknut to a torque of 30 ± 4 N·m (22 ± 3 lb ft) and
check the adjustments.
9. Install valve cover bases (7) on the cylinder head assembly. Install bolts that hold the valve
cover bases in place. Tighten the bolts to a torque of 14 ± 3 N·m (10 ± 2 lb ft).
End By:
a. install valve covers
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Dec 7 16:11:35 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 16G MOTOR GRADER 93U
Configuration: 16G Motor Grader 93U02679-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090023
Rocker Shaft Assemblies
SMCS - 1102-015; 1102-016
Disassemble Rocker Shaft Assemblies
Start By:
a. remove rocker shaft assemblies and push rods
1. Remove retainer (2) from the end of the shafts.
2. Remove the washers and rocker arms (1).
3. Remove pins (6) that hold the brackets to each end of the shaft.
NOTE: The center bracket does not have a pin.
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9. 4. Remove bracket (3), rocker arm (4) and spring (5).
Assemble Rocker Shaft Assemblies
1. Put clean engine oil on the shaft.
2. Install the bracket and rocker arms for the center bracket.
3. Install spring (1), rocker arm (2) and bracket (3). Install the pin that holds the brackets on each
end of the rocker shaft. Install the pin until it extends 12.7 ± 1.0 mm (.50 ± .04 in) from the
surface of the bracket.
4. Install rocker arm (4) on each end of the shaft. Install washers (5) as needed to get an assembled
clearance of .030 to 1.40 mm (.0012 to .055 in) at each end of the shaft. Install the retainer on
each end of the shaft.
End By:
a. install rocker shaft assemblies and push rods
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Dec 7 16:12:31 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 16G MOTOR GRADER 93U
Configuration: 16G Motor Grader 93U02679-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090024
Valve Lifters
SMCS - 1209-011; 1209-012
Remove Valve Lifters
Start By:
a. remove valve covers
NOTICE
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11. Do not let the tops of the fuel nozzles turn when the fuel lines are
loosened. The nozzles will be damaged if the top of the nozzles turns in
the body.
1. Loosen the fuel injection line nut at the nozzle end with tool (A) and a 7/8 5P0328 ( in) Crow
Foot Wrench.
2. Loosen the fuel line nut at the fuel injection line adapter with Tool (B). Remove inner fuel
injection lines (1). Install caps and plugs on all fuel line openings to keep dirt out of the fuel
system.
Typical Example
NOTE: If necessary, use Tool (D) to turn the engine so the valves do not make contact with the
pistons when the valves are opened with Tool (C) to remove the push rods.
3. Put compression on the valve springs with Tool (C), and remove push rods (2). Put
identification marks on the push rods as to their location in the engine.
4. Push the push rod end of the rocker arms down.
5. Remove the intake valve lifter with Tool (E) as follows:
a. Install 5P2685 Nut (3) and 5P6601 Collet (4) on 5P2408 Outer Handle Assembly (5).
b. Install 5P6599 Inner Handle Assembly (6) in 5P2408 Outer Handle Assembly (5).
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12. Typical Example
c. Install Tool (E) in the intake valve lifter. Hold the 5P2408 Outer Handle Assembly and tighten
the 5P6599 Inner Handle Assembly until the 5P6601 Collet is tight against the inside of the
intake valve lifter.
Typical Example
d. Remove intake valve lifters (7) from the cylinder block with Tool (E). Put identification marks
on the lifters as to their location in the engine.
Typical Example
6. Remove the exhaust valve lifters with Tool (E) as follows:
a. Install 5P2685 Nut (3) and 5P6601 Collet (4) on 5P2408 Outer Handle Assembly (5).
NOTE: The opening in the cylinder head assembly for the intake valve lifter is larger than the
opening in the exhaust valve lifter side. The tooling and each valve lifter must be installed and
removed from the intake valve lifter side.
b. Install the outer handle assembly in the intake valve lifter side of the cylinder head assembly.
Slide the flat area of 5P2408 Outer Handle Assembly (5) through the head casting and install the
5P6601 Collet in the exhaust valve lifters.
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13. Typical Example
c. Install 5P6599 Inner Handle Assembly (6) in 5P2408 Outer Handle Assembly (5). Hold the
5P2408 Handle Assembly and tighten the 5P6599 Handle Assembly until the 5P6601 Collet is
tight against the inside of the exhaust valve lifter.
d. Pull the exhaust valve lifter up until the spring on the exhaust valve lifter is free from the
cylinder block.
e. Remove the 5P6599 Inner Handle Assembly. Slide the 5P2408 Outer Handle Assembly
through the head casting and remove it from the intake valve lifter side of the cylinder head.
Typical Example
f. Use a magnet and remove exhaust valve lifters (8) from the intake valve lifter side of the
cylinder head assembly. Put identification makes on the lifters as to their location in the engine.
7. Remove the guide springs from the lifters.
Install Valve Lifters
NOTE: Steps 1 and 2 must be done to install intake or exhaust valve lifters.
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14. NOTICE
Make sure guide spring (1) is not damaged or worn. If the guide spring
is damaged or worn, replace the guide spring. See Guideline For
Reusable Parts, Form No. SEBF8066.
1. Install guide spring (1) on the valve lifters.
2. Put the intake or exhaust valve lifter in position in 5P2395 Holder (5) of Tool (A). Install
5P2685 Nut (4) and 5P2400 Compressor (3) on 5P2408 Outer Handle Assembly (2). Install the
5P2400 Compressor on the lifter over the guide spring.
NOTE: Immerse the lifter assembly in engine oil before installing it in the cylinder block lifter
bore.
NOTE: The opening in the cylinder head assembly for the intake valve lifter is larger than the
opening in the exhaust valve lifter side. All tooling and valve lifters must be installed and removed
from the intake valve lifter side.
Typical Example
3. Install the exhaust valve lifters with Tool (A) as follows:
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15. NOTE: Be sure to install the original valve lifter in their respective bores. New valve lifters can
be mixed.
a. Install exhaust valve lifter (6) and the handle assembly in the cylinder head opening on the
intake valve lifter side. Slide the flat area of the 5P2408 Outer Handle Assembly through the
casting in the cylinder head assembly.
Typical Example
b. Put the exhaust valve lifter in the valve lifter bore of the cylinder block. Install 5P6599 Inner
Handle Assembly (7) in the 5P2408 Outer Handle Assembly and push the exhaust valve lifter
from Tool (A).
c. Remove the 5P6599 Inner Handle Assembly from the 5P2408 Outer Handle Assembly.
Slide the 5P2408 Outer Handle Assembly to the intake valve lifter side of the cylinder head and
remove it.
4. Install the intake valve lifters with Tool (A) as follows:
NOTE: Be sure to install original valve lifters in their respective bores. New valve lifters can be
mixed.
a. Install 5P6599 Inner Handle Assembly (7) in the 5P2408 Outer Handle Assembly.
b. Install the intake valve lifter into the valve lifter bore of the cylinder block with Tool (A). Use
the 5P6599 Inner Handle Assembly to push the lifter from Tool (A). Remove Tool (A).
Typical Example
NOTICE
If necessary use Tool (C) to turn the engine so the valves do not make
contact with the pistons when the valves are opened with Tool (B) to
install the push rods.
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16. 5. Turn the rocker arms up and use Tool (B) to install push rods (9).
NOTICE
Do not let the tops of the fuel nozzles turn when the fuel lines are
tightened. The nozzles will be damaged if the top of the nozzles turn in
the body.
6. Install inner fuel lines (10). Use Tool (D) to tighten the nuts on the adapter assemblies in the
cylinder head assembly and use Tool (E) to tighten the nuts on the fuel injection nozzles to a
torque of 40 ± 7 N·m (30 ± 5 lb ft).
End By:
a. install valve covers
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Dec 7 16:13:26 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 16G MOTOR GRADER 93U
Configuration: 16G Motor Grader 93U02679-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090025
Fuel Injection Nozzles & Adapters
SMCS - 1106-010; 1254
Remove & Install Fuel Injection Nozzles & Adapters
Start By:
a. remove valve covers
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18. 1. Use Tool (A) and disconnect fuel line (1) at each end. Remove the fuel line from the engine.
2. Use Tool (B) and remove retainer (2) from the adapter.
3. Remove the fuel injection nozzles with Tool (C) as follows:
a. Install the 6V6983 Adapter and the 8T3199 Screw into nozzle assembly (3).
b. Install the 8T3198 Tube over the 8T3199 Screw.
c. Use the 1B4206 Nut on the 8T3199 Screw to pull the fuel injection nozzle (3).
4. Remove compression seal (4) and carbon dam seal (8) from fuel injection nozzle (3).
5. Use Tool (D) and remove adapter (6) from the cylinder head.
6. Remove gasket (7) and seal (5) from adapter (6).
NOTE: The following steps are for the installation of the fuel injection nozzles and adapters.
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19. 7. Use Tool (E) to clean the bore in adapter (6). Use an open end wrench or tap driver to turn Tool
(E).
8. Inspect seal (5) for damage or wear. Replace the seal if necessary.
9. Put washer (7) and seal (5) in position on adapter (6).
10. Put liquid soap in the bores of the cylinder head and on seals (5) in the adapters.
11. Put 5P3931 Anti-Seize Compound on the threads of adapter (6) and install the adapter in the
cylinder head assembly.
12. Use Tool (D) and tighten the adapter to a torque of 205 ± 14 N·m (150 ± 10 lb ft).
NOTICE
Make sure the correct compression seal washer (4) is used when the
nozzle assembly is installed in the adapter. Only copper washers are to
be used with this adapter.
13. Install compression seal washer (4) and use Tool (F) to install carbon dam seal (8) on the fuel
injection nozzle.
14. Put fuel injection nozzle (3) in position in the adapter and install retainer (2).
15. Use Tool (B) to tighten retainer (2) to a torque of 48 ± 7 N·m (35 ± 5 lb ft).
16. Install fuel line (1). Tighten the nuts on the fuel line with Tool (A) to a torque of 40 ± 7 N·m
(30 ± 5 lb ft).
End By:
a. install valve covers
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Dec 7 16:14:22 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 16G MOTOR GRADER 93U
Configuration: 16G Motor Grader 93U02679-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090026
Cylinder Head Assembly
SMCS - 1100-011; 1100-012
Remove Cylinder Head Assembly
Start By:
a. remove rocker shaft assemblies and push rods
b. remove water temperature regulator
c. remove aftercooler housing
d. remove fuel injection lines
e. remove exhaust manifold
Typical Example
1. Remove bolts (1) from the alternator bracket.
2. Remove the bolts that hold plate (3) and remove the plate.
3. Disconnect water line (2) from the air compressor.
NOTE: Turn the water line tee toward the lifting bracket in order to provide clearance to remove the
head bolt.
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21. 4. Remove bolts (4) and (5) that hold the cylinder head assembly to the cylinder block.
5. Fasten a hoist and remove the cylinder head assembly. The weight is approximately 135 kg (300
lb).
NOTICE
Do not put the cylinder head assembly down on a flat surface. This can
cause damage to the fuel injection valves.
6. Remove the gasket and seals from the spacer plate.
Install Cylinder Head Assembly
NOTE: Be sure a new gasket has been installed between the spacer plate and the cylinder block. See
topic, "Remove & Install Spacer Plate".
1. Thoroughly clean the spacer plate and the bottom surface of the cylinder head assembly. Install a
new head gasket, new seals (1) and two O-ring seals (2).
2. Fasten a hoist and put the cylinder head assembly (3) in position on the cylinder block.
3. Tighten the bolts in sequence shown in Illustration D11970.
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22. (1) Large bolts (3/4 inch). Put 6V4876 Molycoat Paste Lubricant on bolt threads and between washers and
underside of bolt heads.
(2) Small bolts (3/8 inch). See Step 4h.
4. Install the cylinder head bolts and washers. Tighten the bolts in sequence shown.
a. Tighten bolts 1 through 14 in number sequence to 270 ± 25 N·m (200 ± 20 lb ft).
b. Tighten bolts 1 through 14 in number sequence to 470 ± 20 N·m (345 ± 15 lb ft).
c. Tighten bolts 1 through 14 in number sequence again to 470 ± 20 N·m (345 ± 15 lb ft).
d. Install the rocker arm shafts for the engine valves and the remaining (3/4 in) bolts and/or
compression brake studs.
e. Tighten bolts 15 through 26 in number sequence to 270 ± 25 N·m (200 ± 20 lb ft).
f. Tighten bolts 15 through 26 in number sequence to 450 ± 20 N·m (330 ± 15 lb ft).
g. Tighten bolts 15 through 26 in number sequence again to 450 ± 20 N·m (330 ± 15 lb ft).
h. Tighten the thirteen small bolts (2) to 45 ± 7 N·m (33 ± 5 lb ft).
5. Make an adjustment to the valves to have a clearance of 0.38 mm (.015 in) for intake and 0.76
mm (.030 in) for exhaust. Tighten the locknuts for the valve adjustment screws to a torque of 28 ± 4
N·m (21 ± 3 lb ft).
6. Install the valve cover bases and the inner fuel lines. See topic, "Install Rocker Shaft Assemblies
& Push Rods".
7. Install the valve covers. See topic, "Install Valve Covers".
Typical Example
8. Install plate (4).
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. 9. Connect the water line to the air compressor.
10. Install bolts (5) for the alternator bracket.
End By:
a. install exhaust manifold
b. install fuel injection lines
c. install aftercooler housing
d. install water temperature regulator
e. install rocker shaft assemblies and push rods
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Dec 7 16:15:18 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 16G MOTOR GRADER 93U
Configuration: 16G Motor Grader 93U02679-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090027
Spacer Plate
SMCS - 1221-011; 1221-012
Remove Spacer Plate
Start By:
a. remove cylinder head assembly
1. Remove spacer plate (1) from the cylinder block.
NOTICE
Do not cause damage to the dowels.
2. Remove the spacer plate gasket and two O-ring seals.
Install Spacer Plate
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26. 1. Thoroughly clean the spacer plate and cylinder block surface. Install two O-ring seals (1) in the
cylinder block.
NOTICE
Both surfaces of the spacer plate, top of cylinder block and both sides
of the spacer plate gasket must be clean and dry. Gasket adhesives or
other substances must not be used on these surfaces.
2. Install a new gasket between the spacer plate and cylinder block. Put spacer plate (2) in position
on the cylinder block.
3. Check cylinder liner projection. See topic, "Install Cylinder Liners".
End By:
a. install cylinder head assembly
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Mon Dec 7 16:16:14 UTC+0800 2020
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