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Automatic ream handling-3rd review 03-04-18
- 1. AUTOMATIC REAM HANDLING SYSTEM(AUTOMATIC STORAGE & RETRIEVAL SYSTEM) BY USING PLC V.S.B ENGINEERING COLLEGE,KARUR DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING THIRD REVIEW (03.04.2018) INTERNAL GUIDE EXTERNAL GUIDE Mrs.Dr.K.UMAMAHESWARI Mr.A.MAHESH BE(EEE) ASSOCIATE PROFESSOR,EEE ASSISTANT MANAGER V.S.B ENGINEERING COLLEGE,KARUR TNPL,KARUR PROJECT MEMBERS S.MALATHI(922514105025) M.TARUNI(922514105049) R.YUVAPRIYA(922514105054) M. CHAARUMATHI(922514105701)
- 2. CONTENTS • Industrial project-TNPL •Abstract • Need of the project • Literature survey • Existing system • Proposed system • Block diagram and layout • Components used • Programming methods of PLC • Simulation • Software requirement • Work plan • References
- 3. INDUSTRIAL PROJECT •TNPL, whichits operated in the year 1984, has completed 33 years of operation. •TNPL installed a new state of the art paper machine . •The annual production capacity of the machine is 155,000 MT. •It has the advantage of low specific energy consumption . •Tamil Nadu newsprint and paper limited (TNPL) produces sheet bundle which is called ream can be stored in AS/RS (Automatic storage and retrieval system) of 7000 tons capacity.
- 4. ABSTRACT • An AutomatedStorage and Retrieval System (ASRS) automatically stores and retrieves raw materials as well as finished goods. • The PLC controls and coordinates the movement and performance of ASRS. • The ultimate aim of the project is to minimize the human effort by implementing automation system. • Using the PLC, this process can be controlled automatically as well. • By adding intermediate path between packing and storage section,it will reduce the paper damage and give full efficient work
- 5. NEED OF THEPROJECT ● To eliminate the manual power for ream handling. ● To increase the production according to the increasing demand. ● To pick and place the ream from various places to storage area is automatically done by three arm axis which is controlled by PLC. ● To minimize the damage of equipment due to manpower.
- 6. LITERATURE SURVEY AUTHOR TITLEJOURNAL REMARKS RAVINA SHARMA SAPANA NAVTAKE PROF.H.P.CHAUDHARI AUTOMATIC MATERIAL STORAGE AND RETRIEVAL SYSTEM USING PLC AND SCADA IJCIR,2017 PROXIMITY SENSOR DETECTS AN NEARBY OBJECT WITHOUT ANY PHYSICAL CONTACT. ROLF DORNBERGER THOMAS HAME REMO RYTER MICHAEL STAUFFER OPTIMIZATION OF THE PICKING SEQUENCE OF AN AUTOMATED STORAGE AND RETRIEVAL SYSTEM(ASRS) IEEE,2014 FIFO(FIRST IN FIRST OUT) CONCEPT IS USED FOR PICKING THE REAM.
- 7. EXISTING SYSTEM • Theream are handled by human effort. • Time consumption is more. • Production is less. • Accuracy of detection is less. • Operation speed is slow. • Palletizing is done manually.
- 8. PROPOSED SYSTEM • Simulationis done by using WPLSOFT 2.41 • The system eliminates manual handling and it is controlled by PLC with automation and manual control. • If one PLC fails, the another PLC connected in the same network will retake the process without causing any interruption or malfunction. OVERCOMES • Reduces the human effort. • Production time can be improved. • Improves the accuracy of the system.
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- 11. COMPONENTS USED • PLC(ProgrammableLogic Controller) • Conveyors • Hydraulic pusher • Proximity sensor • Stack crane • Storage and Retrieval
- 12. PLC •Programmable Logic Controller •It isa digital computer used for automation control in industries.
- 13. CONVEYORS •It is usedto move the materials or to locate in some places. •Here we use Roller conveyors. •Gear motors with contactor control for one direction of conveyor movement. •Conveyor movement speed:0.30 m. • Roller conveyors
- 14. HYDRAULIC PUSHER • Itis used to push the materials. • After it get signal from the proximity sensor, it pushes the bundle to the conveyor.
- 15. PROXIMITY SENSOR •It isused to sense the nearby objects without any physical contact. •It has high reliability and long functional life because of the lack of physical contact.
- 16. STACK CRANE ● Itis used to store and retrieve the materials from the location. ● It is a tri functional axis that moves in X Y and Z axis to move the material from the input conveyor to the desired location. ● Stack crane speed:1500 rpm.
- 17. DELTA PLC ● Deltaplc is used for simulation in our project. ● It offers high speed,stable and highly reliable applications. ● It gives fast logic operation.
- 18. DELTA WPLSOFT 2.41 ●This software is used to design the Ladder logic for PLC. ● Ladder logic program is loaded into the PLC using RS-232 cable. ● This software is a program editor of delta DVP series PLC for windows computers.
- 19. PROGRAMMING METHODS OFPLC ● Ladder logic ● Functional block diagrams. ● Structure text. ● Instruction list. ● Sequential functional chart.
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- 24. SOFTWARE REQUIREMENT • Programminglanguage - Ladder logic program • Simulation - WPL SOFT 2.41
- 25. WORK PLAN WITHIN DATEWORK ASSIGN 09.01.2018 Literature survey 09.02.2018 Layout 07.03.2018 Simulation output 28.03.2018 Demonstration 11.04.2018 Correction
- 26. REFERENCES 1) F. T.Chan and H. Chan, “Improving the productivity of order picking of a manual-pick and multi-level rack distribution warehouse through the implementation of class-based storage,” Expert Systems with Applications, vol. 38, no. 3, pp. 2686–2700, Mar. 2011. 2) R. Dornberger, T. Hanne, and L. Frey, “The way to an open-source software for automated optimization and learningOpenOpal,” In 2010 IEEE Congress on Evolutionary Computation (CEC), (pp. 1-8). IEEE, 2010 3) B.Padmanabhan, "Advanced Technology of Automated Storage and Retrieval System Using PLC Integration", International Journal of Engineering Trends and Technology (IJETT) – Volume 9 Number 9 Mar 2014. 4) H . karnataka, "PLC controlled low cost automatic packing", International Journal of advanced mechanical engineering, vol . 4, no .7, PP.803-811,2014.