3M Scotchkote Overview

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3M Scotchkote products designed to help in a wide variety of equipment repair, building and envelope maintenance, corrosion and water entry solutions.

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3M Scotchkote Overview

  1. 1. HEIInnovative Solutions for Maintenance & Repair<br />authorized distributor for<br />3M–ScotchkoteProducts<br />
  2. 2. 3M – ScotchkoteProductsInnovative Solutions forYour Organization<br />Mechanical Equipment Repair<br />Repair, lining and coating of pipes & valves<br />Repair and protection of pumps<br />Repair and protection of concrete<br />Seamless floor systems & Hygienic Wall Systems<br />Non-skid (positive grip) systems<br />
  3. 3. Mechanical Equipment Repairs<br />Shaft Repairs – Machined<br />Metal-Tech EG is applied while the part is in the chuck. After it sets up (about 2 hours) it is machined back to size.<br />
  4. 4. Mechanical Equipment Repairs<br />Shaft Repairs – Using the Former ( split sleeve) Technique<br />Machine a split sleeve (can be made from any rigid material). The I/D of the sleeve is to be the same as the O/D of the shaft. 1/8” weep holes are drilled in the sleeve every 3 – 4 inches. Release agent is applied to sleeve. Metal-Tech is applied to both shaft and sleeve and sleeve is clamped in place.<br />Shaft is damaged, disassembly is difficult or impractical. Repair in place is attractive.<br />Remove old bearing and other obstructions. Prep the shaft with grinders. Leave surface as rough as possible.<br />Once the Metal-Tech material has cured ( 2 to 4 hours), the sleeve is removed. Parting lines and nubs from the weep holes are cleaned up with emery cloth and the shaft is ready for reassembly.<br />
  5. 5. Mechanical Equipment Repairs<br />Key-way Repair<br />Bearing Housings<br />Pin Bushings <br />
  6. 6. Mechanical Equipment Repairs<br />Advantages to Polymeric Repair Systems<br />No heat distortion, stress or metallurgical changes to substrate material.<br />Our materials are based on resilient resin systems which allow the same product to be used on multiple substrates. This also makes our materials able to withstand vibration, impact and thermal movement better than other systems.<br />Effective on any substrate (aluminum, cast iron, stainless…)<br />No special equipment required.<br />Easy application<br />Can be done in place<br />Minimal downtime<br />Cost effective<br />
  7. 7. Piping & Valves<br />Emergency Leak Repair<br />Leaks occur without warning and never at a good time or place. Our materials allow for quick, durable repairs that can get you to the next outage or, in many cases are permanent repairs.<br />
  8. 8. Piping & Valves<br />Valve Repair<br />Corrosion, abrasion and general wear can be repaired and prevented. Valve seats can be repaired with excellent results.<br />
  9. 9. Piping & Valves<br />We have excellent materials for lining pipes as well as for exterior protection<br />
  10. 10. Pumps<br />Nearly 25% of industrial electricity demand comes from industrial motor systems <br />Over 50% of pump life cycle costs result from energy and maintenance expense <br />Less than 15% of pump life cycle costs are initial purchase costs <br />Energy savings of 20% or more are possible with systems optimization <br />
  11. 11. Pumps<br />Pump repair and optimization are a major focus for our business. With 30 years of experience in pumps and related equipment, we can help you trouble shoot and resolve many pump problems.<br />
  12. 12. Pumps<br />Cerami-Tech EG: <br />Repair general wear, abrasion and corrosion damage. <br />Cerami-Tech CR:<br />Improve pump efficiency thru reduced internal friction loss. Corrosion resistant and durable.<br />Cerami-Tech FG<br /> High performance abrasion and corrosion resistance. Broader chemical and temperature tolerance.<br />Cerami-Flex FG<br /> Flexible lining system designed for cavitation and abrasion resistance.<br />
  13. 13. Pumps<br />Pump repairs can be done in house by your personnel or off site in our approved pump shops. We provide training and support for every application.<br />
  14. 14. Concrete Repair<br />Concrete is considered a permanent construction material and yet it is constantly degraded by exposure to the environment, movement of the earth and man made stress. We have a variety of materials designed to make durable repairs to all types of concrete structures.<br />
  15. 15. Bonneville Hatchery <br />Battery A Rearing Ponds Crack Repair<br />
  16. 16. Concrete Repair<br />Floor-Tech PR<br />Fast setting, self priming concrete repair for small patch jobs and low temperature repairs.<br />Floor-Tech RS<br />Resurfacing screed for flat areas and minimal thickness vertical repairs. Ideal for resurfacing badly pitted or agrigated floors.<br />Grano-Tech<br />High performance concrete repair for high stress applications.<br />Wall-Tech LW<br />Light weight concrete repair for vertical and overhead repairs.<br />
  17. 17. Concrete ProtectionChemical Containment<br />We offer a broad range of specialty coating for primary and secondary chemical containment of both acids and caustic in high concentrations. Almost any industrial chemical can be addressed by our range of product.<br />
  18. 18. Seamless Floor Systems<br />We offer a broad range of seamless floor systems. Water based, solvent free, 100% Solids, epoxy and polyurethane based systems are all available.<br />We will work with you to select the right system for your specific application.<br />These systems are safe and easy to use. They can be applied by in house crews or by our approved contractors. We provide on-site training and technical support for everything we sell.<br />
  19. 19. Non-SkidPositive Grip Systems<br />By incorporating an appropriate aggregate into our resin systems, we can create positive grip systems for a variety of purposes.<br />Non-skid aggregate can be added to any one of our floor systems to produce greater traction where it is needed.<br />The rolls above are coated with Metal-Tech FG and then aluminium oxide grit is applied to provide positive grip on these break testing rolls. The same system is applied to lumber mill rolls for more efficient movement of lumber thru the mill.<br />
  20. 20. Additional Areas We Can Help With<br />Roof Repairs / Water Penetration Issues<br />Hygienic Wall and Floor Systems<br />Exterior Coatings for Tanks and Structural Steel<br />
  21. 21. Thank You<br />Questions????<br />We can be reached at (425) 802-1691<br />Derek@3MScotchkote.com<br />HEI<br />Derek Morse<br />Technical Consultant<br />

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