This document is a service manual for motor graders models 836C, 836C AWD, 856C, and 856C AWD. It contains sections on the engine, transmission, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, dozer blade and arm, platform, cab, bodywork, and decals. Safety information is provided to ensure personal safety when servicing the equipment. The manual contains part numbers and is intended only for qualified dealership personnel to strictly follow instructions when performing repair and maintenance work.
Case cx18 c mini excavator service repair manualfujsjefjsekkem
This document is a service manual that provides specifications and repair instructions for various components of a CX18C mini excavator, including the Tier IV engine. The first section discusses the engine and crankcase, listing general engine specifications such as the manufacturer, number of cylinders, valve mechanism, compression ratio, and more. It also provides specifications for components like the piston rings, valve timing, fuel injection pump, governor, fuel injection nozzle, and fuel filter.
Case cx220 c series 2 hydraulic excavator service repair manualfujsjefjskkem
Remove the pump. (For details, see "Hydraulic systems - Remove (35.000)")
3. Drain the engine oil.
4. Remove the air cleaner. (For details, See "Air cleaner - Remove (10.100)").
5. Disconnect the battery negative cable.
6. Disconnect the fuel lines from the fuel injection pump and injectors. Plug the lines and injectors to prevent dirt from entering.
7. Disconnect the wiring harness connectors from the fuel injection pump and glow plugs.
8. Disconnect the wiring harness from the starter motor.
9. Disconnect the wiring harness from the alternator.
10. Dis
Case cx15 b series 2 mini excavator service repair manualfujsjefjkskzaemm
The document is a service manual that provides specifications and repair/maintenance instructions for CX15B and CX18B Series 2 Mini Excavators. It contains sections on the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms/dippers/buckets, dozer blade, cab/bodywork, and decals. The engine section includes specifications for the L3E-31KBSA diesel engine and descriptions of its components such as the fuel injection system, cooling system, and lubrication system.
Case 836 c awd stage iv motor grader service repair manualufjjjsefkskem
The document provides instructions to remove the engine from various motor grader models. It involves removing components like the hood, wheels, battery, radiator, and mounts. Hoses and lines must be detached from components like the fuel pump, air intake, hydraulic tank, and transmission. Lifting gear is used to secure and remove heavy components such as the engine-transmission assembly.
New holland w170 c tier 4b wheel loader service repair manualuudjjjkskkmem
This service manual provides maintenance and repair instructions for the W170C Wheel Loader. It includes sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided, noting that only authorized personnel should perform repairs and maintenance after carefully reviewing the manual. Personal protective equipment should be worn when conducting repairs.
Case 836 c stage iv motor grader service repair manualfujsjefkkkemme
This service manual provides information on servicing various components of motor graders, including the engine, transmission, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, dozer blade and arm, tools, platform, cab, bodywork, and decals. It contains sections on safety procedures and introduces the components with references to more detailed sections for repair and maintenance.
Case 856 c awd stage iv motor grader service repair manualjfjukskemfmm
This service manual provides information on servicing various components of motor graders, including the engine, transmission, front and rear axle systems, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, dozer blade, tools, and other parts. It contains sections on maintenance, repair, and troubleshooting of the different parts.
Case 836 c awd stage iv motor grader service repair manualfujsjefkkkemme
The document provides instructions to remove the engine from a motor grader. It involves removing components like the hood, wheels, battery, radiator, and engine mounts. Hydraulic lines and hoses are detached from the fuel pump, air intake, transmission, and tank. Lifting gear is used to secure and remove the engine-transmission assembly from the grader frame. The flywheel is then disconnected from the torque converter to fully separate the engine.
Case cx18 c mini excavator service repair manualfujsjefjsekkem
This document is a service manual that provides specifications and repair instructions for various components of a CX18C mini excavator, including the Tier IV engine. The first section discusses the engine and crankcase, listing general engine specifications such as the manufacturer, number of cylinders, valve mechanism, compression ratio, and more. It also provides specifications for components like the piston rings, valve timing, fuel injection pump, governor, fuel injection nozzle, and fuel filter.
Case cx220 c series 2 hydraulic excavator service repair manualfujsjefjskkem
Remove the pump. (For details, see "Hydraulic systems - Remove (35.000)")
3. Drain the engine oil.
4. Remove the air cleaner. (For details, See "Air cleaner - Remove (10.100)").
5. Disconnect the battery negative cable.
6. Disconnect the fuel lines from the fuel injection pump and injectors. Plug the lines and injectors to prevent dirt from entering.
7. Disconnect the wiring harness connectors from the fuel injection pump and glow plugs.
8. Disconnect the wiring harness from the starter motor.
9. Disconnect the wiring harness from the alternator.
10. Dis
Case cx15 b series 2 mini excavator service repair manualfujsjefjkskzaemm
The document is a service manual that provides specifications and repair/maintenance instructions for CX15B and CX18B Series 2 Mini Excavators. It contains sections on the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms/dippers/buckets, dozer blade, cab/bodywork, and decals. The engine section includes specifications for the L3E-31KBSA diesel engine and descriptions of its components such as the fuel injection system, cooling system, and lubrication system.
Case 836 c awd stage iv motor grader service repair manualufjjjsefkskem
The document provides instructions to remove the engine from various motor grader models. It involves removing components like the hood, wheels, battery, radiator, and mounts. Hoses and lines must be detached from components like the fuel pump, air intake, hydraulic tank, and transmission. Lifting gear is used to secure and remove heavy components such as the engine-transmission assembly.
New holland w170 c tier 4b wheel loader service repair manualuudjjjkskkmem
This service manual provides maintenance and repair instructions for the W170C Wheel Loader. It includes sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided, noting that only authorized personnel should perform repairs and maintenance after carefully reviewing the manual. Personal protective equipment should be worn when conducting repairs.
Case 836 c stage iv motor grader service repair manualfujsjefkkkemme
This service manual provides information on servicing various components of motor graders, including the engine, transmission, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, dozer blade and arm, tools, platform, cab, bodywork, and decals. It contains sections on safety procedures and introduces the components with references to more detailed sections for repair and maintenance.
Case 856 c awd stage iv motor grader service repair manualjfjukskemfmm
This service manual provides information on servicing various components of motor graders, including the engine, transmission, front and rear axle systems, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, dozer blade, tools, and other parts. It contains sections on maintenance, repair, and troubleshooting of the different parts.
Case 836 c awd stage iv motor grader service repair manualfujsjefkkkemme
The document provides instructions to remove the engine from a motor grader. It involves removing components like the hood, wheels, battery, radiator, and engine mounts. Hydraulic lines and hoses are detached from the fuel pump, air intake, transmission, and tank. Lifting gear is used to secure and remove the engine-transmission assembly from the grader frame. The flywheel is then disconnected from the torque converter to fully separate the engine.
Case 856 c stage iv motor grader service repair manualjfjukskemfmm
This service manual provides information on servicing various components of motor graders, including the engine, transmission, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, dozer blade and arm, tools, platform, cab, bodywork, and decals. It contains sections on safety procedures and introduces the components with references to more detailed sections for repair and maintenance.
Case 856 c awd stage iv motor grader service repair manualfujsjfejkskem
This service manual provides information on servicing various components of motor graders, including the engine, transmission, front and rear axle systems, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, dozer blade, tools, and other parts. It contains sections on maintenance, repair, and troubleshooting of the different parts.
Case 836 c stage iv motor grader service repair manualufjjjsefkskem
The document provides instructions to remove the engine from various motor grader models. It involves removing components like the hood, wheels, battery, radiator, and engine mounts. Hydraulic lines and hoses must be detached from the fuel pump, transmission, and tank. Lifting gear is used to secure and raise the engine-transmission assembly out of the grader frame.
Case 856 c stage iv motor grader service repair manualfujsjfejkskem
This service manual provides information on servicing various components of motor graders, including the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, dozer blade, tools, and other parts. It contains sections on maintenance, repair, and troubleshooting.
Case 836 c stage iv motor grader service repair manualfjkskekkemmmd
The document provides a service manual for motor graders. It includes sections on the engine, transmission, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The engine section provides specifications and instructions for removing the engine from the grader frame.
Case 856 c awd stage iv motor grader service repair manualfjkskekkemmmd
The document provides a service manual for motor graders. It includes sections on the engine, transmission, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The engine section provides specifications and instructions for removing the engine from the grader frame.
Komatsu pc200 lc 3 crawler excavator parts catalogue manual - sn 20001 and upfujsjefkkkemme
This document provides parts information for a PC200LC-3 excavator with serial numbers 20001 and up. It includes 380 line items grouped into 10 categories: Engine Related Parts and Electrical System, Travel and Final Drive, Undercarriage, Swing and Control System, Revolving Frame and Cab, Work Equipment Control System, Work Equipment, Optional Parts, Special Application Parts, and Mark Plate/Tool and Kit. Each line item lists the part name, number, and applicable serial number range.
Komatsu pc138 us 2 crawler excavator parts catalogue manual - sn 4501 and upfujsjefkkkemme
This document provides parts information for a PC138US-2 excavator with serial numbers 4501 and up for overseas versions. It includes a parts list and part numbers for the engine and its related parts, cooling system, and other systems. The parts are organized by category and subcategories with references to other documents providing more detailed part specifications and diagrams.
Komatsu pc138 us 2 crawler excavator parts catalogue manual - sn 1001 and upfujsjefkkkemme
This document provides parts information for a Komatsu PC138US-2 excavator with serial numbers 1001 and up. It includes sections covering the engine and related parts, cooling system, fuel tank, electrical system, hydraulics, frames, operator controls, guards, undercarriage, work equipment, markings and plates, accessories, special products, and service kits. The document lists part numbers, descriptions, quantities and applicable serial number ranges for each component.
Komatsu hm350 1 articulated dump truck parts catalogue manual - sn 1001 and upfujsjefkkkemme
This document provides parts information for an HM350-1 excavator with serial numbers 1001 and up. It includes a list of major systems and subsystems with 3-digit codes for easy part identification (e.g. B0150 refers to the air conditioning system). For each part, the document provides the part number, name, quantity, and applicable serial number range. The level of detail in the parts listings provides a complete resource for technicians to identify replacement components for this excavator model.
Komatsu hm300 3 articulated dump truck parts catalogue manual - sn 3001 and upfujsjefkkkemme
This document provides parts information for an HM300-3 excavator with serial numbers 3001 and up. It includes sections for the engine, cooling system, fuel system, electrical system, and other components. The cooling system section lists units for the radiator, aftercooler, coolant piping, brake oil cooler, and brake oil cooler piping. Parts are identified by index number, part number, description, and quantity. Diagrams and part numbers are provided for individual components.
Case cx490 c crawler excavators std version (tier 3) turkish market service...fujsjefkkkemme
This service manual section provides specifications for the Isuzu 6UZ1 diesel engine, including its cooling system, lubrication system, and electrical system. The engine is an inline 6-cylinder overhead cam design with a displacement of 9.839 liters. Maximum output is 270 kW at 2000 RPM with maximum torque of 1435 Nm at 1500 RPM. Coolant capacity is 22.5 liters and oil capacity ranges from 30-41 liters. The generator is a 24V/50A unit and the starter is a 24V/5.5kW unit designed to crank the engine at over 3100 RPM.
Case cx250 d long reach crawler excavator service repair manualfujsjefkkkemme
This document is the service manual for CX250D Crawler excavators. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab, bodywork and decals. The introduction emphasizes that all repair and maintenance work must only be done by qualified dealership personnel using the proper tools and procedures. Liability is disclaimed for damages caused by unapproved parts or improper servicing.
Case cx160 d lc version tier 4b (final) crawler excavator service repair manualfujsjefkkkemme
This service manual section provides specifications and descriptions for the engine on a Case CX160D excavator. It details the engine components and systems, including the electronic control system, cylinder block, piston, cylinder head, crankshaft, EGR system, fuel system, cooling system, electrical system, and preheat system. Identification information and maintenance instructions are also provided.
Case cx160 b crawler excavator service repair manualfujsjefkkkemme
This document provides a service manual table of contents for a crawler excavator. It lists 9 sections covering general information, the engine, fuel system, electrical system, undercarriage, drive train, undercarriage hydraulics, upperstructure hydraulics, upperstructure, and includes large size hydraulic and electrical schematics. Safety topics and standard torque specifications are also included in section 1. The document provides part numbers and references for removal, installation, disassembly and assembly procedures for various components of the excavator.
Case cx130 d standard with blade version tier 4b (final) crawler excavator se...fujsjefkkkemme
This document is a service manual that contains information for servicing and repairing CX130D crawler excavators. It includes sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, dozer blades, and the platform, cab, bodywork and decals. The introduction emphasizes that all repair and maintenance work must only be done by qualified dealership personnel using the proper instructions and tools, and unauthorized repairs will void any warranty.
Case cx130 b forestry machine crawler excavator service repair manualfujsjefkkkemme
The document provides instructions for removing the engine from an excavator by removing components connected to the engine like hoses, wires, and shields. Specific components that must be removed include the radiator hoses, fuel lines, battery cables, and other connecting parts. Safety precautions are noted such as draining fluids before removing components and capping open ports to prevent contamination.
Case cx80 tier 3 crawler excavator service repair manualfujsjefkkkemme
This document is the service manual for the Crawler Excavator CX75SR/CX80 Tier 3. It contains information on safety, general specifications, removal and installation instructions for components, and disassembly/assembly instructions. The manual is divided into sections covering the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and more. Schematics and specifications are referenced but not included.
Case cx75 sr tier 3 crawler excavator service repair manualfujsjefkkkemme
This document is the service manual for the Crawler Excavator CX75SR/CX80 Tier 3. It contains information on safety, general specifications, removal and installation instructions for components, and disassembly/assembly instructions. The manual is divided into sections covering the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and more. Schematics and specifications are provided for repairs and maintenance. Safety warnings are included throughout to prevent injury during service.
This document contains instructions for removing and installing an engine from a Case 9010 excavator. It describes disconnecting hoses, wires, and other components to separate the engine from the machine. It also provides details on installing the engine, including bleeding air from the cooling system. The torque specifications for reinstalling components like engine mounts and hydraulic pump mounting bolts are referenced.
Case 2050 m tier 4a (interim) crawler dozer service repair manual (pin nedc20...fujsjefkkkemme
This document is the service manual for the 2050M Tier 4A crawler dozer. It provides part numbers and replacement information for engine systems, hydraulic systems, tracks, frames, electrical systems, and other components. The manual instructs technicians to only perform repairs as specified and using the proper tools and safety precautions.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
3. Link Product / Engine
Product Market Product Engine
836C Europe F4HFE613Y*B003
836C AWD Europe F4HFE613Y*B003
856C Europe F4HFE613Y*B003
856C AWD Europe F4HFE613Y*B003
47829048 22/01/2015
4. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.2
[10.501] Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust
treatment .................................................................................... 10.3
[10.400] Engine cooling system ............................................................. 10.4
[10.304] Engine lubrication system.......................................................... 10.5
Transmission.............................................................................. 21
[21.113] Powershift transmission ............................................................ 21.1
[21.135] Powershift transmission external controls.......................................... 21.2
[21.105] Powershift transmission lubrication system ........................................ 21.3
[21.155] Powershift transmission internal components...................................... 21.4
[21.700] Torque converter ................................................................... 21.5
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.2
Rear axle system........................................................................ 27
[27.106] Rear bevel gear set and differential................................................ 27.1
[27.120] Planetary and final drives .......................................................... 27.2
[27.600] Tandem axle........................................................................ 27.3
[27.650] Chain drive system................................................................. 27.4
Hydrostatic drive......................................................................... 29
[29.204] Reservoir, cooler, and lines ........................................................ 29.1
[29.218] Pump and motor components...................................................... 29.2
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
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5. [33.110] Parking brake or parking lock ...................................................... 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.102] Pump control valves................................................................ 35.4
[35.105] Charge pump....................................................................... 35.5
[35.204] Remote control valves ............................................................. 35.6
[35.354] Hydraulic central joint .............................................................. 35.7
[35.739] Swing arm hydraulic system ....................................................... 35.8
[35.741] Dozer blade cylinders .............................................................. 35.9
[35.742] Ripper hydraulic system.......................................................... 35.10
[35.310] Distributor and lines .............................................................. 35.11
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
Steering..................................................................................... 41
[41.200] Hydraulic control components...................................................... 41.1
[41.206] Pump ............................................................................... 41.2
[41.216] Cylinders ........................................................................... 41.3
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
[44.520] Rear wheels........................................................................ 44.2
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
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8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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9. INTRODUCTION
Safety rules
800C
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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4
10. INTRODUCTION
Personal safety
Carefully read this Manual before proceeding with main-
tenance, repairs, refuelling or other machine operations.
Repairs have to be carried out only by authorized and in-
structed staff; specific precautions have to be taken when
grinding, welding or when using mallets or heavy ham-
mers.
Not authorized persons are not allowed to repair or carry
out maintenance on this machine. Do not carry out any
work on the equipment without prior authorization.
Ask your employer about the safety instructions in force
and safety equipment.
Nobody should be allowed in the cab during machine
maintenance unless he is a qualified operator helping
with the maintenance work.
If it is necessary to move the equipment to carry out re-
pairs or maintenance, do not lift or lower the equipment
from any other position than the operator’s seat.
TULI12WEX2004AA 1
Never carry out any operation on the machine when the
engine is running, except when specifically indicated.
Stop the engine and ensure that all pressure is relieved
from hydraulic circuits before removing caps, covers,
valves, etc.
All repair and maintenance operations should be carried
out with the greatest care and attention.
Service stairs and platforms used in a workshop or in the
field should be built in compliance with the safety rules in
force.
Any functional disorders, especially those affecting the
safety of the machine, should therefore be rectified im-
mediately.
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure
machine with wheel chocks.
Failure to comply will result in death or serious
injury.
D0013A
Before performing any work on the machine, attach a
maintenance in progress tag. This tag can be applied on
the dashboard, on the cab door, or at any other well visi-
ble place.
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11. INTRODUCTION
Product identification
Record the machine and part identification numbers. When ordering parts, obtaining information or assistance, always
supply your dealer with the type and serial number of your machine or accessories. Keep a record of these numbers
and your Manufacturer’s Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local
law enforcement agency.
SS14C118 1
Pos. Designation Pos. Designation
1 Model plate of the machine 3 Model plate of the cab
2 Model plate of the engine
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46
13. Engine - Engine and crankcase
Engine - Remove
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Rear wheels - Remove (44.520).
Hood - Remove (90.100).
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)
Battery - Remove (55.302).
Radiator - Remove (10.400).
Engine support and mounts - Remove (10.001).
Engine hood panel rear support - Remove (90.100).
NOTE: If the optional air conditioning system is installed, drain off the refrigerant if a filling/draining system is available.
If this is not available, the air conditioning compressor should be detached from the engine, the condenser from the
combination cooler and the filter-drier from the bracket without cutting off the refrigerant lines.
NOTE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Remove the screws (2).
2. Remove the two rear wheel cover (1) from the rear axle.
SS14J050 1
3. Remove the screws (2).
4. Remove the four wheel cover brackets (1) from the rear
axle.
SS14K001 2
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14. Engine - Engine and crankcase
5. Detach the ground cables for the engine, cab and bat-
tery from the grounding point on the right inside the
frame.
INA 3
6. Remove the hoses from the Organic Acid Technology
(OAT) coolant tank (1).
7. Remove the Organic Acid Technology (OAT) coolant
tank (1).
SS14K002 4
8. Remove the attachments.
SS14K037 5
9. Remove the hoses (3) from the fuel pump (1).
10. Remove the screws (2).
11. Remove the fuel pump (1).
SS14K006 6
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15. Engine - Engine and crankcase
12. Remove the hoses.
SS14K007 7
13. Remove the hose (3).
14. Loosen the clamp (4).
15. Loosen the clamps (2) from the air intake system (1).
16. Remove the air intake system (1).
SS14K008 8
17. Remove the hoses.
SS14K009 9
18. Detach all hydraulic lines from the hydraulic fluid tank.
19. Screw in two M12 eye bolts (1) into the hydraulic fluid
tank and secure with lifting gear.
20. Remove the three mounting bolts (2).
21. Remove the mounting bolt (3) from the underside.
SS14K010 10
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16. Engine - Engine and crankcase
22. Detach all hydraulic lines from the pump unit (1).
23. Remove the screws (2).
24. Remove the pump unit (1) from the transmission.
SS14K011 11
25. Unscrew the 4 cap bolts (2).
26. Remove the power transmission shaft (1) at the trans-
mission side.
SS14K012 12
27. Remove the hydraulic components and hoses.
SS14K013 13
28. Secure the engine-transmission pump unit with lifting
gear.
29. Loosen the assembly mounting bolts (1).
30. Carefully raise the engine out of the grader frame.
SS14K014 14
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17. Engine - Engine and crankcase
31. Set the engine-transmission-pump unit down on a
suitable assembly stand, and secure them.
INA 15
32. Secure the transmission using lifting gear.
33. Remove the cover from the flywheel housing to gain
access to the four bolts (1) that connect the flywheel
to the torque converter.
34. After loosening the first bolt (1), turn the engine by
hand until the second bolt is located at the hole and
can be loosened.
35. Remove the other two bolts in the same way.
SS14K015 16
Next operation:
Powershift transmission - Remove (21.113).
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18. Engine - Engine and crankcase
Engine - Install
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Powershift transmission - Install (21.113).
1. Insert the first of the four bolts (10) into the hole in the
flywheel housing and tighten temporarily.
2. Turn the engine by hand and, in the same way, insert
and temporarily tighten the other three bolts.
SS14K015 1
3. Progressing crosswise, tighten the transmission outer
mounting bolts on the engine.
Tighten the bolts with 44 N·m (32.5 lb ft).
4. Tighten the four inner mounting bolts that fasten the
flywheel to the torque converter.
Tighten the bolts with 44 N·m (32.5 lb ft).
SS12D566 2
5. Check the engine mounts and replace if necessary.
6. Set the engine-transmission unit in the frame, by using
the lifting equipment. When doing so, check that it is
not catching on any hydraulic hoses or electrical lines.
7. Screw in the assembly mounting bolts (1) and tighten
them.
SS14K014 3
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20. Engine - Engine and crankcase
8. Fix the power transmission shaft (1) to the transmission
with the four cap bolts (2).
SS14K012 4
9. Install the pump unit (1) to the transmission.
10. Fix the pump unit (1) with the screws (2).
11. Attach all hydraulic lines on the pump unit (1).
SS14K011 5
12. With the lifting equipment, lift the hydraulic fluid tank
onto the frame and align at the holes.
13. Fix the hydraulic fluid tank to the frame with screws
(2) and (3).
14. Unscrew the two M12 eye bolts (1) and remove them.
15. Connect the appropriate hydraulic lines to the hy-
draulic fluid tank.
SS14K010 6
16. Install the air intake system (1).
17. Lift the Selective Catalytic Reduction muffler (SCR) (1)
into the machine.
18. Fix the clamps (2).
19. Fix the clamp (4).
20. Attach the hose (3).
SS14K008 7
21. Install the DEF/AdBlue tank, refer to Diesel Exhaust
Fluid (DEF)/AdBlue® tank - Install (10.500).
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21. Engine - Engine and crankcase
22. Install the fuel pump (1) with the screws (2).
23. Attach the hoses (3) on the fuel pump (1).
SS14K006 8
24. Install the following attachments.
SS14K037 9
25. Install the Organic Acid Technology (OAT) coolant
tank (1).
26. Attach the hoses to the Organic Acid Technology
(OAT) coolant tank (1).
SS14K017 10
27. Connect the ground cables for the engine, cab, and
battery to the grounding point on the right inside the
frame.
INA 11
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22. Engine - Engine and crankcase
28. Install the four wheel cover brackets (1) on the rear
axle with the screws (2).
SS14K001 12
29. Install the two rear wheel cover (1) on the rear axle
with the screws (2).
SS14J050 13
Next operation:
Engine hood panel rear support - Install (90.100).
Selective Catalytic Reduction (SCR) muffler and catalyst - Install (10.500)
Engine support and mounts - Install (10.001).
Radiator - Install (10.400).
Battery - Install (55.302).
Hood - Install (90.100).
Rear wheels - Install (44.520).
Engine - Complete (10.001).
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23. Engine - Engine and crankcase
Engine - Complete
1. Fill with hydraulic fluid and engine coolant.
2. If draining/filling equipment is available, fill the air con-
ditioning system with refrigerant.
3. Start the engine and carry out a function test.
4. Check all connections for leaks.
5. If necessary, top up the hydraulic fluid and engine
coolant.
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24. Engine - Engine and crankcase
Engine support and mounts - Remove
Removing support bracket together with exhaust muffler and handrail
1. Remove the hoses from the fuel pre-filter (1).
2. Remove the fuel pre-filter (1).
SS14K003 1
3. Loosen the clamp (3) from the dryer (1) of the air con-
ditioning.
4. Loosen the hoses at the screw fitting (2).
5. Remove the dryer (1).
SS14K004 2
6. Secure the bracket (1) using lifting gear.
7. Loosen the mounting bolts from the right side.
8. Loosen the mounting bolts from the left side.
9. Raise the bracket (1), taking care to detach the flexible
exhaust line from the exhaust pipe to the turbocharger.
SS14K022 3
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25. Engine - Engine and crankcase
Engine support and mounts - Install
1. Install the bracket (1) using lifting gear.
2. Fix the mounting bolts from the right side.
3. Fix the mounting bolts from the left side.
4. Attach the flexible exhaust line from the exhaust pipe
to the turbocharger.
SS14K022 1
5. Install the dryer (1) and fix it with the clamp (3).
6. Fix the hoses at the screw fitting (2).
SS14K004 2
7. Install the fuel pre-filter (1).
8. Attach the hoses to the fuel pre filter (1).
SS14K003 3
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