The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 320E excavator. The removal procedure involves using guide studs and lifting equipment to remove the flywheel, then inspecting and possibly replacing the flywheel ring gear. The installation procedure specifies cleaning and heating the ring gear, positioning the flywheel with lifting equipment and guide studs, and tightening bolts to the specified torque. Removing the crankshaft rear seal involves using Torx sockets to remove screws from the seal assembly, which is then discarded.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
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• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E RR EXCAVATOR LHN
Configuration: 320E RR & 320E LRR Excavators LHN00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i03911530
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01336668
Typical example
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Install a suitable lifting device onto flywheel (1). Support the weight of the flywheel. The
flywheel can weigh 75 kg (165 lb).
4. If necessary, remove bolts (2) that secure the housing for pilot bearing (3) to flywheel (1).
Remove the housing for pilot bearing (3).
5. Remove remaining bolts (4).
6. Use the lifting device to remove the flywheel from the engine.
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4. Illustration 2 g01336669
Typical example
7. Inspect flywheel (1) and ring gear (5) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (5), follow Step 8.a through Step 8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (5) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 18 11:41:37 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E RR EXCAVATOR LHN
Configuration: 320E RR & 320E LRR Excavators LHN00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i04263770
Flywheel - Remove - Equipped with Rear Power Take-Off
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g02062053
1. Remove bolts from Position (X) from flywheel (1).
2. Install Tooling (A) in Position (X) to flywheel (1).
3. Use a suitable lifting device to support the flywheel. The weight of flywheel (2) is
approximately 55 kg (121 lb).
4. Remove remaining bolts (2).
5. Use the lifting device to remove flywheel (1) from the engine.
6. Remove Tooling (A).
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7. Illustration 2 g02062054
7. Inspect flywheel (1) and ring gear (3) for wear and damage. Replace any worn components
or damaged components.
8. To remove flywheel ring gear (3), follow Step 8.a through Step 8.b.
a. Place the flywheel assembly on a suitable support.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
Note: Identify the orientation of the teeth on the flywheel ring gear.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 18 11:42:32 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E RR EXCAVATOR LHN
Configuration: 320E RR & 320E LRR Excavators LHN00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i03911537
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g01336671
Typical example
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install a
new ring gear (5) to flywheel (1).
a. Identify the orientation of teeth (6) on new ring gear (5).
Note: The chamfered side of ring gear teeth (6) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (5) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (5) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove".
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10. Illustration 2 g01336668
Typical example
3. Install a suitable lifting device onto flywheel (1). The flywheel can weigh 75 kg (165 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. If necessary, install pilot bearing (3) and bolts (2) to flywheel (1).
7. Install bolts (4) to flywheel (1).
8. Remove Tooling (A) and install remaining bolts (4) to flywheel (1).
9. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
10. Remove the lifting device from flywheel (1).
11. Check the run out of the flywheel. Refer to System Operation, Testing and Adjusting,
"Flywheel" for further information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E RR EXCAVATOR LHN
Configuration: 320E RR & 320E LRR Excavators LHN00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i04263749
Flywheel - Install - Equipped with Rear Power Take-Off
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
1/2 inch - UNF by 4 inch
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g02062093
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Step 1.a through Step 1.c in order to install
ring gear (3) to flywheel (1).
a. Identify the orientation of teeth (4) on new ring gear (3).
Note: The chamfered side of ring gear teeth (4) must face toward the starting motor
when the flywheel is installed. The chamfered side of ring gear teeth ensures the
correct engagement of the starting motor.
b. Heat flywheel ring gear (3) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the
correct procedure.
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13. Illustration 2 g02062053
3. Install a suitable lifting device on flywheel (1). The flywheel can weigh 55 kg (121 lb).
4. Install Tooling (A) in Position (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. Install bolts (2) to flywheel (1).
7. Remove Tooling (A) and install remaining bolts (2) to flywheel (1).
8. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) and (4) to a
torque of 140 N·m (103 lb ft).
9. Remove the lifting device from flywheel (1).
10. Check the run out of the flywheel. Refer to System Operation, Testing and Adjusting,
"Flywheel" for more information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Mon Nov 18 11:44:24 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E RR EXCAVATOR LHN
Configuration: 320E RR & 320E LRR Excavators LHN00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i03911539
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 194-3536 T40 Torx Socket 1
B 227-4389 E10 Torx Socket 1
Start By:
a. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01985913
Note: The assembly of the crankshaft rear seal is nonserviceable. If the assembly of the
crankshaft rear seal is removed, the assembly must be replaced.
1. Use Tooling (B) in order to remove Torx screws (1) from the assembly of crankshaft rear
seal (2).
2. Use Tooling (A) in order to remove Torx screws (3) from the assembly of the crankshaft
rear seal.
3. Remove the assembly of crankshaft rear seal (2) from the cylinder block. Discard the
assembly of crankshaft rear seal (2).
Note: It is not necessary to remove the plate for the engine oil pan in order to remove the
crankshaft rear seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Mon Nov 18 11:45:20 UTC+0800 2019
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E RR EXCAVATOR LHN
Configuration: 320E RR & 320E LRR Excavators LHN00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i03911542
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure With Oil Pan in Position
Table 1
Required Tools
Tool Part Number Part Description Qty
A 194-3536 T40 Torx Socket 1
B 227-4389 E10 Torx Socket 1
Note: The crankshaft rear seal and the housing are manufactured as one assembly.
Note: Do not lubricate the crankshaft rear seal or the crankshaft flange. The crankshaft rear seal
must be installed dry.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g01986153
Illustration 2 g01986154
1. Ensure that crankshaft flange (1) is clean, dry, and free from damage.
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19. 2. Ensure that the gasket surface of the cylinder block is clean, dry, and free from damage. Ensure that
the gasket surface of isolating frame (6) is clean, dry, and free from damage.
3. Ensure that plastic sleeve (3) is squarely installed within new crankshaft rear seal (2).
Note: The plastic sleeve is included in order to protect the lip of the seal as the crankshaft rear seal is
pushed over crankshaft flange (1). Do not attempt to install a crankshaft rear seal without the plastic
sleeve.
4. Place the assembly of crankshaft rear seal (2) over crankshaft flange (1). Align dowel (5) with the
slot in crankshaft rear seal (2).
5. Ensure that plastic sleeve (3) is engaged on crankshaft flange (1). Push crankshaft rear seal (2)
squarely onto the crankshaft. Ensure that the crankshaft rear seal is seated against the cylinder block.
During this process, plastic sleeve (3) will be forced out of the crankshaft rear seal. Discard the
plastic sleeve.
Note: Ensure that dowel (5) is engaged in the slot in the crankshaft rear seal.
6. Use Tooling (A) in order to install two outer Torx bolts (7) at the base of crankshaft rear seal (2).
Tighten Torx bolts (7) to a torque of 15 N·m (133 lb in).
7. Use Tooling (B) in order to install two Torx bolts (4) to crankshaft rear seal (2) at Position (X).
Tighten Torx bolts (4) to a torque of 22 N·m (195 lb in).
8. Use Tooling (A) in order to unscrew Torx bolts (7) by one complete turn.
9. Use Tooling (A) in order to install remaining Torx bolts (7). Tighten all Torx bolts (7) to a torque of
22 N·m (195 lb in).
Illustration 3 g02469677
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20. 10. Tighten all Torx bolts (4) in the numerical sequence that is shown in Illustration 3. Tighten all Torx
bolts (4) to a torque of 22 N·m (195 lb in).
End By:
a. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and
Install" for the correct procedure.
Installation Procedure Without Isolating Frame for the Oil Pan
Table 2
Required Tools
Tool Part Number Part Description Qty
A 194-3536 T40 Torx Socket 1
C
- Alignment Tool 1
- Bolts (M8 by 20 mm) 4
Note: The crankshaft rear seal and the housing are manufactured as one assembly.
Note: Do not lubricate the crankshaft rear seal or the crankshaft flange. The crankshaft rear seal
must be installed dry.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g01279001
Alignment tool
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21. 1. To install the crankshaft rear seal without the isolating frame for the oil pan in position, Tooling (C)
must be used. The tool should be fabricated from 8 mm (5/16 inch) steel stock. The dimensions for
the tool are given in Illustration 4. All dimensions are shown in millimeters.
Illustration 5 g02435316
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