This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
Iveco F4GE06 ENGINE Service Repair Manual.pdfmbk336997
This document provides information about the fuel injection system for NEF engines. It describes the mechanical rotary pump injection system which includes a priming pump, fuel filter, feed pump, and injectors. The priming pump draws fuel from the tank and sends it through the filter to the feed pump. The feed pump then increases the fuel pressure and delivers it to the injectors through delivery pipes. Fuel is then recovered from the injectors and returned to the tank.
Iveco F4GE04 ENGINE Service Repair Manual.pdfmbk336997
This document provides information about the fuel injection system for NEF engines. It describes the mechanical rotary pump injection system which includes a priming pump, fuel filter, feed pump, and injectors. The priming pump draws fuel from the tank and sends it through the filter to the feed pump. The feed pump then increases the fuel pressure and delivers it to the injectors through delivery pipes. Fuel is then recovered from the injectors and returned to the tank.
The document provides instructions for servicing components of a Caterpillar D8T track-type tractor powered by a C15 engine. It includes procedures for removing and installing various parts, including the front cover, vibration damper, crankshaft front seal, and front gear group. The instructions note to keep parts clean, provide lists of required tools, and describe assembly and disassembly steps with accompanying illustrations. Safety notices are included to warn against contaminants and turning the crankshaft while components are removed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides disassembly instructions for the output transfer gears of a 740B articulated truck. It lists 50 steps to completely disassemble the output transfer gears unit. The steps include removing housing components, planetary gears, shafts, seals, and other parts. Various tools are required, and precautions are mentioned regarding weights of parts to be lifted and installed during disassembly.
This document provides instructions for removing and installing a cylinder head on a Caterpillar C15 engine:
1. To remove the cylinder head, disconnect hoses and sensors, remove bolts, and lift off the head using a lifting device due to its heavy weight of around 518 pounds.
2. To install the cylinder head, begin by installing gaskets and seals, then place the head on dowel pins and bolt it down evenly in a sequence using specific torque values. Reconnect all hoses and sensors.
3. The document also describes removing the camshaft by using support tools to maneuver it out of position while avoiding damage to surfaces. Proper alignment and installation of support tools is required for
The document provides instructions for removing and disassembling the transmission from a 414E Backhoe Loader. It lists the required tools and gives step-by-step details on disconnecting wiring harnesses, hoses, and mounting hardware. The transmission is then removed and its major components are disassembled, including removing gears, shafts, seals, and other internal parts. Detailed illustrations accompany each step.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 320E excavator. The removal procedure involves using guide studs and lifting equipment to remove the flywheel, then inspecting and possibly replacing the flywheel ring gear. The installation procedure specifies cleaning and heating the ring gear, positioning the flywheel with lifting equipment and guide studs, and tightening bolts to the specified torque. Removing the crankshaft rear seal involves using Torx sockets to remove screws from the seal assembly, which is then discarded.
Iveco F4GE06 ENGINE Service Repair Manual.pdfmbk336997
This document provides information about the fuel injection system for NEF engines. It describes the mechanical rotary pump injection system which includes a priming pump, fuel filter, feed pump, and injectors. The priming pump draws fuel from the tank and sends it through the filter to the feed pump. The feed pump then increases the fuel pressure and delivers it to the injectors through delivery pipes. Fuel is then recovered from the injectors and returned to the tank.
Iveco F4GE04 ENGINE Service Repair Manual.pdfmbk336997
This document provides information about the fuel injection system for NEF engines. It describes the mechanical rotary pump injection system which includes a priming pump, fuel filter, feed pump, and injectors. The priming pump draws fuel from the tank and sends it through the filter to the feed pump. The feed pump then increases the fuel pressure and delivers it to the injectors through delivery pipes. Fuel is then recovered from the injectors and returned to the tank.
The document provides instructions for servicing components of a Caterpillar D8T track-type tractor powered by a C15 engine. It includes procedures for removing and installing various parts, including the front cover, vibration damper, crankshaft front seal, and front gear group. The instructions note to keep parts clean, provide lists of required tools, and describe assembly and disassembly steps with accompanying illustrations. Safety notices are included to warn against contaminants and turning the crankshaft while components are removed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides disassembly instructions for the output transfer gears of a 740B articulated truck. It lists 50 steps to completely disassemble the output transfer gears unit. The steps include removing housing components, planetary gears, shafts, seals, and other parts. Various tools are required, and precautions are mentioned regarding weights of parts to be lifted and installed during disassembly.
This document provides instructions for removing and installing a cylinder head on a Caterpillar C15 engine:
1. To remove the cylinder head, disconnect hoses and sensors, remove bolts, and lift off the head using a lifting device due to its heavy weight of around 518 pounds.
2. To install the cylinder head, begin by installing gaskets and seals, then place the head on dowel pins and bolt it down evenly in a sequence using specific torque values. Reconnect all hoses and sensors.
3. The document also describes removing the camshaft by using support tools to maneuver it out of position while avoiding damage to surfaces. Proper alignment and installation of support tools is required for
The document provides instructions for removing and disassembling the transmission from a 414E Backhoe Loader. It lists the required tools and gives step-by-step details on disconnecting wiring harnesses, hoses, and mounting hardware. The transmission is then removed and its major components are disassembled, including removing gears, shafts, seals, and other internal parts. Detailed illustrations accompany each step.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 320E excavator. The removal procedure involves using guide studs and lifting equipment to remove the flywheel, then inspecting and possibly replacing the flywheel ring gear. The installation procedure specifies cleaning and heating the ring gear, positioning the flywheel with lifting equipment and guide studs, and tightening bolts to the specified torque. Removing the crankshaft rear seal involves using Torx sockets to remove screws from the seal assembly, which is then discarded.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 320E excavator. The removal procedure involves using guide studs and lifting tools to remove the flywheel. The crankshaft rear seal assembly is removed by taking out Torx screws. The installation procedure specifies cleaning parts and using a lifting device and guide studs to position the flywheel, and installing the crankshaft rear seal assembly with Torx screws.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...mbk336997
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
Caterpillar Cat 320D L Excavator (Prefix A8F) Service Repair Manual (A8F00001...mbk336997
The document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It lists the required tools which include an idler shaft puller and driver group. The procedure involves removing the front housing, then using the puller tool to remove the idler gear shaft from the front housing.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and wear protective gloves when handling hot parts.
The document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It lists the required tools which include an idler shaft puller and driver group. The procedure involves removing the front housing, then using the puller tool to remove the idler gear shaft from the front housing.
Caterpillar Cat 306E2 Mini Hydraulic Excavator (Prefix E2W) Service Repair Ma...mbk336997
The document provides instructions for removing the fuel injection pump from a Caterpillar 306E2 Mini Hydraulic Excavator. The procedure involves turning off the fuel and battery, disconnecting electrical and fuel lines from the pump, and removing mounting bolts. Gasket shims and studs from the cylinder block housing are also removed. Cleanliness of the pump and mounting area is emphasized.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...mbk336997
This document provides instructions for disassembling and assembling components of a Caterpillar C2.6 engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety notices are included to take precautions when handling parts and fluids.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...mbk336997
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
- The flywheel, which must be removed using lifting equipment due to its weight of approximately 55 pounds.
- The crankshaft rear seal carrier, which is removed after draining fluids and involves removing bolts and seals.
- The flywheel housing, which is removed after other components and involves removing brackets and bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D compact track loader, including:
- Fuel injection pump: Remove cover, gears, and pump. Install in reverse order.
- Electronic unit injectors: Remove overflow pipe, clamp, and injector. Install new seals and injectors in reverse order.
- Turbocharger: Remove nuts and bolts, then turbocharger. Apply anti-seize and install in reverse.
- Mass air flow sensor: Disconnect harness, hoses, and remove sensor. Install in reverse order and tighten screws.
- Exhaust gas recirculation valve: Disconnect connections and remove
1. The document provides disassembly and assembly instructions for removing and installing the piston pump on a 289C Compact Track Loader.
2. The removal procedure involves disconnecting hoses and harness assemblies, removing mounting bolts, and using lifting tools to remove the pump.
3. The disassembly procedure details dismantling the various internal components of the pump including valves, cartridges, seals, and bearings.
- The document provides instructions for removing and installing various engine components on a 272D XHP Skid Steer Loader, including the fuel injection pump, electronic unit injectors, turbocharger, mass air flow sensor, and exhaust gas recirculation valve.
- The procedures note required tools and safety precautions, and include illustrations showing component locations and part numbers.
- Technicians are instructed to remove parts in the specified order, clean and inspect components, apply anti-seize as needed, and install new seals or gaskets before reinstalling components in the reverse order of removal.
This document provides instructions for removing and installing components on a Caterpillar 3044C engine, including:
- Removing and installing the fuel injection pump, following several steps like loosening covers, marking gears, and using a puller tool.
- Removing and installing the turbocharger, which involves disconnecting tubes, removing nuts and bolts, and cleaning mating surfaces.
- Procedures for removing and installing the exhaust manifold and inlet manifold, noting the need to allow components to cool, keep parts clean, and tighten bolts in a specific pattern and torque.
Caterpillar Cat 267 Multi Terrain Loader (Prefix CMP) Service Repair Manual (...mbk336997
This document provides instructions for removing and installing various components of the flywheel, crankshaft, and engine housing on a Caterpillar 3034 engine, including:
- Removing and installing the flywheel, which involves drilling holes in the flywheel ring gear to remove it and heating the ring gear to 250°C before reinstalling.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out with a slide hammer tool.
- Installing the rear seal by cleaning the crankshaft recess, lubricating the seal, and setting it in place with a seal installer tool.
- Removing and installing the flywheel housing by removing bolts, lifting
This document provides instructions for disassembling and assembling the control valve of a 262C Skid Steer Loader. It outlines 22 steps to disassemble the valve, removing components like cartridge assemblies, solenoids, seals, and springs. It then describes 23 steps to reassemble the valve, replacing the components in reverse order and noting that cleanliness is important to prevent damage to precision parts. Safety warnings are included to take precautions when handling springs and releasing spring forces during the process.
CASE IH CVX 195 Tractor Service Repair Manual.pdfmbk336997
This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
CASE IH CVX 160 Tractor Service Repair Manual.pdfmbk336997
This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
CASE IH CVX 150 Tractor Service Repair Manual.pdfmbk336997
This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
CASE IH CVX 140 Tractor Service Repair Manual.pdfmbk336997
This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
CASE IH AXIAL-FLOW 7130 Combine Service Repair Manual (PIN YDG009296 and abov...mbk336997
This service manual provides instructions for servicing the engine and components of Axial-Flow combine models 5130, 6130, and 7130. The document covers removing and installing the engine, which involves disconnecting electrical and fluid connections, removing mounting hardware, and lifting the engine out of the machine. Safety precautions are provided to disengage machinery and avoid injury when servicing equipment.
CASE IH AXIAL-FLOW 6130 Combine Service Repair Manual (PIN YDG009296 and abov...mbk336997
This service manual provides instructions for servicing the engine and components of Axial-Flow combine models 5130, 6130, and 7130. The document covers removing and installing the engine, which involves disconnecting electrical and fluid connections, removing mounting hardware, and lifting the engine out of the machine. Safety precautions are provided to disengage machinery and avoid injury when servicing equipment.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 320E excavator. The removal procedure involves using guide studs and lifting tools to remove the flywheel. The crankshaft rear seal assembly is removed by taking out Torx screws. The installation procedure specifies cleaning parts and using a lifting device and guide studs to position the flywheel, and installing the crankshaft rear seal assembly with Torx screws.
Caterpillar Cat 320D L Excavator (Prefix MGG) Service Repair Manual (MGG00001...mbk336997
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and avoid damage. Tools required are listed.
Caterpillar Cat 320D L Excavator (Prefix A8F) Service Repair Manual (A8F00001...mbk336997
The document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It lists the required tools which include an idler shaft puller and driver group. The procedure involves removing the front housing, then using the puller tool to remove the idler gear shaft from the front housing.
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed back onto the crankshaft using a press and ensuring it is properly aligned. Safety precautions are provided to keep parts clean and wear protective gloves when handling hot parts.
The document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. It lists the required tools which include an idler shaft puller and driver group. The procedure involves removing the front housing, then using the puller tool to remove the idler gear shaft from the front housing.
Caterpillar Cat 306E2 Mini Hydraulic Excavator (Prefix E2W) Service Repair Ma...mbk336997
The document provides instructions for removing the fuel injection pump from a Caterpillar 306E2 Mini Hydraulic Excavator. The procedure involves turning off the fuel and battery, disconnecting electrical and fuel lines from the pump, and removing mounting bolts. Gasket shims and studs from the cylinder block housing are also removed. Cleanliness of the pump and mounting area is emphasized.
Caterpillar Cat 306E Mini Hydraulic Excavator (Prefix FHL) Service Repair Man...mbk336997
This document provides instructions for disassembling and assembling components of a Caterpillar C2.6 engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety notices are included to take precautions when handling parts and fluids.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...mbk336997
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
- The flywheel, which must be removed using lifting equipment due to its weight of approximately 55 pounds.
- The crankshaft rear seal carrier, which is removed after draining fluids and involves removing bolts and seals.
- The flywheel housing, which is removed after other components and involves removing brackets and bolts.
The document provides instructions for removing and installing various engine components on a Caterpillar 299D compact track loader, including:
- Fuel injection pump: Remove cover, gears, and pump. Install in reverse order.
- Electronic unit injectors: Remove overflow pipe, clamp, and injector. Install new seals and injectors in reverse order.
- Turbocharger: Remove nuts and bolts, then turbocharger. Apply anti-seize and install in reverse.
- Mass air flow sensor: Disconnect harness, hoses, and remove sensor. Install in reverse order and tighten screws.
- Exhaust gas recirculation valve: Disconnect connections and remove
1. The document provides disassembly and assembly instructions for removing and installing the piston pump on a 289C Compact Track Loader.
2. The removal procedure involves disconnecting hoses and harness assemblies, removing mounting bolts, and using lifting tools to remove the pump.
3. The disassembly procedure details dismantling the various internal components of the pump including valves, cartridges, seals, and bearings.
- The document provides instructions for removing and installing various engine components on a 272D XHP Skid Steer Loader, including the fuel injection pump, electronic unit injectors, turbocharger, mass air flow sensor, and exhaust gas recirculation valve.
- The procedures note required tools and safety precautions, and include illustrations showing component locations and part numbers.
- Technicians are instructed to remove parts in the specified order, clean and inspect components, apply anti-seize as needed, and install new seals or gaskets before reinstalling components in the reverse order of removal.
This document provides instructions for removing and installing components on a Caterpillar 3044C engine, including:
- Removing and installing the fuel injection pump, following several steps like loosening covers, marking gears, and using a puller tool.
- Removing and installing the turbocharger, which involves disconnecting tubes, removing nuts and bolts, and cleaning mating surfaces.
- Procedures for removing and installing the exhaust manifold and inlet manifold, noting the need to allow components to cool, keep parts clean, and tighten bolts in a specific pattern and torque.
Caterpillar Cat 267 Multi Terrain Loader (Prefix CMP) Service Repair Manual (...mbk336997
This document provides instructions for removing and installing various components of the flywheel, crankshaft, and engine housing on a Caterpillar 3034 engine, including:
- Removing and installing the flywheel, which involves drilling holes in the flywheel ring gear to remove it and heating the ring gear to 250°C before reinstalling.
- Removing the crankshaft rear seal by drilling holes in it and pulling it out with a slide hammer tool.
- Installing the rear seal by cleaning the crankshaft recess, lubricating the seal, and setting it in place with a seal installer tool.
- Removing and installing the flywheel housing by removing bolts, lifting
This document provides instructions for disassembling and assembling the control valve of a 262C Skid Steer Loader. It outlines 22 steps to disassemble the valve, removing components like cartridge assemblies, solenoids, seals, and springs. It then describes 23 steps to reassemble the valve, replacing the components in reverse order and noting that cleanliness is important to prevent damage to precision parts. Safety warnings are included to take precautions when handling springs and releasing spring forces during the process.
CASE IH CVX 195 Tractor Service Repair Manual.pdfmbk336997
This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
CASE IH CVX 160 Tractor Service Repair Manual.pdfmbk336997
This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
CASE IH CVX 150 Tractor Service Repair Manual.pdfmbk336997
This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
CASE IH CVX 140 Tractor Service Repair Manual.pdfmbk336997
This service manual provides information for servicing the following models: CVX 140, CVX 150, CVX 160, CVX 175, CVX 195 Tractor. The document includes sections on the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, and electrical systems. It provides detailed instructions on maintenance, repair, and replacement of components, with diagrams. Safety notices are included throughout to warn technicians of hazards.
CASE IH AXIAL-FLOW 7130 Combine Service Repair Manual (PIN YDG009296 and abov...mbk336997
This service manual provides instructions for servicing the engine and components of Axial-Flow combine models 5130, 6130, and 7130. The document covers removing and installing the engine, which involves disconnecting electrical and fluid connections, removing mounting hardware, and lifting the engine out of the machine. Safety precautions are provided to disengage machinery and avoid injury when servicing equipment.
CASE IH AXIAL-FLOW 6130 Combine Service Repair Manual (PIN YDG009296 and abov...mbk336997
This service manual provides instructions for servicing the engine and components of Axial-Flow combine models 5130, 6130, and 7130. The document covers removing and installing the engine, which involves disconnecting electrical and fluid connections, removing mounting hardware, and lifting the engine out of the machine. Safety precautions are provided to disengage machinery and avoid injury when servicing equipment.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47505517 11/02/2013
9
9. INTRODUCTION
Basic instructions - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your CASE IH AGRICULTURE Sales and Service Networks.
47505517 11/02/2013
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11. Engine - Valve drive and gears
Valve drive and gears - Service instruction
Maintaining the rocker arm system
1. Check the valve tappet, especially the guide face on
the camshaft. Replace any worn and bent valve tap-
pets.
2. Check that the push rod is straight. Also check the
condition of the spherical faces on the ends of the
push rod.
SS05N311 1
3. Dismantle the rocker arm mechanism and clean the
individual parts. Check the rocker arm shaft for wear
and check the condition of the oil lines.
4. Check the diameter of the bore in the rocker arm
(23.000 - 23.021) and replace if necessary. If the
rocker arm's pressure face is worn, grind this to the
right shape. Do not grind off more than necessary
since the pressure face is surface hardened.
SS05N312 2
SS99N072 3
SS05N313 4
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12. Engine - Valve drive and gears
5. Secure a flange seal to one end of the rocker arm
shaft. Apply oil to shaft and assemble the parts in
the correct order. Ensure that the bearing brackets
and shaft are positioned correctly. As shown in the
diagram, the split half of the bracket and oil bores in
the shaft must be facing the valve side. Secure the
other flange seal.
SS06N008 5
Replacing the camshaft / camshaft gear
6. Remove the suction pipe from between the tur-
bocharger and intake manifold. Remove the valve
mechanism's cover and bleeder pipe. Remove the
rocker arm mechanism.
7. Remove the cooler package, fan, alternator and
belts.
8. Remove the pulley and vibration absorber.
9. Loosen the crankshaft nut and remove the hub.
10. Remove the timer case cover.
11. Lock the valve tappets such that they do not fall
out when removing the camshaft and prevent the
camshaft from being fitted. Lift two neighbouring
valve push rods by tilting them a little towards one
another. Clamp neighbouring push rods together in
pairs (e.g. using an O-ring) such that they are ten-
sioned slightly and the tappet remains in the top po-
sition.
ATTENTION: Overtensioning the push rods results in de-
formations.
SS05N315 6
12. Rotate the crankshaft such that the position marks on
the camshaft gear and intermediate gear meet. Pull
out the camshaft.
13. Remove the camshaft gear from the camshaft.
14. If you are refitting the used camshaft or camshaft
gear, clean the parts before assembling.
15. Slide the fitting key into the corresponding camshaft
groove and fit the camshaft gear. Tighten the nut to
200 Nm.
16. Lubricate the bearing faces and slide shaft into
cylinder block noting the positioning marks of the
camshaft gear.
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13. Engine - Valve drive and gears
17. Fit timer case cover and pulley with hub. (see Crank-
shaft - Service instruction (10.103))
18. Lower the push rods and fit the rocker arm mecha-
nism. Set the valves. Then screw the valve cover
and ventilation hose onto the cylinder head. Also
fit the intake tube which belongs between the tur-
bocharger and intake manifold.
19. Fit the alternator and belts. Tension the belts to the
correct tension. Fit the cooler package.
Checking and setting the valve clearance
The valve clearance of the inlet and outlet valve is 0,35
mm. The check can be undertaken when the engine is
cold and warm. Check and regulate the valve clearances
of a cylinder when the piston is in the upper top dead
centre of the compression stroke. Proceed in the order
of engine fuel injection.
If the valve clearance deviates from the specified value,
loosen the lock nut and correctly set the valve clearance
with the setting screw. The 0,35 mm feeler gauge must
fit tightly between the rocker arm and valve shaft end.
SS05N314 7
- Turn the crankshaft in the direction of travel until the
valves of the 6th cylinder are overlapping. (outlet valve
is closed, inlet valve is open). Check the valves of the
first cylinder.
- Turn the crankshaft 1/3rd of a revolution in the direction
of travel such that the valves of the 2nd cylinder overlap.
Check the valves of the 5th cylinder.
- Continue your work in the order of fuel injection:
SS05N317 8
Injection sequence: 1 - 5 -3 - 6 - 2 - 4
Valve overlap: 6 - 2 - 4 - 1 - 5 - 3
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14. Engine - Valve drive and gears
Camshaft gear - Service instruction (timing gears)
Timing gear case removal
The timing gear case protects the components against leaks originating in the oil pan.
For this reason, the timing box can only be removed once the oil pan has been taken out.
1. Drain the engine oil and remove the oil pan.
2. Remove the ventilator, alternator, pulley and belt. If
the tractor is fitted with an air-conditioning or com-
pressed air system, the compressor must also be re-
moved.
Key for viscous fan: 380001791
Key for reversible fan: 380002657
NOTICE: Do not disconnect the refrigerant lines! When the
lines are connected, only tilt the air-conditioning compres-
sor backwards. Hang the compressor up to avoid straining
the lines.
3. Remove the pulley and vibration damper.
4. Loosen the crankshaft nut using key 380002658.
5. Loosen the mounting bolt for the double idler bearing.
6. Lift off the timing gear case cover and remove the oil
seal ring from the crankshaft.
7. Remove the high-pressure fuel pump. Refer to High
pressure pump - Remove (10.218).
8. Remove the double idler gear.
9. Unscrew the idler gear screws. Remove the flange,
tooth gear and bearing journal.
10. Remove the camshaft.
NOTE: If the cylinder head and valve mechanism are not
being removed, the valve tappets must be prevented from
falling off. (Refer to Valve drive and gears - Service in-
struction (10.106)).
11. Unscrew the screws from the timing gear case and
remove it. If a soft wedge needs to be placed be-
tween the engine block and gear case, ensure that
you do not damage the sealing surfaces!
12. Remove the foremost crankshaft sealing ring from
the gear case and clean all the parts that have been
removed.
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15. Engine - Valve drive and gears
Replacing the idler gear bearing bush
When replacing the idler gear bearing bush, ensure that
the new bearing bush is inserted so that its rear edge is
positioned 0.1 - 0.25 mm (0.004 - 0.010 in) inside the
rear gear wheel edge (refer to diagram).
SS05N336 1
1. Lathe chuck
2. Roller ø = 5 mm (0.20 in)
After installation, machine the inside diameter of the idler
gear bearing bush to the correct dimensions. Centre the
idler gear as shown in the diagram above so that the
backlash is maintained at a constant level.
SS05N337 2
Installing the timing gear case
The position of the timing gear case and the cover is determined by two roll pins. Centring should therefore not be
performed as part of the installation, but it is necessary to check the free play between the various tooth gears. The
timing gear case and cover supplied as spare parts are already equipped with pre-processed bores for the roll pins.
13. Seal the timing gear case with surface sealant and
fit it on the cylinder block. Use a mandrel to drive in
the roll pins. Tighten the bolts and nuts.
14. Lubricate the camshaft bearing and insert the shaft
into the cylinder block. If the push rods and valve
tappets were suspended, release them.
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16. Engine - Valve drive and gears
15. Install the idler gear with the shaft stud bolt and en-
sure that the markings are properly aligned. Add the
washer and tighten the bolts to the correct torque.
SS05N365 3
16. Place the angular ball bearing in the double idler
gear. Fit the idler gear in the gear case using the
mounting bolt.
NOTE: Use new O-rings!
SS05N364 4
17. Check the backlash.
The backlash must be between 0.05 - 0.25 mm
(0.002 - 0.010 in) .
SS05N338 5
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17. Engine - Valve drive and gears
18. Place the oil seal ring onto the crankshaft and fit the
gear case cover using a new seal. Drive the roll
pins in using a mandrel (assemble the tubing around
the stud). Tighten the bolts and nuts to the correct
torque.
SS05N339 6
19. Correctly position the guard ring in the seal seat (re-
fer to diagram 8) and install the foremost crankshaft
seal ring using special tool 380000002, pushing it up
to the stops.
SS99N114 7
20. Lubricate the sealing surfaces of the sealing ring and
crankshaft. Also lubricate the hub fixture profile.
SS07A002 8
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18. Engine - Valve drive and gears
21. Align the hub markings with the markings on the
crankshaft (refer to diagram).
SS06J620 9
22. Slide the hub onto the crankshaft profile.
23. Lightly lubricate the crankshaft nut thread. Fit the
nuts and tighten using key 380002658.
Tightening torque: 1000 Nm (738 lb ft)
24. Fit the vibration damper and V-pulley onto the hub.
Tighten the bolts to the correct torque.
25. Reinstall all other components that have been re-
moved.
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20. Engine - Cylinder heads
Cylinder head - Service instruction
Removing the cylinder head
1. Clean engine from the outside.
Allow coolant to drain out of drain plug on engine
and drain cock on underside of radiator. Discon-
nect coolant hoses from cylinder head and thermo-
stat housing.
SS05N360 1
2. Remove intake lines between exhaust gas tur-
bocharger and air filter and charged air lines from
turbocharger and intake manifold
3. Remove oil lines from exhaust gas turbocharger.
4. Unscrew screw connections of electrical lines from
injectors.
5. Remove high pressure lines and leak oil lines. Re-
move injectors. Fit all open connections with seal
caps.
6. Remove intake and exhaust manifold as well as ther-
mostat housing.
7. Remove valve cover and breather hose.
8. Remove rocker arm mechanism and push rods.
9. Initially loosen all cylinder head screws by ¼ a turn
and then unscrew. Remove the cylinder head
Removing the valves
Ensure that the valves that are to be reused are marked accordingly so that they can be reinserted in their original
position.
10. Screw a nut onto a grub screw for the rocker arm
mechanism. There are no grub screws for the valves
of the central cylinders. Instead, use a screw of the
corresponding length
SS05N298 2
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21. Engine - Cylinder heads
11. Press the valve springs together with the 380000008
lever. Remove collets, spring guide and springs.
Take out valves.
Checking the cylinder head
12. Remove carbon deposits from outlet ducts, clean
sealing faces and wash down cylinder head.
13. Check cylinder head for cracks and other damage.
SS05N299 3
14. Use a straight edge to check the evenness of the
cylinder head. An uneven or contorted surface must
be surface ground. After grinding, the height of the
cylinder head must not be less than 104.00 mm. The
valve plate depth from the cylinder head surface for
inlet valves must be 0.55 - 0.75 mm and for outlet
valves must be 0.65 - 0.85 mm.
15. If necessary, use a reamer to clean the contact sur-
face of the injector in the cylinder head.
SS05N300 4
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22. Engine - Cylinder heads
16. Measure the clearance between the valve shaft and
valve guide using a dial gauge. Raise the valve
so that the valve plate protrudes out of the cylin-
der head surface by 15 mm and then measure the
clearance. For the inlet valves, this must not exceed
0.30 mm and for the outlet valves 0.35 mm. You will
have to use a new valve when measuring to estab-
lish whether the valve guide is worn or not.
SS05N301 5
Changing the valve guides
17. Use a mandrel to press or drive out the old guides.
Clean the valve guide seats.
SS05N303 6
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23. Engine - Cylinder heads
18. Insert the new guides using the press-in tool
380000007 (for valve shaft guides without caps) or
380200151 (for valve shaft guides with caps). This
ensures the correct installation height of 21 mm
above the spring’s flat surface.
NOTE: In case of repair, the valve shaft guides with caps
can also be fitted into an engine in which guides without
caps were previously fitted.
SS09M077 7
19. The same guides are used for inlet and outlet valves.
Ensure that the bevelled end of the guide points to
the valve spring. Ensure that the valves do not jam
in the guides.
Machining the valve seat
Do not machine a damaged valve seat with a milling
tool. If the width of the seat for an outlet valve exceeds
2.3 mm and that of an inlet valve exceeds 3.7 mm, it
is mainly the outer edge that needs reducing. On the
outlet valve the valve seat angle is 45 ° ( +20 ´) and on
the inlet valve 35 ° ( +20 ´).
SS05N302 8
Changing the valve seat rings
The outlet valves and inlet valves have separate valve seat rings. If the sealing face is so badly damaged that it
cannot be repaired through machining, the valve seat rings will have to be replaced.
20. Grind the valve plate of a discarded valve so that it
lies fully in the valve seat. Fit the valve and weld
correctly onto the seat. Cool with water.
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