NYSAS Seminar LC-IR To Characterize Polymeric Excipients In Pharmaceutical F...
ACS2010 GPC-IR To Characterize Macromolecular Excipients In Pharmaceutical Formulations-8-22-2010
1. ACS 2010 National Meeting
Division of Analytical Chemistry
GPC-IR to Characterize Macromolecular
Excipients in Pharmaceutical Formulations
Ming Zhou, William Carson,
Sidney Bourne & Tom Kearney
Spectra Analysis, Inc.
August 22, 2010
Contact: ZhouM@Spectra-Analysis.com
Tel. 508-281-6276
1
3. Hyphenated Technologies &
Major Applications
LC-MS LC-IR
Separation
Liquid Chromatography
Detection & Mass Infra Red
Data Analysis Spectroscopy Spectroscopy
Applications Small Molecules, Proteins Polymers
Pharma API’s Polymeric Excipients
7. Features of DiscovIR-LC
High Quality Solid Phase Transmission IR Spectra
Real-Time On-line Detection
Microgram Sensitivity
Compatible with all LC Solvents and Gradients
• e.g. Water, ACN, Methanol, THF, Chloroform, HFIP
Compatible with all GPC/SEC Solvents
Fully Automated Operation: No Fractionation
Multi-Sample Processing: 10 Hr ZnSe Disk Time
8.
9. Compositional Drift Analysis of
Copolymer Poly(A-B) by GPC-IR
A
A/B Ratio B
Absorption
High MW Low MW Molar Mass
Ratio 10/8 12/12 2/4 Total 24/24
A% 56% 50% 33% 50%
10. Compositional Heterogeneity of
Copolymer Poly(A-B)
GPC-IR GPC
Absorption
IR Bulk 50% (NMR)
(MS)
High MW Low MW Molar Mass
Ratio 10/8 12/12 2/4 Total 24/24
A% 56% 50% 33% 50%
11. GPC-IR Spectrum of Copovidone
Excipient - VP/VAc Copolymer
Peak 1680 cm-1 from VP comonomer
Peak 1740 cm-1 from VAc comonomer
12. Excipient Compositional Drift
w/ MWD Vs. Bulk Average
GPC-IR Chromatogram Overlay with Comonomer IR Peak Ratios
Copovidone
Bulk Average
(Molecular Weight Distribution)
Abs. Peak Ratio: AVA / AVP = (k1*b*MVA) / (k2*b*MVP) = k (MVA / MVP) ~ Comonomer Ratio
13. Excipient Compositional Drift
w/ MWD Vs. Bulk Average
.6
Copovidone: sample A 50
molecular weight
.5
% acetate comonomer
distribution
max. IR absorbance
45
.4
.3 Bulk Average comonomer composition 40
40% VAc distribution
.2
35
.1
0 30
106 105 104 103 102 Molecular Weight
14. Copovidone MW Distributions from
Different Suppliers (Manf. Processes)
.6
Copovidone: sample A
sample B
.5
sample C
max. IR absorbance
.4
.3
.2
.1
0
Molecular Weight
106 105 104 103 102
Copovidone A gave clear tablets while Copovidone C led to cloudy ones.
15. Copovidone Compositional Drifts
from Different Manf. Processes
.6
Copovidone: sample A
50
sample B
.5
% acetate comonomer
sample C
45
.4
Molecular Weight
max. IR absorbance
Distribution Comonomer Composition
.3
Distribution
40
Bulk 40% VAc
.2
35
.1
0 30
Molecular Weight
106 105 104 103 102
Copovidone A gave clear tablets while Copovidone C led to cloudy ones.
16. Excipient Characterization
by LC-IR in Pharma Formulations
Copolymer Compositional Analysis with MW Distributions
• Comonomer Ratio Drift (Functional Groups) vs. Bulk Average
• Excipient Lot-to-Lot Variations: QbD Studies
Excipient Performance & Functional Group Correlations
• Hydrophobic/Hydrophilic Ratio Drift vs. Phase Separations
• Effects on Excipient Dissolution Behavior
Reference
(1) Chemical Heterogeneity on Dissolution of HPMC,
EU J. of Pharma Sci., P392 (2009), A. Viriden et al.
(2) Comp Drift Effect on Dissolution of PMMA/MAA,
Materials Letters, P1144 (2009), E. Manias et al.
16
17. Excipient Degradation from
Hot Melt Extrusion Process
Hot Melt Extrusion Process: To Make Solid Dispersions
for Low Solubility Drugs to Improve Bioavailability
Degradation Issues
• Excipient & API Degradation at High Temp. (100-200C)
• Discoloration / Residues
• Degradant / API Interactions
Process Variables
• Temperature
• Time (Screw Speed)
• Torque
• Screw / Die Designs
17
18. Excipient HPMCAS Degradation
in Hot Melt Extrusion Process
Unprocessed
Processed at 160C
Degradant
Processed at 220C
19. Degradant from HPMCAS (220C)
in Hot Melt Extrusion Process
IR Database Search Result: Succinic Acid
20. HPMCAS Degradation
in Hot Melt Extrusion Process
-C=O
OH
Functional Group Ratio Changes from High Temp Process (Sample C)
21. GPC-IR Analysis of HPMCAS
Degradation in HME Process
Detected Degradants: Succinic Acid & Derivatives
Detected Functionality Ratio Change: Hydroxyl Vs. Carbonyl
Help Understand Excipient Degradation Mechanism
Study Excipient / API Interactions
Define Safe Process Window: QbD
Excipient Blends with Plasticizers and Additives
HOOC-CH2-CH2-C=O
CH3-C=O
Fig. A Schematic Structure of HPMC-AS
23. Eudragit L100-55 Compositional Drift at
Different Elution Times (Red 8’ & Blue 10’)
COOEt
1735
COOH
1705
CH2 CH3
Areas: L R
Acid / Ester Co-Monomer Ratio ~ Acid / Ester Peak Area Ratio = [(L+R)-2L] / (2L)
24. IR Spectra of L100-55 Samples at
Polymer Peak Center (Elution Time ~9.4’)
S0 – Green Ref COOEt
S1 – Pink 130C 1735
S2 – Blue 160C
S3 – Black 190C
COOH
1705
NCE?
1805 cm-1
CO-OH
24
25. Excipient L100-55 Crosslinked from
COOH to Anhydride at Higher Temp
COOEt
1735 S0 – Green Ref
S1 – Pink 130C
S2 – Blue 160C
COOH S3 – Black 190C
1705
NCE?
1805 cm-1
25
26. Summary: Eudragit L100-55
Degradation & Stability from HME
Sample # Extrusion Screw Sample Sample Degradant Polymer
Temp. Speed Color in THF Formed Change
(~0.5%)
S0 Not White Clear None None
Processed Solution
S1 130 C 250 rpm Off Clear Trace
White Solution Anhydrides
S2 160 C 250 rpm Off Clear Anhydrides Acid/Ester
White Solution Ratio
Decreased
S3 190 C 250 rpm Brownish Some Anhydrides Acid/Ester
Residue Ratio
Decreased
26
36. IR Band Identifications of HPMCAS
Excipients for Ratio Drift Analysis
S A
HP HOOC-CH2-CH2-C=O CH3-C=O
C O
M M M M
o
O O
M CH3 M CH3 M
CH3-C=O A
Groups HP M C A AS Notes
CH3 1372 HP
OCH3 2830 M
OH 3470 (Unsub. OH & HP OH) OH
COCH3 1235 A
Total C=O 1740 AS
CH2 2935 2935 2935 2935 CH2
C-O-C 1060 BackBone
(BB)