Welcome  to the  Corporate Presentation  of Best & Crompton Apparels Limited
Our Vision Being globally competitive manufacturer  of  technology  and  fashion driven apparel products Our Business Drivers Trustworthiness Integrity Fairness Caring Transparency
Our Background Best & Crompton Apparels (BCAL) is a subsidiary of Best & Crompton Textiles & Apparels Ltd. (BCTAL) Busana Apparels Group (BAG), Indonesia are partners in this venture (BCAL).  Busana are the largest apparel exporters from Indonesia. Best & Crompton Engineering Ltd. (BCEL) BCTAL TEXMACO BAG Technical Support BCAL Partners
Our Partner BUSANA APPARELS Indonesia’s largest apparel exporter with exports over USD 225 million. Diversified product ranging casual shirts, pants, shorts, jeans wear, knit wear for both men and women. 17 state-of-the-art Garment factories - 7,000 machines – capacity of 28 million pieces per annum.  Key customers include:
Our Partner TEXMACO / POLYSINDO FIBRE  Gross capacity of 1 million tonnes of Purified Terephthalic Acid (“PTA”) – the principal component in the manufacture of polyester fibres.  Vertically integrated polyester manufacturing  facility (PTA to Garments) makes TEXMACO one  of the largest in the world.
Our Partner TEXMACO / POLYSINDO Product mix – Yarns are available in semi-dull, full dull, optical white, cationic dyeable, low pill/anti-pill, super bright, flame retardant, high shrinkage co-polymer, anti-bacterial and moisture wicking yarns (cool dry). Product range – Partially oriented yarn (POY), Full oriented yarn (FOY), Draw textured yarn (DTY), Differential shrinkage yarn (DSY), Spin-draw yarn (SDY). Specialized micro filament yarns up to 0.5 dpf, excellent softness, suede touch, comfortable wearability. FILAMENT YARNS
Our Partner TEXMACO / POLYSINDO Leaders in polyester woven fabrics, polyester fleece, PU coated and laminated fabrics with technology from M/s. Helox AS of Norway. Warp and weft knitted specialized polyester fabrics. Amongst the top two manufacturers of “PERFORMANCE FABRICS”. Product range has technically engineered features like ‘warm-to-weight-ratios’, air flow control factors, moisture management of wicking, stretch properties. FABRICS – WOVENS AND KNITS
Our Market Offerings TARGET SEGMENT  MEN’s  WOMEN’s Active Wear  Polo Shirts, Tees  Polo Shirts, Tees Sports Wear  Track Suits, Golf Wear  Knit Tops Performance Wear  Fleece Jackets, Sweat Shirts  Fleece Jackets Fashion Wear  Shorts  Tank Tops Leisure Wear  Shorts TARGET MARKET -  USA -  European Union  -  ASEAN MARKET SEGMENTS
Our Market Offerings Functional clothing with special characteristics for:  Tie-ups with major Sports / Active and Performance wear brands for B2B relationships. MARKET SEGMENTS - Jogging - Cycling - Mountaineering  - Trekking - Winter sports - Water sports - Motor sports - Expeditions etc.
Our Market Offerings-  Fibres specific product, we offer FIBRE Natural Cellulosic Manmade Cotton Linen Viscose Modal Polyester Nylon
Our Market Offerings-  Fabric Knit Jersey Pique Interlock & Rib Solid Y/D Solid Y/D Solid Pointelle  &  Variegated
Our Market Offerings-  Fabric Structures we offer Jacquard Engineered Jacquard Engineered Pointelle Feeder Stripe 4 Track Design Birdseye Special Jacquard Rachel Engineered Nail Head Engineer Stripe Welted Full Jacquard Bi-Ply Mesh Honey Comb Auto Stripe Tipping Mini Jacquard Variegated Bi-Ply Double Tuck Feeder Stripe Full Fashion Float Jacquard Drop Needle Drop Needle Single Tuck Self Textured No Roll Double Knits Stretch Stretch Stretch Stretch Solid Single Knits Solid Solid Solid Solid   Collar Jacquard Rib Interlocks Pique Jersey Knitted Fabric & Product Types
Our Market Offerings-  Engineered Apparel Engineered apparel  Polyester  Poly-lycra Nylon  Nylon lycra  Product with Moisture management Properties Product with Wicking Properties SEAMLESS’ performance product Product with various technical fibre blends  Product with various technical yarn blends
Our Market Offerings-  Cotton & Cotton Blends Cotton & Blends  100% Cotton 100% Linen 100% Viscose Cotton Spandex Viscose Spandex Cotton Modal & Other blends Fabric  Jersey ( Solid, Auto, Feeder, Engineered) Pique ( Solid, Auto, Feeder, Engineered) Interlock Rib
BCAL Product Development Dedicated Sampling Unit of 15,000 sq.ft. along with Design Studio in Chennai with following facilities: Forecast international trends and customize range planning. Design and Sampling teams coordinated by  Expats having international experience. Phase I: SAMPLING UNIT and DESIGN STUDIO
BCAL Product Development Warp and weft knitted specialized polyester fabrics. Product range has technically engineered features like ‘warm-to-weight’ ratios, air flow control factors, moisture management of wicking, stretch properties. 50 Sewing machines that include Ultrasonic Sewing for cut and sew apparel. 6 head Embroidery machine. ‘ Heat Transfer’ printing machines. Phase I: SAMPLING UNIT and DESIGN STUDIO
BCAL Manufacturing START UP:  Cut & Sew – April ’08 CAPACITY:  20 million garments (on 2 shift basis)  INFRASTRUCTURE:  Project spread over 25 acres land 1,00,000 sq.ft. built-up area Situated on the main road next to railway station Assured supply of trained local labour Hostel facility for better employee retention PRODUCT RANGE:  Sports and Active wear – ‘Polo’ shirts,  Tee shirts, Shorts, Track suits.  Performance Jackets.  FABRICS:  Specialty fabrics in circular and warp knit  Micro polyester fleece Phase I: MANUFACTURING UNIT, Arakonnam
BCAL Manufacturing Phase I: MANUFACTURING UNIT, Arakonnam Computer Aided Manufacturing ‘CAM’  - Computer aided design (CAD), Computer aided spreading (CAS),  Automatic cutting (CAM) - Computer controlled sewing machines - Unit production system (UPS) - Automatic workstations Equipment includes the following: Printing  - 6 colour specialized printing machines - ‘Heat Transfer’ printing with sublimation inks Embroidery - 3 Embroidery machines (9 colours) each of 20 heads Air-conditioning/Cooling - Better working environment for the sewing and embroidery  sections
BCAL Manufacturing 300 acres land acquired for ‘SEZ’ project – in principle approval obtained. Casual bottoms –  12.0 million pcs. Casual shirts –  12.0 million pcs. Printing, dyeing and embroidery  facility for feeding above units. Track Suits -  6.0 million pcs. Casual Polo shirts –  12.0 million pcs. Performance and winter wear (Fleece Jackets) –  6.0 million pcs. Phase II: ‘SEZ’ HOSUR PROJECT – Textiles & Apparels
BCAL Manufacturing KNITTED FABRICS: Circular & warp knitting and  – 10 Tons / day dyeing / finishing WOVEN FABRICS: Air jet weaving with continuous  –  36 million mts. p.a. dyeing / finishing Phase II: ‘SEZ’ HOSUR PROJECT – Textiles
Our Major Customer’s Decathlon Puma Adidas Reebok Next Fila Carrefour Conbipel Levi’s Docker’s
Our Major Domestic Customer’s Puma Adidas Reebok Levi’s Docker’s Decathlon Conbipel Next
Thank You

BCAL Corporate Presentation

  • 1.
    Welcome tothe Corporate Presentation of Best & Crompton Apparels Limited
  • 2.
    Our Vision Beingglobally competitive manufacturer of technology and fashion driven apparel products Our Business Drivers Trustworthiness Integrity Fairness Caring Transparency
  • 3.
    Our Background Best& Crompton Apparels (BCAL) is a subsidiary of Best & Crompton Textiles & Apparels Ltd. (BCTAL) Busana Apparels Group (BAG), Indonesia are partners in this venture (BCAL). Busana are the largest apparel exporters from Indonesia. Best & Crompton Engineering Ltd. (BCEL) BCTAL TEXMACO BAG Technical Support BCAL Partners
  • 4.
    Our Partner BUSANAAPPARELS Indonesia’s largest apparel exporter with exports over USD 225 million. Diversified product ranging casual shirts, pants, shorts, jeans wear, knit wear for both men and women. 17 state-of-the-art Garment factories - 7,000 machines – capacity of 28 million pieces per annum. Key customers include:
  • 5.
    Our Partner TEXMACO/ POLYSINDO FIBRE Gross capacity of 1 million tonnes of Purified Terephthalic Acid (“PTA”) – the principal component in the manufacture of polyester fibres. Vertically integrated polyester manufacturing facility (PTA to Garments) makes TEXMACO one of the largest in the world.
  • 6.
    Our Partner TEXMACO/ POLYSINDO Product mix – Yarns are available in semi-dull, full dull, optical white, cationic dyeable, low pill/anti-pill, super bright, flame retardant, high shrinkage co-polymer, anti-bacterial and moisture wicking yarns (cool dry). Product range – Partially oriented yarn (POY), Full oriented yarn (FOY), Draw textured yarn (DTY), Differential shrinkage yarn (DSY), Spin-draw yarn (SDY). Specialized micro filament yarns up to 0.5 dpf, excellent softness, suede touch, comfortable wearability. FILAMENT YARNS
  • 7.
    Our Partner TEXMACO/ POLYSINDO Leaders in polyester woven fabrics, polyester fleece, PU coated and laminated fabrics with technology from M/s. Helox AS of Norway. Warp and weft knitted specialized polyester fabrics. Amongst the top two manufacturers of “PERFORMANCE FABRICS”. Product range has technically engineered features like ‘warm-to-weight-ratios’, air flow control factors, moisture management of wicking, stretch properties. FABRICS – WOVENS AND KNITS
  • 8.
    Our Market OfferingsTARGET SEGMENT MEN’s WOMEN’s Active Wear Polo Shirts, Tees Polo Shirts, Tees Sports Wear Track Suits, Golf Wear Knit Tops Performance Wear Fleece Jackets, Sweat Shirts Fleece Jackets Fashion Wear Shorts Tank Tops Leisure Wear Shorts TARGET MARKET - USA - European Union - ASEAN MARKET SEGMENTS
  • 9.
    Our Market OfferingsFunctional clothing with special characteristics for: Tie-ups with major Sports / Active and Performance wear brands for B2B relationships. MARKET SEGMENTS - Jogging - Cycling - Mountaineering - Trekking - Winter sports - Water sports - Motor sports - Expeditions etc.
  • 10.
    Our Market Offerings- Fibres specific product, we offer FIBRE Natural Cellulosic Manmade Cotton Linen Viscose Modal Polyester Nylon
  • 11.
    Our Market Offerings- Fabric Knit Jersey Pique Interlock & Rib Solid Y/D Solid Y/D Solid Pointelle & Variegated
  • 12.
    Our Market Offerings- Fabric Structures we offer Jacquard Engineered Jacquard Engineered Pointelle Feeder Stripe 4 Track Design Birdseye Special Jacquard Rachel Engineered Nail Head Engineer Stripe Welted Full Jacquard Bi-Ply Mesh Honey Comb Auto Stripe Tipping Mini Jacquard Variegated Bi-Ply Double Tuck Feeder Stripe Full Fashion Float Jacquard Drop Needle Drop Needle Single Tuck Self Textured No Roll Double Knits Stretch Stretch Stretch Stretch Solid Single Knits Solid Solid Solid Solid   Collar Jacquard Rib Interlocks Pique Jersey Knitted Fabric & Product Types
  • 13.
    Our Market Offerings- Engineered Apparel Engineered apparel Polyester Poly-lycra Nylon Nylon lycra Product with Moisture management Properties Product with Wicking Properties SEAMLESS’ performance product Product with various technical fibre blends Product with various technical yarn blends
  • 14.
    Our Market Offerings- Cotton & Cotton Blends Cotton & Blends 100% Cotton 100% Linen 100% Viscose Cotton Spandex Viscose Spandex Cotton Modal & Other blends Fabric Jersey ( Solid, Auto, Feeder, Engineered) Pique ( Solid, Auto, Feeder, Engineered) Interlock Rib
  • 15.
    BCAL Product DevelopmentDedicated Sampling Unit of 15,000 sq.ft. along with Design Studio in Chennai with following facilities: Forecast international trends and customize range planning. Design and Sampling teams coordinated by Expats having international experience. Phase I: SAMPLING UNIT and DESIGN STUDIO
  • 16.
    BCAL Product DevelopmentWarp and weft knitted specialized polyester fabrics. Product range has technically engineered features like ‘warm-to-weight’ ratios, air flow control factors, moisture management of wicking, stretch properties. 50 Sewing machines that include Ultrasonic Sewing for cut and sew apparel. 6 head Embroidery machine. ‘ Heat Transfer’ printing machines. Phase I: SAMPLING UNIT and DESIGN STUDIO
  • 17.
    BCAL Manufacturing STARTUP: Cut & Sew – April ’08 CAPACITY: 20 million garments (on 2 shift basis) INFRASTRUCTURE: Project spread over 25 acres land 1,00,000 sq.ft. built-up area Situated on the main road next to railway station Assured supply of trained local labour Hostel facility for better employee retention PRODUCT RANGE: Sports and Active wear – ‘Polo’ shirts, Tee shirts, Shorts, Track suits. Performance Jackets. FABRICS: Specialty fabrics in circular and warp knit Micro polyester fleece Phase I: MANUFACTURING UNIT, Arakonnam
  • 18.
    BCAL Manufacturing PhaseI: MANUFACTURING UNIT, Arakonnam Computer Aided Manufacturing ‘CAM’ - Computer aided design (CAD), Computer aided spreading (CAS), Automatic cutting (CAM) - Computer controlled sewing machines - Unit production system (UPS) - Automatic workstations Equipment includes the following: Printing - 6 colour specialized printing machines - ‘Heat Transfer’ printing with sublimation inks Embroidery - 3 Embroidery machines (9 colours) each of 20 heads Air-conditioning/Cooling - Better working environment for the sewing and embroidery sections
  • 19.
    BCAL Manufacturing 300acres land acquired for ‘SEZ’ project – in principle approval obtained. Casual bottoms – 12.0 million pcs. Casual shirts – 12.0 million pcs. Printing, dyeing and embroidery facility for feeding above units. Track Suits - 6.0 million pcs. Casual Polo shirts – 12.0 million pcs. Performance and winter wear (Fleece Jackets) – 6.0 million pcs. Phase II: ‘SEZ’ HOSUR PROJECT – Textiles & Apparels
  • 20.
    BCAL Manufacturing KNITTEDFABRICS: Circular & warp knitting and – 10 Tons / day dyeing / finishing WOVEN FABRICS: Air jet weaving with continuous – 36 million mts. p.a. dyeing / finishing Phase II: ‘SEZ’ HOSUR PROJECT – Textiles
  • 21.
    Our Major Customer’sDecathlon Puma Adidas Reebok Next Fila Carrefour Conbipel Levi’s Docker’s
  • 22.
    Our Major DomesticCustomer’s Puma Adidas Reebok Levi’s Docker’s Decathlon Conbipel Next
  • 23.