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© Mike Rother / Improvement Kata Handbook
1. Draw a straight-line sketch of the workstations in the process.
2. Make each box the same size
3. Do not draw to scale or worry about the actual shape, i.e.. layout,
of the line
4. Shows the work flow
5. Each box simply = a workstation, table, fixture or machine
BLOCK DIAGRAM
© Mike Rother / Improvement Kata Handbook
1

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Block Diagrams

  • 1. © Mike Rother / Improvement Kata Handbook 1. Draw a straight-line sketch of the workstations in the process. 2. Make each box the same size 3. Do not draw to scale or worry about the actual shape, i.e.. layout, of the line 4. Shows the work flow 5. Each box simply = a workstation, table, fixture or machine BLOCK DIAGRAM © Mike Rother / Improvement Kata Handbook 1

Editor's Notes

  1. Nomenclature ( A for automation, wip symbol, inventory symbol), variable work notes like getting a new container or pallet only happens every 20 parts. Box = workstation, Operator, Tilde is operator workload varies. Triangle is work in process (WIP)