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ASYN Steel Engineering
www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 2
Introduction
ASYN Steel Engineering is a plant-building, equipment manufacturing and
engineering service provider in the field of iron and steel industry. ASYN believes in
perpetual improvement in services quality. ASYN supplies conceptual design as
well as basic and detail engineering in the field of Iron ore Concentrate Plant,
Pelletizing Plant, gas based direct reduction, EAF steel making and also cryogenic
air separation, water treatment and fume treatment plant as the utility plants.
ASYN formulates solutions and provides professional services for the process,
mechanical, piping, electrical, automation-control, and civil–structure disciplines. It
has the competence and know-how to help customers solve their technical
problems with cooperation during the various stages of a project with surveys,
verifications, feasibility studies, planning, engineering, procurement, supervision
on erection and commissioning, etc.
ASYN’s mission is to provide high quality technical services and equipment to
address customer’s issues related to the engineering and help to meet
commercial/production planning, and optimization objectives.
ASYN’s main commitment is to provide professional, competitive and qualified
services, being aware that a valid technical support contributes to customers’
success and enables it to reach high quality standards.
Vision:
To become leading engineering and plant building
company in The Middle East Region
ASYN Steel Engineering
www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 3
Scope of Services
Feasibility Studies & consultancy
Management Contract (MC)
Basic & Detail Engineering
Procurement & Supply
Fabrication & Manufacturing
Supervision on Erection & Comm.
Training & Technology Transfer
Revamp & Optimization
ASYN Steel Engineering
www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 4
Business Units
Iron Ore Concentration
Iron Ore Pelletizing
Direct Reduction
Steelmaking(EAF)
Casting & Rolling
Material Handling & Fume Treatment
Air Seperation
Water Treatment
SVC & Power Electrical System
ASYN Steel Engineering
Organizational Chart
ASE
Organization Chart
Managing Director
Mechanic and Process
Manager
Financial Manager Administration Manager
Marketing, Research & Development
Manager
Electrical and
Instrumentation
Manager
Project Manager 1
Human Resource
Administration
Support and Services
Marketing and Development
R&D
Project Manager
N
Contracts
Accounting
Project Manager 2
Projects Manager
QC/QA
Project Control
HSE
Feasibility Study Manager
Market Studies
Technical Studies
Economical Studies
Civil and Architecture
Manager
ASYN Steel Engineering
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References – Feasibility Study (Summary)
Farad Steel Plant
•Feasibility Study for Direct Reduction & EAF Steel Making Plant
Amir Sangan Concentrate Plant
•Feasibility Study for Concentratetion Plant
MISECO Market Study
•Market Study for various steel products
Pasargad Steel Complex
•Feasibility Study For Pelletizing and Direct Reduction Plant
Khazar Steel
•Feasibility Study for EAF Steel Making Plant
Kavir Steel Pipes
•Feasibility Study for Steel Pipes production
Bafgh Mineral Complex
•Feasibility Study for Pelletizing, DR, Steelmaking, and Rolling mill
Yazd Rolling Co.
•Feasibility Study for Concentration Plant
Eghlid Pars Steel Making Complex
•Feasibility Study for Pelletizing, DRI, Steel Making and Rolling Mill Plant
Saba noor Steel
•Financial Feasibility Study
Niloofar Fars (150000 ton)
•Project Management, Consulting and Feasibility Study
Parto Sana'at
•Project Management, Consulting and Feasibility Study
Khazar Steel
•Feasibility Study DR & Bloom Casting
ASYN Steel Engineering
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References - ENGINEERING Projects (Summary)
Pasargad Steel Material Handeling System
•Basic & Detail Engineering, Supervision on Erection
Pasargad Steel Making Plant
•Design, Study, Procurement Engineering, Supervision of Supply and
Supervision of Erection, Commissioning and Start up
Saba Steel Complex DR Plant
•Coordination, Piping and Support Design
Miyaneh Air Separation Plant
•Engineering & Management
Sabzevar Steel DR Plant
•Coordination, Piping and Support Design
Shadegan, Neyriz & Baft Steel DR Plant
•Coordination, Piping and Support Design
Mobarakeh & Saba Steel Oxygen Plant
•ASP Utility, Basic and Detail Design
Chaharmahal Steel DR Plant
•Coordination, Piping and Support Design
South Kaveh Steel DR Plant
•Coordination, Piping and Support Design
Hormozgan Steel DR Plant
•Coordination, Piping and Support Design
Gole-Gohar Pelletizing Plant
•Piping and Support Design
Zamzam (II) Direct Reduction Plant
•Coordination, Piping and Support Design
Mobarakeh Steel Complex Kharrazi DR Plant
ASYN Steel Engineering
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Parto Sana'at
•Consulting, Basic & Detail Design, Purchase Engineering
MEMSECO
•DRI Transport and Storage Consultation
MEMSECO
•Prepration and editing the MEMSECO magazine
ASYN Steel Engineering
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References - ENGINEERING Projects (Summary)
Chadormalou Concentrate Plant Line #5
•Basic & Detail piping engineering of plant
SABA Steel Complex DR plant, Recuperator Design
•Thermal, Mechanical and structural design of saba DR plant
Recuperator
Natanz Steel Making Plant
•Layout Design and Equipment Revamping and Detail Design of Natanz
Steel Making Plant No.3
Yazd Rolling Dedusting
•Basic & Detail Design of Yazd Rolling Steel Making Plant Dedusting
System and Supervision on Construction & Erection
Yazd Rolling Oxygen Plant
•Consultancy and Supervision on Erection
SABA Persian Gulf DR Plant
•Coordination, Piping and Support Design
HOSCO Oxygen Plant
•Commissioning Start Up and personel training of Hormozgan Steel
Complex oxygen Plant
Boyer Ahmad Steel
•Revamping & Installation of EAF for Boyer Ahmad Steel
Pasargad Oxygen Plant WTP
•Basic & Detail Design of Oxygen Plant water treatment system and
Procurment Engineering and Supervision on Construction and Erection
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
MMTE-Emulatin software of Pelletizing Furnace
•Process simulation and parameters determine
SABA Steel
•Basic engineering, Production of energy and mass balance documents
Neyriz Steel
•Piping system Design & suport Design & three-dimensional modelling
Baft Steel
•Piping system Design & suport Design & three-dimensional modelling
Persian Gulf SABA Steel
•PDC Design
Gostaresh Foolad Shahryar
•Basic & Detailed engineering for Mega Module DR Plant
Gostaresh Foolad Shahryar
•Steel equipment workshop construction
Gostaresh Foolad Shahryar
•Purchase engineering & workshop Monitoring
MMTE Heat Recovery plant
•Basic & Detailed engineering, Purchase and Workshop Monitoring
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Khouzestan Steel
•Piping system Design & suport Design & three-dimensional modelling
MMTE - Series 800
•Basic engineering, Production of energy and mass balance documents
MMTE - Mega Module, DR
•Basic engineering, Production of energy and mass balance documents
Shams-e-Tabriz Steel Making
•Basic Design, Detailed engineering & initial estimate
Shams-e-Tabriz Steel Making
•Steel equipment workshop construction
Shams-e-Tabriz Steel Making
•Purchase engineering & workshop Monitoring
Pasargad Steel Making
•Civil management & Indistrial Structure
South Kaveh Steel
•Detailed engineering, Purchase engineering & workshop Monitoring
Persian Gulf SABA Steel
•Consulting, Purchase engineering and Installation Monitoring
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Bardsir Steel
•Preparation of three-dimentional Model & Animation film
Khoramshahr Arvand Steel
•Water treatment Design, Bidding, Evaluation of Technical Proposals
BSE - Steel making
•Software Design & Improving the process of Electrical Arc Furnace
Pasargad Steel
•Basic & Detailed engineering, Project Management and Workshop
Monitoring
Pasargad Steel
•Water ducts Construction, FTP Heat Exchanger & Industrial Structures
Pasargad Steel
•Civil Design
Pasargad Steel
•Steel making plant Installation Monitoring
Pasargad Steel
•Power & Water Distribution Design for Oxygen Plant
Pasargad Steel
•Level 3 Software Design and Monitoring
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Pasargad Steel
•Pipinig Design
Pasargad Steel
•HVAC Systems Design and Oxygen Plant Civil
Boyer Ahmad Steel Making
•Consulting, Engineering and Monitoring
Khazar Steel
•Consulting and Purchase Engineering for Steel making & Casting plant
South Kaveh Steel
•Consulting, Purchase Engineering
Omid Boresh, 1 million ton steel making plant
•Consulting, Basic & Detailed Design, Purchase engineering
West Alborz, 1 million ton Plant
•Purchase engineering, Monitoring, Installation and execution
Khazar Steel - Material Handling
•Basic & Detailed engineering, Purchase engineering, Monitoring and DRI
Handling System
Natanz Steel, Oxygen Plant
•Preparation of Mechanical installation plan and Coldbox Piping, Monitoring
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
SKS - Second Phase(1.2 ton)
•Consulting, Design, Construction, Installation
SKS - First Phase(1.2 ton)
•Consulting, Design, Construction, Installation
Pasargad Steel
•Launch & Technical Issues Consultation
Natanz Steel
•Launch and Exploit
Khazar Steel
•Launch
Saba Steel
•Technical Document, Purchase Engineering, Technical Discussions
manufacture of Oxygen Plant
Mobarake Steel
•Technical Document, Purchase Engineering, Technical Discussions
manufacture of Oxygen Plant
Myaneh Steel
•Consulting, Design, Bidding and Technical evalution
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Kazar Steel - Oxygen plant
•Consulting, Engineering and Monitoring
Hormozgan Steel
•Technology Transfer, Exploit, Maintenance and Repair
Pasargad Steel - Oxygen plant
•Installaion of Mechanical equipment in the dedusting system &
Oxygen plant
Natanz Steel
•Preparation of Mechanical installation plan and Coldbox Piping,
Monitoring
Yazd Steel
•Basic & Detailed engineering, Consulting Monitoring, Installation &
Execution
Khouzestan Steel
•Consulting for dedusting System
Pasargad Steel
•PLC Programming and Produce HMI for waste water treatment plant
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Bafgh Steel Making Complex
•Detail Design of Rolling Mill in all Desciplines
Bafgh Steel Making Complex
•Site Supervision on Manufacturing, Construction and Installation of DR
and Steel Making Plant
Bafgh Steel Making Complex
• Basic Engineering and Drawing Location
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
TECHNOLOGY Projects
DR - Mega Module Recuperator
•Basic and Detail design
DR - Operator Training Simulator (OTS)
•Infrastructure for Operator Training and Virtual Control Room
Meltshop - EAF Simulation
•Static and dynamic process modeling software
DR - Mega Module WTP Simulation
•Detail water process simulation
Air Separation Plant - Cryogenic Storage Systems
•Basic & detail design of backup storage tanks
DR - Mega Module Process Simulation
•Process simulator engine for process simulation
Pelletizing - Indurating Furnace Software
•Finite volume simulation of pelletizing induration furnace
DR - Midi Module Process Simulation
•Process simulation and mass & energy balance calculation
Air Separation Plant - Process Simulation
•Process simulation and mass & energy balance calculation
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
CONSULTANCY Projects
Manufacturing & Procurement Projects
Khazar Billet Complex
•Consultancy, Supervision to erection and comissioning
Miyaneh Steel Oxygen Plant
•Conceptual design, BID document evaluation, detail engineering
Arvand Steel Complex
•General layout design, BID document preparation & evaluation
Farad Steel Plant
•Bid preparation & evaluation, Consultancy and Supervision to erection
and comissioning
South Kaveh Steel Making Complex
•Bid preparation & evaluation, Consultancy and Supervision to erection
and comissioning
Pasargad Steel Making Plant
•Manufacturing of Material Handling,CCM Platforms & Steel Structures
Khouzestan Steel Complex DR Cold Flare System
•Manufacturing of Cold Flare System
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Main Projects Description
Bafgh Rolling Mill Plant
Type
Bafgh Rolling Mill
Plant
Capacity 550,000 TPY
Location Bafgh, Iran.
Owner
Bafgh Iron & Steel
industry Co.
Client
Bafgh Iron & Steel
industry Co.
Duration March 2012 - Present
Scope of
Works
 Detail Engineering for equipment and steel structure’s
foundations and steel structures of the rolling Plant
 Piping Basic & Detail Engineering
 Raw water treatment plant Basic & Detail Engineering
 Cooling Water System Basic & Detail Engineering
 HVAC, Firefighting and sewage System Basic & Detail
Engineering
 HV & LV electrical Basic & Detail Design
 Lighting, lightning, telephone & paging, fire alarm, CCTV,
Earthing system
 Procurement Engineering for all local Part Equipment
 Supervision on manufacturing for local & foreign supplier’s
 Supervision on site erection & construction
 Project control of the whole plant
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
South Kaveh Steel Making Plant
Type South Kaveh SMP
Capacity 1.2 MTPY
Location Bandar Abbas, Iran.
Owner
South Kaveh Kish Steel
Co.
Client ITRITEC Co.
Duration April 2012 - Present
Scope of
Works
 Local Procurements MC
 Basic & Detail Piping Engineering for interconnecting piping
 Piping arrangement
 Piping Isometric drawing
 Support design detail
 MTO & Special Supports design
 Procurement Engineering
 Supervision on erection
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Chadormalou Concentration Plant
Type
Chadormalou
Concentration
Plant
Capacity 1.5 MTPY
Location Yazd, Iran.
Owner
Chadormalou
concentrate
Client Bita Tarh Noavar Co.
Duration March 2009 - July 2009
Scope of
Works
 Basic & Detail Piping Engineering
 Piping arrangement
 Piping Isometric drawing
 Support design detail
 MTO & Special Supports design
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Persian Gulf Saba Steel DR Plant
Type Direct Reduction
Capacity 1.5 Mtpy
Location Bandar Abbas, Iran.
Owner PGSCo
Client Iran Engineering Co.
Duration 2010 - Present
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Design of piping routes for all lines
o 3D modeling of all lines by PDMS software
o Clash checking and modifying
o Preparing piping isometrics, layout and sections
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
 Civil &Structure
o Steel structures design
o Foundations design
 Equipment
o 3D modeling of equipments such as reduction
furnace, scrubbers, reformer, stack and etc.
 Instrumentation
o Instruments hook up
 Water Treatment Design
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
BoyerAhmad Steel Complex
Type Steel Making Plant
Capacity 500,000 TPY
Location Yasouj, Iran
Owner Boyer Steel
Client Boyer Steel
Duration 2010-2011
Scope of
Works
 Conceptual Design & FEED
 Basic & Detail Engineering of Plant
 Main Equipment Procurement
 Supervision on Erection & Commissioning
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Yazd Rolling Mill Dedusting & Oxygen Plant
Type Steel Making Plant
Capacity 350,000 TPA
Location Yazd, Iran
Owner Yazd Rolling Mill
Client Yazd Rolling Mill
Duration 2009 - 20110
Scope of
Works
 Oxygen Plant
 Document Checking
 Supervision on construction
 Supervision On Erection
 Dedusting Plant
 Basic & Detail Engineering
 Supervision on Construction
 Supervision On Erection
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Natanz Steel Making Plant
Type Steel Making Plant
Capacity 1,000,000 tpy
Location Natanz, Iran
Owner Natanz Steel
Client Natanz Steel
Duration 2012- Present
Scope of
Works
 Management Contract
o Project Control
o Executive Management
o Expediting
 Concept Design & Basic Engineering
o Layout Design
o Documents Review
o Revamp
o PFD & P&ID
 Detail Engineering (In all Disciplines)
o Material Handling
o Cranes
o Fume Treatment
o Water Treatment
o Firefighting
o Melt shop & Buildings
 Procurement Eng. & Manufacturing Sup.
o Equipments Specification & Inquiry
o Supplier Evaluation
o Technical Inspection
 Erection & Commissioning
o Erection Supervision
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Pasargad Steel Complex Steelmaking Plant
Type
Steelmaking
Plant
Capacity 1,200,000 tpy
Location Shiraz, Iran
Owner Pasargad Steel
Client Pasargad Steel
Duration 2011 – Present
Scope of
Works
 Engineering
o Design, Study, Procurement Engineering,
Supervision of Supply and Supervision of Erection
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Pasargad Steel Complex Steelmaking Plant
Type Electrical Steelmaking
Capacity 1,200,000 tpy
Location Shiraz, Iran
Owner Pasargad Steel
Client Pasargad Steel
Duration 2011 – 2012
Scope of
Works
 Manufacturing
o Material Handling
o CCM Platforms
o Steel Structures
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Steel Complex Cold Flare System
Type
Cold flare for Direct
Reduction Plant
Capacity 1,000,000 ton DRI
Location Ahvaz, Iran
Owner
Khouzestan Steel
Company
Client
Khouzestan Steel
Company
Duration 2010-2011
Scope of
Works
 Engineering
o Basic Engineering
o Detail Engineering
o Procurement Engineering
 Manufacturing
 Construction
o Erection
o Commissioning
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Pasargad Steel Complex Steelmaking Plant
Type Construction
Capacity 1,200,000 tpy
Location Shiraz, Iran
Owner Pasargad Steel
Client Pasargad Steel
Duration 2011 – Present
Scope of
Works
 Construction
o Supervision on Erection
o Supervision on Commissioning
o Training for Operation
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Pasargad Steel Complex Steelmaking Plant
Type
Steelmaking
Plant
Capacity 1,200,000 tpy
Location Shiraz, Iran
Owner Pasargad Steel
Client Pasargad Steel
Duration 2011 – 2012
Scope of
Works
 Interconnecting Piping Engineering
o Design, PDMS modeling
o Isometrics and plan & Sections
o Material Take Off
o Piping Support Design and Material Take off
o Pipe racks steel structure and foundation design
o Pipes and cables tunnel design
o Supervision on Supply
o Supervision on Erection
 Electrical & Automation Design
o Main Sub-Station (MSS)Design
o Steel Making Sub-Station (SSS) Design
o Electrical Distribution Design
o Power Control Monitoring System Design
o Relay Setting
o Lighting & Lightning system Design
o Structure & Equipment’s Earthing
o Emergency Shut Down System Design
o Water Treatment Plant’s PLC & HMI software Design
o Supervision on Procurement and Installation
 Steel Making Plant Level 3 Automation
o Software Programming
 Procurement Engineering for Hardware
 Supervision on Installation and Software installation and
Start Up
 Operation Manual
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Pasargad Lime & DRI Material Handling to SMP
Type Steel Making Plant
Capacity 1.200.000 tpy
Location Kovar, Iran.
Owner Pasragad Steel
Client Pasragad Steel
Duration 2010 - 2012
Scope of
Works
 Basic & Detail Engineering
o Truck unloading system
o Lime and DRI storage silos
o Conveyor material handling system
o Screens
o EAF charging sys. Silos
 Supervision on Erection
 Supervision on Manufacturing
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Khazar Billet Complex
Type Steel making plant
Capacity 600,000 tpy
Location Rasht, Iran.
Owner Khazar Billet Co.
Client Khazar Billet Co.
Duration 2012 - Present
Scope of
Works
 Document checking and consultancy for the steel making
plant
o Oxygen plant
o Water treatment plant
o De-dusting and Fume treatment plant
 Route Design of interconnection piping
 Coordination between all disciplines within:
o EAF
o CCM
o Utilities
o Crane and material handling system
 Coordination between supplier and client
 Inspection and technical assistance on delivery of plant
equipment
 Pre-Commissioning, Commissioning and Start-Up of the Plant
 Basic & Detail Engineering for DRI handling System
o Truck unloading system
o DRI storage silos
o Conveyor DRI handling system
o Screens
o EAF charging sys. Silos for DRI
 Supervision on Erection
 Supervision on Manufacturing
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Saba Steel Complex DR Plant
Type Direct Reduction
Capacity 1.5 Mtpy
Location Esfahan, Iran.
Owner Mobarakeh Steel Complex
Client Mines & Metals Eng.
Duration 2008 - 2010
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Design of piping routes for all lines
o 3D modeling of all lines by PDMS software
o Clash checking and modifying
o Preparing piping isometrics, layout and sections
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
 Civil & Structure
o 3D modeling of steel structures and foundations
 Equipment
o 3D modeling of equipment such as reduction
furnace, scrubbers, reformer, stack and etc.
 Instrumentation
o Instruments hook up
 Heat and Pressure analysis of fluids inside and outside
tube bundles of recuperator
 Thermal Stress Analysis of critical mechanical parts of
recuperator
 Detail design of mechanical parts including tube bundles,
boxes, casing, and structure of recuperator
 Assemblies and Shop drawings of recuperator
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Zamzam (II) DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Ahvaz, Iran.
Owner
Khouzestan Steel
Co.
Client MMTE Co.
Duration 2006 - 2007
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Piping design and coordination of all disciplines and
clash report and modifying
o 3D modeling of all lines by PDMS software
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
o Isometric, Plan & Section View and support Detail for
all pipes
 Civil & Structure
o 3D modeling of all steel structure and foundations
such as tower, galleries and buildings
 Equipment
o 3D modeling of all equipment such as reduction
furnace, scrubbers, reformer, stack, de-dusting,
blower, material handling system and etc
 Instrumentation
o 3D modeling of all instruments and positioning them
in appropriate position in lines
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Miyaneh Air Separation Plant
Type Cryogenic Air Separation
Capacity 5,000 Nm3/hr
Location Miyaneh, Iran.
Owner NISCO
Client MMTE Co.
Duration 2008 - Present
Scope of
Works
 General:
o Conceptual design, and BID document preparation
o Bidders Technical evaluation
 Process:
o Cooling water System PFD and P&ID
o Firefighting System PFD and P&ID
o Backup System PFD and P&ID
 Civil & structure:
o Site general civil works (General layout, Rough
grading, sewage layout, Cable trench, duct banks)
o Basic and detail Design of all buildings, pipe racks
and infra-structures of the site
o Detail design of all foundation of ASU and Backup
o Basic and Detail Design of foundation of Circulating
Water
 Mechanical & piping
o Basic and detail Design of Backup & cooling water
circuit equipments
o Detail Design of Air Separation Unit Vessels and
equipments and Shop drawing preparation
o Supervision on Construction of vessels and
equipments in Iran
o Enquiry preparation for Purchasable Equipments
such as Compressors, Cryogenic Pumps, Turbo-
Expander and etc.
o HAZOP, Basic and detail design of firefighting
System
o Basic and detail design of HVAC system for all
Buildings
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Miyaneh Air Separation Plant
Type Cryogenic Air Separation
Capacity 5,000 Nm3/hr
Location Miyaneh, Iran.
Owner NISCO
Client MMTE Co.
Duration 2008 - Present
Scope of
Works
 Instrumentation & Control
o Fire detection and Firefighting Instrumentation and
Control
o Backup & Cooling Water System Instrumentation
and Control System
 Electrical
o Detail design of electrical Network
 Operation & Management
o Commissioning
o Procurement Engineering
o Supervision
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Pelletizing Induration Furnace Simulation
Type Lurgi Pelletizing
Platform MATLAB
Application Induration Furnace
Simulation
Client MMTE Co.
Duration 2007 – 2008
Features
 Simulation of the chemical reactions, heat and mass
transfer mechanisms in the Drying, Preheating, Firing
and Cooling zone of induration furnace
 Assessment of basic design parameters of the furnace
like, total length, firing rate and gas flow rates
 Determination of final composition of product according
to different compositions of the raw material, flows of
cold and hot gases, additives, the set points of the fan
flows and other parameters
 Flow calculation of exhaust gases
 Temperature and composition profile of gas and pellet
Application
 Product calculation for specific composition and
tonnage of inlet green pellet
 Overall sizing of furnace and capacity of fans for
required product
 Development of mass and energy balance of furnace
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
EAF Process Simulation
Type EAF steel making
Platform MATLAB/Excel
Application
Static & Dynamic
Process Simulation
Client BSE
Duration 2007 – 2008
Features
 Electric arc furnace process optimization tool
 Excel based static mass and energy balance
 MATLAB based dynamic modeling (dynamic simulation of
the chemical reactions, heat and mass transfer over the
time, determination of time varying composition of
molten metal and slag based on different conditions of
the raw material (DRI and scrap), electrical energy
consumption, additives, etc.
 Electric arc furnace geometry assessment tool including
calculation of general dimensions of the furnace and
other important basic design data for the specific
production rate such as transformer
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Gol-e-Gohar Direct Reduction Plant
Type
MIDREX DRI
Plant
Capacity 1.5 Mtpy
Location Sirjan, Iran.
Owner
Golegohar Iron
Ore Co.
Client MMTE Co.
Duration 2012 - Present
Scope of
Works
 Basic design of recuperator including dimensions, size and
number of each bundle
 Preliminary BOM of bundles
 Bundles detail design
 Hood detail design
 Casing and Steel Structure Design
 Final BOM
 Pipe and Header detail design
 Refractory Design
 Detail Design of:
o Nozzle of cooling gas distribution in product cooler
o FPD slide gate from 38286 to distribution of two legs
o Flow air insert
o Product discharge chamber to below of hot product distributor.
o Feed leg to PDC from FPD slide gate
o Feed leg to product cooler
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
SHAHIDKHARRAZI DR Plant
Type
Midrex Direct
Reduction
Capacity 1.5 Mtpy
Location Esfahan, Iran.
Owner Mobarakeh Steel
Client Iran Engineering Co.
Duration 2008 - 2009
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Design of piping routes for all lines
o 3D modeling of all lines by PDMS software
o Clash checking and modifying
o Preparing piping isometrics, layout and sections
o Design of interconnection and underground
piping
o Design of piping support and 3D modeling
 Civil & Structure
o 3D modeling of all steel structure and
foundations
 Equipment
o 3D modeling of all equipment such as reduction
furnace, scrubbers, reformer, stack and etc
 Instrumentation
o Instruments hook up
Gol-e-Gohar Pelletizing Plant
Type
Straight Grate
pelletizing
Capacity 5 Mtpy
Location Sirjan, Iran.
Owner
Golegohar Iron Ore
Co.
Client CIC Co.
Duration 2006 - 2007
Scope of
Works
 General
o PDMS Modeling of pipe rack structure, cooling water, raw
water and industrial water basins and related pumps and
other equipments and piping and support design of them
o Pipe route Design and modeling of pipe rack piping and
design of Supports for piping.
o Firefighting Loop and circulating water loop Modeling
 Concentrate Feed Bin Area
o PDMS Modeling of Steel Structure and Equipments
o Design of routs and supports and modeling of piping of
concentrate feed bins
 Dry Grinding Area
o PDMS Modeling of Steel Structure and Equipments
o Piping and support design of water and natural gas lines for
equipments such as ball mills and hot gas generators and
…, and coordination between disciplines
 Mixing Building
o PDMS Modeling of Steel Structure and Equipments
o Air, Water and Slurry Piping and support design, modeling
and coordination in mixing building area
 Green pelletizing Area
o PDMS Modeling of Steel Structure and Equipments
o Piping design and coordination of all disciplines and clash
report
 Indurating Building
o PDMS Modeling of Steel Structure and Equipments
o Detail Design of piping based on P&ID and pipe routing
 Isometric, Plan & Section View and support Detail for all pipes.
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Shadegan Steel Complex DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Shadegan, Iran.
Owner NISCO
Client PAYA Co.
Duration 2008 - 2010
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Basic & detail design of piping route for all lines
in core area and material handling system
o Stress analyzing for critical pipe lines
o Support detail design & 3D modeling
o Duct design
o Isometric, Plan & Section View and support
Detail for all pipes.
o MTO of piping and special items
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Neyriz Steel Complex DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Neyriz, Iran.
Owner NISCO
Client PAYA Co.
Duration 2008 - Present
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Basic & detail design of piping route for all lines in
core area and material handling system
o Stress analyzing for critical pipe lines
o Support detail design & 3D modeling
o Duct design
o Isometric, Plan & Section View and support Detail
for all pipes.
o MTO of piping and special items
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Baft Steel Complex DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Baft, Iran.
Owner NISCO
Client PAYA Co.
Duration 2008 - Present
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Basic & detail design of piping route for all lines in
core area and material handling system
o Stress analyzing for critical pipe lines
o Support detail design & 3D modeling
o Duct design
o Isometric, Plan & Section View and support Detail
for all pipes.
o MTO of piping and special items
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Chaharmahal Steel DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Sepiddasht, Iran.
Owner NISCO
Client Mines & Metals Eng.
Duration 2008 - Present
Scope of
Works
 Piping & Support design
 Engineering Coordination between:
o Piping
o Structure
o Equipment
o Civil
o Electrical
o Instrument
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Sabzevar Steel DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Sabzevar, Iran.
Owner NISCO
Client Mines & Metals Eng.
Duration 2008 - Present
Scope of
Works
 Piping & Support design
 Coordination between:
o Piping
o Structure
o Equipment
o Civil
o Electrical
o Instrument
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
South Kaveh Steel DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Bandar Abbas, Iran.
Owner BONYAD
Client Mines & Metals Eng.
Duration 2007-2008
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Piping design and coordination of all disciplines and
clash report
o 3D modeling of all lines by PDMS software
o Clash checking and modifying
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
o Isometric, Plan & Section View and support Detail for
all pipes
 Civil & Structure
o 3D modeling of all steel structure and foundations
 Equipment
o 3D modeling of all equipment such as reduction
furnace, scrubbers, reformer, stack,de-dusting,
blower, material handling, coating and etc
 Instrumentation
o 3D modeling of all instruments and positioning them
in appreciate position in lines
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Hormozgan Steel Complex DR Plant
Type Direct Reduction
Capacity 1,600,000 tpy
Location Bandar Abbas, Iran.
Owner NISCO
Client Mines & Metals Eng.
Duration 2006-2007
Scope of
Works
 Piping & Support design
 Engineering Coordination between:
o Piping
o Structure
o Equipment
o Civil
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
Khouzestan Steel Zamzam II DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Ahvaz, Iran.
Owner Khouzestan Steel
Client Mines & Metals Eng.
Duration 2006 - 2007
Scope of
Works
 General
o Coordination between all disciplines
 Piping
o Piping design and coordination of all disciplines and
clash report and modifying
o 3D modeling of all lines by PDMS software
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
o Isometric, Plan & Section View and support Detail
for all pipes
 Civil & Structure
o 3D modeling of all steel structure and foundations
such as tower, galleries and all buildings
 Equipment
o 3D modeling of all equipment such as reduction
furnace, scrubbers, reformer, stack, de-dusting,
blower, material handling system and etc
 Instrumentation
o 3D modeling of all instruments and positioning
them in appreciate position in lines
www.Asynsteel.org Tel/Fax: +98-21-88039662(3)
ASYN Steel Engineering
ASYN Steel Engineering
Basic Concepts in Iron & Steel Industries
Address: No. 3, 2nd Alley, North Sheikh Bahaei St., Tehran - Iran, Post Code: 1436764818
Tel: +98-2188039662-8Fax: +98-2188039663
Website: www.asynsteel.org
E-Mail: info@asynsteel.org

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ASYN Profile-new( 93-06-08)

  • 2. ASYN Steel Engineering www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 2 Introduction ASYN Steel Engineering is a plant-building, equipment manufacturing and engineering service provider in the field of iron and steel industry. ASYN believes in perpetual improvement in services quality. ASYN supplies conceptual design as well as basic and detail engineering in the field of Iron ore Concentrate Plant, Pelletizing Plant, gas based direct reduction, EAF steel making and also cryogenic air separation, water treatment and fume treatment plant as the utility plants. ASYN formulates solutions and provides professional services for the process, mechanical, piping, electrical, automation-control, and civil–structure disciplines. It has the competence and know-how to help customers solve their technical problems with cooperation during the various stages of a project with surveys, verifications, feasibility studies, planning, engineering, procurement, supervision on erection and commissioning, etc. ASYN’s mission is to provide high quality technical services and equipment to address customer’s issues related to the engineering and help to meet commercial/production planning, and optimization objectives. ASYN’s main commitment is to provide professional, competitive and qualified services, being aware that a valid technical support contributes to customers’ success and enables it to reach high quality standards. Vision: To become leading engineering and plant building company in The Middle East Region
  • 3. ASYN Steel Engineering www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 3 Scope of Services Feasibility Studies & consultancy Management Contract (MC) Basic & Detail Engineering Procurement & Supply Fabrication & Manufacturing Supervision on Erection & Comm. Training & Technology Transfer Revamp & Optimization
  • 4. ASYN Steel Engineering www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 4 Business Units Iron Ore Concentration Iron Ore Pelletizing Direct Reduction Steelmaking(EAF) Casting & Rolling Material Handling & Fume Treatment Air Seperation Water Treatment SVC & Power Electrical System
  • 5. ASYN Steel Engineering Organizational Chart ASE Organization Chart Managing Director Mechanic and Process Manager Financial Manager Administration Manager Marketing, Research & Development Manager Electrical and Instrumentation Manager Project Manager 1 Human Resource Administration Support and Services Marketing and Development R&D Project Manager N Contracts Accounting Project Manager 2 Projects Manager QC/QA Project Control HSE Feasibility Study Manager Market Studies Technical Studies Economical Studies Civil and Architecture Manager
  • 6. ASYN Steel Engineering www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 6 References – Feasibility Study (Summary) Farad Steel Plant •Feasibility Study for Direct Reduction & EAF Steel Making Plant Amir Sangan Concentrate Plant •Feasibility Study for Concentratetion Plant MISECO Market Study •Market Study for various steel products Pasargad Steel Complex •Feasibility Study For Pelletizing and Direct Reduction Plant Khazar Steel •Feasibility Study for EAF Steel Making Plant Kavir Steel Pipes •Feasibility Study for Steel Pipes production Bafgh Mineral Complex •Feasibility Study for Pelletizing, DR, Steelmaking, and Rolling mill Yazd Rolling Co. •Feasibility Study for Concentration Plant Eghlid Pars Steel Making Complex •Feasibility Study for Pelletizing, DRI, Steel Making and Rolling Mill Plant Saba noor Steel •Financial Feasibility Study Niloofar Fars (150000 ton) •Project Management, Consulting and Feasibility Study Parto Sana'at •Project Management, Consulting and Feasibility Study Khazar Steel •Feasibility Study DR & Bloom Casting
  • 7. ASYN Steel Engineering www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 7 References - ENGINEERING Projects (Summary) Pasargad Steel Material Handeling System •Basic & Detail Engineering, Supervision on Erection Pasargad Steel Making Plant •Design, Study, Procurement Engineering, Supervision of Supply and Supervision of Erection, Commissioning and Start up Saba Steel Complex DR Plant •Coordination, Piping and Support Design Miyaneh Air Separation Plant •Engineering & Management Sabzevar Steel DR Plant •Coordination, Piping and Support Design Shadegan, Neyriz & Baft Steel DR Plant •Coordination, Piping and Support Design Mobarakeh & Saba Steel Oxygen Plant •ASP Utility, Basic and Detail Design Chaharmahal Steel DR Plant •Coordination, Piping and Support Design South Kaveh Steel DR Plant •Coordination, Piping and Support Design Hormozgan Steel DR Plant •Coordination, Piping and Support Design Gole-Gohar Pelletizing Plant •Piping and Support Design Zamzam (II) Direct Reduction Plant •Coordination, Piping and Support Design Mobarakeh Steel Complex Kharrazi DR Plant
  • 8. ASYN Steel Engineering www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 8 Parto Sana'at •Consulting, Basic & Detail Design, Purchase Engineering MEMSECO •DRI Transport and Storage Consultation MEMSECO •Prepration and editing the MEMSECO magazine
  • 9. ASYN Steel Engineering www.Asynsteel.org Tel/Fax: +98-21-88039662(3) Page 9 References - ENGINEERING Projects (Summary) Chadormalou Concentrate Plant Line #5 •Basic & Detail piping engineering of plant SABA Steel Complex DR plant, Recuperator Design •Thermal, Mechanical and structural design of saba DR plant Recuperator Natanz Steel Making Plant •Layout Design and Equipment Revamping and Detail Design of Natanz Steel Making Plant No.3 Yazd Rolling Dedusting •Basic & Detail Design of Yazd Rolling Steel Making Plant Dedusting System and Supervision on Construction & Erection Yazd Rolling Oxygen Plant •Consultancy and Supervision on Erection SABA Persian Gulf DR Plant •Coordination, Piping and Support Design HOSCO Oxygen Plant •Commissioning Start Up and personel training of Hormozgan Steel Complex oxygen Plant Boyer Ahmad Steel •Revamping & Installation of EAF for Boyer Ahmad Steel Pasargad Oxygen Plant WTP •Basic & Detail Design of Oxygen Plant water treatment system and Procurment Engineering and Supervision on Construction and Erection
  • 10. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering MMTE-Emulatin software of Pelletizing Furnace •Process simulation and parameters determine SABA Steel •Basic engineering, Production of energy and mass balance documents Neyriz Steel •Piping system Design & suport Design & three-dimensional modelling Baft Steel •Piping system Design & suport Design & three-dimensional modelling Persian Gulf SABA Steel •PDC Design Gostaresh Foolad Shahryar •Basic & Detailed engineering for Mega Module DR Plant Gostaresh Foolad Shahryar •Steel equipment workshop construction Gostaresh Foolad Shahryar •Purchase engineering & workshop Monitoring MMTE Heat Recovery plant •Basic & Detailed engineering, Purchase and Workshop Monitoring
  • 11. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Khouzestan Steel •Piping system Design & suport Design & three-dimensional modelling MMTE - Series 800 •Basic engineering, Production of energy and mass balance documents MMTE - Mega Module, DR •Basic engineering, Production of energy and mass balance documents Shams-e-Tabriz Steel Making •Basic Design, Detailed engineering & initial estimate Shams-e-Tabriz Steel Making •Steel equipment workshop construction Shams-e-Tabriz Steel Making •Purchase engineering & workshop Monitoring Pasargad Steel Making •Civil management & Indistrial Structure South Kaveh Steel •Detailed engineering, Purchase engineering & workshop Monitoring Persian Gulf SABA Steel •Consulting, Purchase engineering and Installation Monitoring
  • 12. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Bardsir Steel •Preparation of three-dimentional Model & Animation film Khoramshahr Arvand Steel •Water treatment Design, Bidding, Evaluation of Technical Proposals BSE - Steel making •Software Design & Improving the process of Electrical Arc Furnace Pasargad Steel •Basic & Detailed engineering, Project Management and Workshop Monitoring Pasargad Steel •Water ducts Construction, FTP Heat Exchanger & Industrial Structures Pasargad Steel •Civil Design Pasargad Steel •Steel making plant Installation Monitoring Pasargad Steel •Power & Water Distribution Design for Oxygen Plant Pasargad Steel •Level 3 Software Design and Monitoring
  • 13. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Pasargad Steel •Pipinig Design Pasargad Steel •HVAC Systems Design and Oxygen Plant Civil Boyer Ahmad Steel Making •Consulting, Engineering and Monitoring Khazar Steel •Consulting and Purchase Engineering for Steel making & Casting plant South Kaveh Steel •Consulting, Purchase Engineering Omid Boresh, 1 million ton steel making plant •Consulting, Basic & Detailed Design, Purchase engineering West Alborz, 1 million ton Plant •Purchase engineering, Monitoring, Installation and execution Khazar Steel - Material Handling •Basic & Detailed engineering, Purchase engineering, Monitoring and DRI Handling System Natanz Steel, Oxygen Plant •Preparation of Mechanical installation plan and Coldbox Piping, Monitoring
  • 14. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering SKS - Second Phase(1.2 ton) •Consulting, Design, Construction, Installation SKS - First Phase(1.2 ton) •Consulting, Design, Construction, Installation Pasargad Steel •Launch & Technical Issues Consultation Natanz Steel •Launch and Exploit Khazar Steel •Launch Saba Steel •Technical Document, Purchase Engineering, Technical Discussions manufacture of Oxygen Plant Mobarake Steel •Technical Document, Purchase Engineering, Technical Discussions manufacture of Oxygen Plant Myaneh Steel •Consulting, Design, Bidding and Technical evalution
  • 15. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Kazar Steel - Oxygen plant •Consulting, Engineering and Monitoring Hormozgan Steel •Technology Transfer, Exploit, Maintenance and Repair Pasargad Steel - Oxygen plant •Installaion of Mechanical equipment in the dedusting system & Oxygen plant Natanz Steel •Preparation of Mechanical installation plan and Coldbox Piping, Monitoring Yazd Steel •Basic & Detailed engineering, Consulting Monitoring, Installation & Execution Khouzestan Steel •Consulting for dedusting System Pasargad Steel •PLC Programming and Produce HMI for waste water treatment plant
  • 16. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Bafgh Steel Making Complex •Detail Design of Rolling Mill in all Desciplines Bafgh Steel Making Complex •Site Supervision on Manufacturing, Construction and Installation of DR and Steel Making Plant Bafgh Steel Making Complex • Basic Engineering and Drawing Location
  • 17. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering TECHNOLOGY Projects DR - Mega Module Recuperator •Basic and Detail design DR - Operator Training Simulator (OTS) •Infrastructure for Operator Training and Virtual Control Room Meltshop - EAF Simulation •Static and dynamic process modeling software DR - Mega Module WTP Simulation •Detail water process simulation Air Separation Plant - Cryogenic Storage Systems •Basic & detail design of backup storage tanks DR - Mega Module Process Simulation •Process simulator engine for process simulation Pelletizing - Indurating Furnace Software •Finite volume simulation of pelletizing induration furnace DR - Midi Module Process Simulation •Process simulation and mass & energy balance calculation Air Separation Plant - Process Simulation •Process simulation and mass & energy balance calculation
  • 18. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering CONSULTANCY Projects Manufacturing & Procurement Projects Khazar Billet Complex •Consultancy, Supervision to erection and comissioning Miyaneh Steel Oxygen Plant •Conceptual design, BID document evaluation, detail engineering Arvand Steel Complex •General layout design, BID document preparation & evaluation Farad Steel Plant •Bid preparation & evaluation, Consultancy and Supervision to erection and comissioning South Kaveh Steel Making Complex •Bid preparation & evaluation, Consultancy and Supervision to erection and comissioning Pasargad Steel Making Plant •Manufacturing of Material Handling,CCM Platforms & Steel Structures Khouzestan Steel Complex DR Cold Flare System •Manufacturing of Cold Flare System
  • 19. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Main Projects Description Bafgh Rolling Mill Plant Type Bafgh Rolling Mill Plant Capacity 550,000 TPY Location Bafgh, Iran. Owner Bafgh Iron & Steel industry Co. Client Bafgh Iron & Steel industry Co. Duration March 2012 - Present Scope of Works  Detail Engineering for equipment and steel structure’s foundations and steel structures of the rolling Plant  Piping Basic & Detail Engineering  Raw water treatment plant Basic & Detail Engineering  Cooling Water System Basic & Detail Engineering  HVAC, Firefighting and sewage System Basic & Detail Engineering  HV & LV electrical Basic & Detail Design  Lighting, lightning, telephone & paging, fire alarm, CCTV, Earthing system  Procurement Engineering for all local Part Equipment  Supervision on manufacturing for local & foreign supplier’s  Supervision on site erection & construction  Project control of the whole plant
  • 20. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering South Kaveh Steel Making Plant Type South Kaveh SMP Capacity 1.2 MTPY Location Bandar Abbas, Iran. Owner South Kaveh Kish Steel Co. Client ITRITEC Co. Duration April 2012 - Present Scope of Works  Local Procurements MC  Basic & Detail Piping Engineering for interconnecting piping  Piping arrangement  Piping Isometric drawing  Support design detail  MTO & Special Supports design  Procurement Engineering  Supervision on erection
  • 21. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Chadormalou Concentration Plant Type Chadormalou Concentration Plant Capacity 1.5 MTPY Location Yazd, Iran. Owner Chadormalou concentrate Client Bita Tarh Noavar Co. Duration March 2009 - July 2009 Scope of Works  Basic & Detail Piping Engineering  Piping arrangement  Piping Isometric drawing  Support design detail  MTO & Special Supports design
  • 22. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Persian Gulf Saba Steel DR Plant Type Direct Reduction Capacity 1.5 Mtpy Location Bandar Abbas, Iran. Owner PGSCo Client Iran Engineering Co. Duration 2010 - Present Scope of Works  General o Coordination between all disciplines  Piping o Design of piping routes for all lines o 3D modeling of all lines by PDMS software o Clash checking and modifying o Preparing piping isometrics, layout and sections o Design of interconnection and underground piping o Design of piping support and 3D modeling  Civil &Structure o Steel structures design o Foundations design  Equipment o 3D modeling of equipments such as reduction furnace, scrubbers, reformer, stack and etc.  Instrumentation o Instruments hook up  Water Treatment Design
  • 23. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering BoyerAhmad Steel Complex Type Steel Making Plant Capacity 500,000 TPY Location Yasouj, Iran Owner Boyer Steel Client Boyer Steel Duration 2010-2011 Scope of Works  Conceptual Design & FEED  Basic & Detail Engineering of Plant  Main Equipment Procurement  Supervision on Erection & Commissioning
  • 24. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Yazd Rolling Mill Dedusting & Oxygen Plant Type Steel Making Plant Capacity 350,000 TPA Location Yazd, Iran Owner Yazd Rolling Mill Client Yazd Rolling Mill Duration 2009 - 20110 Scope of Works  Oxygen Plant  Document Checking  Supervision on construction  Supervision On Erection  Dedusting Plant  Basic & Detail Engineering  Supervision on Construction  Supervision On Erection
  • 25. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Natanz Steel Making Plant Type Steel Making Plant Capacity 1,000,000 tpy Location Natanz, Iran Owner Natanz Steel Client Natanz Steel Duration 2012- Present Scope of Works  Management Contract o Project Control o Executive Management o Expediting  Concept Design & Basic Engineering o Layout Design o Documents Review o Revamp o PFD & P&ID  Detail Engineering (In all Disciplines) o Material Handling o Cranes o Fume Treatment o Water Treatment o Firefighting o Melt shop & Buildings  Procurement Eng. & Manufacturing Sup. o Equipments Specification & Inquiry o Supplier Evaluation o Technical Inspection  Erection & Commissioning o Erection Supervision
  • 26. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Pasargad Steel Complex Steelmaking Plant Type Steelmaking Plant Capacity 1,200,000 tpy Location Shiraz, Iran Owner Pasargad Steel Client Pasargad Steel Duration 2011 – Present Scope of Works  Engineering o Design, Study, Procurement Engineering, Supervision of Supply and Supervision of Erection
  • 27. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Pasargad Steel Complex Steelmaking Plant Type Electrical Steelmaking Capacity 1,200,000 tpy Location Shiraz, Iran Owner Pasargad Steel Client Pasargad Steel Duration 2011 – 2012 Scope of Works  Manufacturing o Material Handling o CCM Platforms o Steel Structures
  • 28. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Steel Complex Cold Flare System Type Cold flare for Direct Reduction Plant Capacity 1,000,000 ton DRI Location Ahvaz, Iran Owner Khouzestan Steel Company Client Khouzestan Steel Company Duration 2010-2011 Scope of Works  Engineering o Basic Engineering o Detail Engineering o Procurement Engineering  Manufacturing  Construction o Erection o Commissioning
  • 29. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Pasargad Steel Complex Steelmaking Plant Type Construction Capacity 1,200,000 tpy Location Shiraz, Iran Owner Pasargad Steel Client Pasargad Steel Duration 2011 – Present Scope of Works  Construction o Supervision on Erection o Supervision on Commissioning o Training for Operation
  • 30. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Pasargad Steel Complex Steelmaking Plant Type Steelmaking Plant Capacity 1,200,000 tpy Location Shiraz, Iran Owner Pasargad Steel Client Pasargad Steel Duration 2011 – 2012 Scope of Works  Interconnecting Piping Engineering o Design, PDMS modeling o Isometrics and plan & Sections o Material Take Off o Piping Support Design and Material Take off o Pipe racks steel structure and foundation design o Pipes and cables tunnel design o Supervision on Supply o Supervision on Erection  Electrical & Automation Design o Main Sub-Station (MSS)Design o Steel Making Sub-Station (SSS) Design o Electrical Distribution Design o Power Control Monitoring System Design o Relay Setting o Lighting & Lightning system Design o Structure & Equipment’s Earthing o Emergency Shut Down System Design o Water Treatment Plant’s PLC & HMI software Design o Supervision on Procurement and Installation  Steel Making Plant Level 3 Automation o Software Programming  Procurement Engineering for Hardware  Supervision on Installation and Software installation and Start Up  Operation Manual
  • 31. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Pasargad Lime & DRI Material Handling to SMP Type Steel Making Plant Capacity 1.200.000 tpy Location Kovar, Iran. Owner Pasragad Steel Client Pasragad Steel Duration 2010 - 2012 Scope of Works  Basic & Detail Engineering o Truck unloading system o Lime and DRI storage silos o Conveyor material handling system o Screens o EAF charging sys. Silos  Supervision on Erection  Supervision on Manufacturing
  • 32. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Khazar Billet Complex Type Steel making plant Capacity 600,000 tpy Location Rasht, Iran. Owner Khazar Billet Co. Client Khazar Billet Co. Duration 2012 - Present Scope of Works  Document checking and consultancy for the steel making plant o Oxygen plant o Water treatment plant o De-dusting and Fume treatment plant  Route Design of interconnection piping  Coordination between all disciplines within: o EAF o CCM o Utilities o Crane and material handling system  Coordination between supplier and client  Inspection and technical assistance on delivery of plant equipment  Pre-Commissioning, Commissioning and Start-Up of the Plant  Basic & Detail Engineering for DRI handling System o Truck unloading system o DRI storage silos o Conveyor DRI handling system o Screens o EAF charging sys. Silos for DRI  Supervision on Erection  Supervision on Manufacturing
  • 33. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Saba Steel Complex DR Plant Type Direct Reduction Capacity 1.5 Mtpy Location Esfahan, Iran. Owner Mobarakeh Steel Complex Client Mines & Metals Eng. Duration 2008 - 2010 Scope of Works  General o Coordination between all disciplines  Piping o Design of piping routes for all lines o 3D modeling of all lines by PDMS software o Clash checking and modifying o Preparing piping isometrics, layout and sections o Design of interconnection and underground piping o Design of piping support and 3D modeling  Civil & Structure o 3D modeling of steel structures and foundations  Equipment o 3D modeling of equipment such as reduction furnace, scrubbers, reformer, stack and etc.  Instrumentation o Instruments hook up  Heat and Pressure analysis of fluids inside and outside tube bundles of recuperator  Thermal Stress Analysis of critical mechanical parts of recuperator  Detail design of mechanical parts including tube bundles, boxes, casing, and structure of recuperator  Assemblies and Shop drawings of recuperator
  • 34. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Zamzam (II) DR Plant Type Direct Reduction Capacity 800,000 tpy Location Ahvaz, Iran. Owner Khouzestan Steel Co. Client MMTE Co. Duration 2006 - 2007 Scope of Works  General o Coordination between all disciplines  Piping o Piping design and coordination of all disciplines and clash report and modifying o 3D modeling of all lines by PDMS software o Design of interconnection and underground piping o Design of piping support and 3D modeling o Isometric, Plan & Section View and support Detail for all pipes  Civil & Structure o 3D modeling of all steel structure and foundations such as tower, galleries and buildings  Equipment o 3D modeling of all equipment such as reduction furnace, scrubbers, reformer, stack, de-dusting, blower, material handling system and etc  Instrumentation o 3D modeling of all instruments and positioning them in appropriate position in lines
  • 35. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Miyaneh Air Separation Plant Type Cryogenic Air Separation Capacity 5,000 Nm3/hr Location Miyaneh, Iran. Owner NISCO Client MMTE Co. Duration 2008 - Present Scope of Works  General: o Conceptual design, and BID document preparation o Bidders Technical evaluation  Process: o Cooling water System PFD and P&ID o Firefighting System PFD and P&ID o Backup System PFD and P&ID  Civil & structure: o Site general civil works (General layout, Rough grading, sewage layout, Cable trench, duct banks) o Basic and detail Design of all buildings, pipe racks and infra-structures of the site o Detail design of all foundation of ASU and Backup o Basic and Detail Design of foundation of Circulating Water  Mechanical & piping o Basic and detail Design of Backup & cooling water circuit equipments o Detail Design of Air Separation Unit Vessels and equipments and Shop drawing preparation o Supervision on Construction of vessels and equipments in Iran o Enquiry preparation for Purchasable Equipments such as Compressors, Cryogenic Pumps, Turbo- Expander and etc. o HAZOP, Basic and detail design of firefighting System o Basic and detail design of HVAC system for all Buildings
  • 36. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Miyaneh Air Separation Plant Type Cryogenic Air Separation Capacity 5,000 Nm3/hr Location Miyaneh, Iran. Owner NISCO Client MMTE Co. Duration 2008 - Present Scope of Works  Instrumentation & Control o Fire detection and Firefighting Instrumentation and Control o Backup & Cooling Water System Instrumentation and Control System  Electrical o Detail design of electrical Network  Operation & Management o Commissioning o Procurement Engineering o Supervision
  • 37. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Pelletizing Induration Furnace Simulation Type Lurgi Pelletizing Platform MATLAB Application Induration Furnace Simulation Client MMTE Co. Duration 2007 – 2008 Features  Simulation of the chemical reactions, heat and mass transfer mechanisms in the Drying, Preheating, Firing and Cooling zone of induration furnace  Assessment of basic design parameters of the furnace like, total length, firing rate and gas flow rates  Determination of final composition of product according to different compositions of the raw material, flows of cold and hot gases, additives, the set points of the fan flows and other parameters  Flow calculation of exhaust gases  Temperature and composition profile of gas and pellet Application  Product calculation for specific composition and tonnage of inlet green pellet  Overall sizing of furnace and capacity of fans for required product  Development of mass and energy balance of furnace
  • 38. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering EAF Process Simulation Type EAF steel making Platform MATLAB/Excel Application Static & Dynamic Process Simulation Client BSE Duration 2007 – 2008 Features  Electric arc furnace process optimization tool  Excel based static mass and energy balance  MATLAB based dynamic modeling (dynamic simulation of the chemical reactions, heat and mass transfer over the time, determination of time varying composition of molten metal and slag based on different conditions of the raw material (DRI and scrap), electrical energy consumption, additives, etc.  Electric arc furnace geometry assessment tool including calculation of general dimensions of the furnace and other important basic design data for the specific production rate such as transformer
  • 39. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Gol-e-Gohar Direct Reduction Plant Type MIDREX DRI Plant Capacity 1.5 Mtpy Location Sirjan, Iran. Owner Golegohar Iron Ore Co. Client MMTE Co. Duration 2012 - Present Scope of Works  Basic design of recuperator including dimensions, size and number of each bundle  Preliminary BOM of bundles  Bundles detail design  Hood detail design  Casing and Steel Structure Design  Final BOM  Pipe and Header detail design  Refractory Design  Detail Design of: o Nozzle of cooling gas distribution in product cooler o FPD slide gate from 38286 to distribution of two legs o Flow air insert o Product discharge chamber to below of hot product distributor. o Feed leg to PDC from FPD slide gate o Feed leg to product cooler
  • 40. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering SHAHIDKHARRAZI DR Plant Type Midrex Direct Reduction Capacity 1.5 Mtpy Location Esfahan, Iran. Owner Mobarakeh Steel Client Iran Engineering Co. Duration 2008 - 2009 Scope of Works  General o Coordination between all disciplines  Piping o Design of piping routes for all lines o 3D modeling of all lines by PDMS software o Clash checking and modifying o Preparing piping isometrics, layout and sections o Design of interconnection and underground piping o Design of piping support and 3D modeling  Civil & Structure o 3D modeling of all steel structure and foundations  Equipment o 3D modeling of all equipment such as reduction furnace, scrubbers, reformer, stack and etc  Instrumentation o Instruments hook up Gol-e-Gohar Pelletizing Plant Type Straight Grate pelletizing Capacity 5 Mtpy Location Sirjan, Iran. Owner Golegohar Iron Ore Co. Client CIC Co. Duration 2006 - 2007 Scope of Works  General o PDMS Modeling of pipe rack structure, cooling water, raw water and industrial water basins and related pumps and other equipments and piping and support design of them o Pipe route Design and modeling of pipe rack piping and design of Supports for piping. o Firefighting Loop and circulating water loop Modeling  Concentrate Feed Bin Area o PDMS Modeling of Steel Structure and Equipments o Design of routs and supports and modeling of piping of concentrate feed bins  Dry Grinding Area o PDMS Modeling of Steel Structure and Equipments o Piping and support design of water and natural gas lines for equipments such as ball mills and hot gas generators and …, and coordination between disciplines  Mixing Building o PDMS Modeling of Steel Structure and Equipments o Air, Water and Slurry Piping and support design, modeling and coordination in mixing building area  Green pelletizing Area o PDMS Modeling of Steel Structure and Equipments o Piping design and coordination of all disciplines and clash report  Indurating Building o PDMS Modeling of Steel Structure and Equipments o Detail Design of piping based on P&ID and pipe routing  Isometric, Plan & Section View and support Detail for all pipes.
  • 41. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Shadegan Steel Complex DR Plant Type Direct Reduction Capacity 800,000 tpy Location Shadegan, Iran. Owner NISCO Client PAYA Co. Duration 2008 - 2010 Scope of Works  General o Coordination between all disciplines  Piping o Basic & detail design of piping route for all lines in core area and material handling system o Stress analyzing for critical pipe lines o Support detail design & 3D modeling o Duct design o Isometric, Plan & Section View and support Detail for all pipes. o MTO of piping and special items
  • 42. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Neyriz Steel Complex DR Plant Type Direct Reduction Capacity 800,000 tpy Location Neyriz, Iran. Owner NISCO Client PAYA Co. Duration 2008 - Present Scope of Works  General o Coordination between all disciplines  Piping o Basic & detail design of piping route for all lines in core area and material handling system o Stress analyzing for critical pipe lines o Support detail design & 3D modeling o Duct design o Isometric, Plan & Section View and support Detail for all pipes. o MTO of piping and special items
  • 43. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Baft Steel Complex DR Plant Type Direct Reduction Capacity 800,000 tpy Location Baft, Iran. Owner NISCO Client PAYA Co. Duration 2008 - Present Scope of Works  General o Coordination between all disciplines  Piping o Basic & detail design of piping route for all lines in core area and material handling system o Stress analyzing for critical pipe lines o Support detail design & 3D modeling o Duct design o Isometric, Plan & Section View and support Detail for all pipes. o MTO of piping and special items
  • 44. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Chaharmahal Steel DR Plant Type Direct Reduction Capacity 800,000 tpy Location Sepiddasht, Iran. Owner NISCO Client Mines & Metals Eng. Duration 2008 - Present Scope of Works  Piping & Support design  Engineering Coordination between: o Piping o Structure o Equipment o Civil o Electrical o Instrument
  • 45. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Sabzevar Steel DR Plant Type Direct Reduction Capacity 800,000 tpy Location Sabzevar, Iran. Owner NISCO Client Mines & Metals Eng. Duration 2008 - Present Scope of Works  Piping & Support design  Coordination between: o Piping o Structure o Equipment o Civil o Electrical o Instrument
  • 46. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering South Kaveh Steel DR Plant Type Direct Reduction Capacity 800,000 tpy Location Bandar Abbas, Iran. Owner BONYAD Client Mines & Metals Eng. Duration 2007-2008 Scope of Works  General o Coordination between all disciplines  Piping o Piping design and coordination of all disciplines and clash report o 3D modeling of all lines by PDMS software o Clash checking and modifying o Design of interconnection and underground piping o Design of piping support and 3D modeling o Isometric, Plan & Section View and support Detail for all pipes  Civil & Structure o 3D modeling of all steel structure and foundations  Equipment o 3D modeling of all equipment such as reduction furnace, scrubbers, reformer, stack,de-dusting, blower, material handling, coating and etc  Instrumentation o 3D modeling of all instruments and positioning them in appreciate position in lines
  • 47. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Hormozgan Steel Complex DR Plant Type Direct Reduction Capacity 1,600,000 tpy Location Bandar Abbas, Iran. Owner NISCO Client Mines & Metals Eng. Duration 2006-2007 Scope of Works  Piping & Support design  Engineering Coordination between: o Piping o Structure o Equipment o Civil
  • 48. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering Khouzestan Steel Zamzam II DR Plant Type Direct Reduction Capacity 800,000 tpy Location Ahvaz, Iran. Owner Khouzestan Steel Client Mines & Metals Eng. Duration 2006 - 2007 Scope of Works  General o Coordination between all disciplines  Piping o Piping design and coordination of all disciplines and clash report and modifying o 3D modeling of all lines by PDMS software o Design of interconnection and underground piping o Design of piping support and 3D modeling o Isometric, Plan & Section View and support Detail for all pipes  Civil & Structure o 3D modeling of all steel structure and foundations such as tower, galleries and all buildings  Equipment o 3D modeling of all equipment such as reduction furnace, scrubbers, reformer, stack, de-dusting, blower, material handling system and etc  Instrumentation o 3D modeling of all instruments and positioning them in appreciate position in lines
  • 49. www.Asynsteel.org Tel/Fax: +98-21-88039662(3) ASYN Steel Engineering ASYN Steel Engineering Basic Concepts in Iron & Steel Industries Address: No. 3, 2nd Alley, North Sheikh Bahaei St., Tehran - Iran, Post Code: 1436764818 Tel: +98-2188039662-8Fax: +98-2188039663 Website: www.asynsteel.org E-Mail: info@asynsteel.org