1. TECHNICAL SPECIFICATIONS for 5000 Ltrs./Hr. Packaged Drinking water
IN COMPLETE SS 304
5000 Ltrs/Hr
1
Raw Water Pump
Flow Rate
Rated Power in HP/KW
Phase
10000 Ltrs./Hr.
3 Hp
Three Phase
Make of Pump
Type of Pump
Materials of Construction
Type of Impeller
2
3
4
5
6
7
8
Nanfang / Lowara /CRI
Centrifugal Type
Stainless Steel 304
Intermediate- Storage Tank
Materials of Construction
Capacity in Ltrs.
Stainless Steel 304
5000
Final Storage Tank
Materials of Construction
Capacity in Ltrs.
Stainless Steel 304
2000
Transfer Pump
Flow Rate
Rate Power in HP/KW
Phase
Type of Pump
Make of Pump
Material of Construction
5000 Ltrs./Hr.
1.5 Hp
p
Three Phase
Centrifugal Type Multi-stage
Nanfang / CRI / SS Star Supreme
Stainless Steel 304
Doser for Chlorine
Doser for PH Correction
Doser for Antiscalant
Capacity
Discharge Pressure
Material of Construction
Head / Fittings
Diaphragm
Ball Valve
Brine Tank
0 – 4 ltrs/hr.
2
Max. Injection 10 Kg/Cm .
Housing GFPP
PP / PVC
Teflon
Ceramic
50 Ltrs. Sintex Chemical Tank
Inter Connecting Pipelines
Material of Construction
Pipeline Size
Type of Pipeline
Type of Fittings
Stainless Steel 304
1" & 1½"
Stainless Steel 304 Pipes
Triclover Fittings
Stainless Steel 304
2. 9
10000 Ltrs./Hr.
80,000 liters/day
Stainless Steel 304
1500
800
1½"
Multiport Valve
High Quality Quartz Silex Sand
Stainless Steel 304
1½"
2
0.75 Kg / cm
Max. Working Pressure
10
Sand Filter
Flow Rate
Output per Shift (8 Hrs.)
Material of Construction
Height of the Vessel in mm.
Dia of the Vessel in mm.
Inlet/Outlet Pipe Size
Type of Valve
Media
Type of Pipeline
Pipeline Size
Min. Working Pressure
3.5 Kg / cm
Carbon Filter
Flow Rate
Output per Shift (8 Hrs.)
Material of Construction
Height of the Vessel
Dia of the Vessel
Inlet/Outlet Pipe Size
Type of Valve
2
Media
Type of Pipeline
Pipeline Size
Min. Working Pressure
12
Stainless Steel 304
1½"
0.75 Kg / cm2
Max. Working Pressure
11
10000 Ltrs./Hr.
80,000 liters/day
Stainless Steel 304
1500
800
1½"
Multiport Valve
Activated Carbon of Coconut Shell with
950 ppm Iodine content
3.5 Kg / cm2
U.V. System
Flow Rate
Material of Construction
No. U.V. Lamps
Lamp Make
No. of Cylinders
No. of Quartz Jackets
Inlet/Outlet Pipe Size
Life of the Lamp
5000 Ltrs./Hr.
Stainless Steel 304
3
Philips/ Sanyo Denki
1
3
11/2"
7500 Hrs.
Cleaning Pump
Flow Rate
Rate Power in HP/KW
Phase
Type of Pump
Make of Pump
Material of Construction
2000 Ltrs./Hr.
1 Hp
Three Phase
Centrifugal Type Multi-stage
Nanfang / CRI / SS Star Supreme
Stainless Steel 304
3. 13
Micron Filter
No. of Micron Filters
Flow Rate
Micron Rating
Type of Catridge
Material of Construction
Height in mm
Dia in mm
Height of the Catridge
No. of Catridge in each Filter
Inlet/Outlet
14
3
5000 Ltrs./Hr.
1, 0.45, 0.2
1 Wound Type
0.45, 0.2 Pleated Type
Stainless Steel 304
550
250
20"
3
1"
Reverse Osmosis System
Flow Rate (Permeate only)
Output per Shift (8 Hrs.)
Percentage of Recovery
Inlet/Outlet Size
Make of Membrane
Type of Membrane
Size of Membrane
Make of Housing
Size of Housing
No. of Membranes
g
No. of Housings
Make of Pump
Type of Pump
Capacity of Motor
MOC of Pump
5000 Ltrs./Hr.
40,000 Ltrs
50% to 60%
11/2"
Hydranautics / Osmonics
Thin Film Composite
8" x 40"
Advanced Composite/Pentair
8" x 80"-2 No's , 8"x40"- 1No
5
3
Nanfang / Lowara /CRI
Centrifugal Type Multi-stage
10 Hp
SS 304
Accessories : (Included in the R.O. System)
5 Micron sediment Pre-Filter
On-line Rota Meter (Flow Meter)
Digital TDS Meter
Internal SS 304 Tubing
Completely Automatic Electronic Power Pannel
Automatic Low/High Pressure Cut off Switch
Pressure Guages
SS 304 Frame
CIP System
15
Ozone Generator
Capacity
Feed Gas
No. of Cells
Cooling of Cell
Electrical Power
Size of Unit
Height
4 - 6 gms/hr
Oxygen Concentrator
2
Air Cool
Max. 300 watts
500 mm
4. Width
Depth
Frame and Box
Electrolytic Cell
Electrical Powers
Installation
16 Ozone Circulation Pump
Flow Rate
Rate Power in HP/KW
Phase
Type of Pump
Make of Pump
Material of Construction
450 mm
225 mm
Stainless Steel 304
Stainless Steel 316
230 Volts, 50 Cycles
Self Standing or Wall Mounting
1000 Ltrs./Hr.
0.5 Hp
Three Phase
Centrifugal Type Multi-stage
Nanfang / CRI / SS Star Supreme
Stainless Steel 304
5. LAB EQUIPMENTS:
Laboratory Equipments
S.No.
Items
1
2
3
4
Incubator (Biofit)
Hot Air Oven (Biofit)
B.O.D. Incubstor (Biofit)
Auto Clave (Biofit)
2 No
1 No
2 No
1 No
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Water Bath (Biofit)
Water Still (Biofit)
Hot Plate (Biofit)
Heating Mantel (Biofit)
Laminar Air Flow (CAS)
P.H. Meter (Sansel)
TDS Meter (Sansel)
Nephlo Meter (Sansel)
Spectrophoto Meter (Elico)
Colony Counter (Sansel)
Balance (Dhona)
Microscope (Vision)
Magnetic Stirrer (Remi)
Vaccum Pump (Crompton)
Fume Hood
Dark UV Chamber
Glassware
Chemicals (including Microbiological Media)
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
1 No
CHEMICAL REQUIREMENTS:
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Aluminium Potassium Sulphate
Ammonium Acetate
Ammonium Chloride
Ammonium Dichromate
Ammonium Ferrous Sulphate
Ammonium Nitrate
Ammonum Sulphate
Ascorbic Acid
Acetic Acid glacial
Ammonia Solution
Acetone-E (Ethanol)
Acetone-M (Methanol)
Barium Chloride
Boric Acid
Buffer Tablets 4.0,7.0,9.2
500 gm
500 gm
500 gm
500 gm
500 gm
500 gm
500 gm
5gm
500 ml
500 ml
500 ml
500 ml
500 gm
500 gm
each 1 pack
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Bronocresol Green Powdwe
Cobaltus Chloride
Calcium Carbonater
Calcium Chloride
Calcium Hydroxide
Charcoal Activated Powder
Citric Acid
Copper Metal Powder
Cupric Sulphate
Chloroform AR
Cyclohexaone
Di ammonium Hydrogen Orthophosphate
Dodecyl Benzene Sulphonic Esther
Devardas Alloy
Di Iso Propyl Ether
E.D.T.A Di Sodium Salt RA
Erichrome Black- T
Erichrome CynanineR Dye
Ethyl Acetate
Ferric Chloride
Ferric Citrate (Iron Citrate)
Glycerol (Glycerin)
Gelatin Powder
Hexamine (Hexamethylene tetra amine)
Hydrazine Sulphate
H d i S l h t
Hydroxylamine Hydrochloride
Hydrochloric Acid
Hydrogen Peroxide
Magnesium Sulphate
Mercury Iodide
Methyl Orange
Methyl Red
Methyl Blue
NED Dihydrochloride
N-N-Dimethyline Diamine P-Oxalate
Neocuproine
Nitric Acid
Ortho Phosphoric Acid
Patton & Reeder's
Phenolphthalein
Potassium Periodate
Potassium Chloride
Potassium Chloroplatinate
Potassium Chromate
5 gm
100 gm
500 gm
500 gm
500 gm
250 gm
500 gm
100 gm
500 gm
500 ml
500 ml
500 gm
25 gm
50 gm
500 ml
100 gm
25 gm
5 gm
500 ml
500 gm
250 gm
500 gm
250 gm
500 gm
100 gm
100 gm
500 ml
500 ml
500 gm
25 gm
25 gm
25 gm
25 gm
5 gm
1 gm
1 gm
500 ml
500 ml
5 gm
100 gm
50 gm
500 gm.
1 gm
500 gm
8. LAB GLASS WARE
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Aluminium Foil
Bunsen Burner
Burette Glass 50ml
Burette Stand with Clamp
Beaker Glass 100 ml
Beaker Glass 250 ml
Beaker Glass 500 ml
Beaker PVC 250 ml
Beaker PVC 500 ml
Cover Glass
Cotton Absorbment / non Absorbment
Centrifuge Table Model 4 Tube
Conical Flask Glass 100 ml
Conical Flask Glass 250 ml
Conical Flask Glass 500 ml
Conical Flask PVC 250 ml
Desicator 2 Liter capacity with inner plate
Dropper
Durham's Tubes
Distillation Apparatus 1 liter capacity
Distillation Apparatus Stand
Evaporating Di h Gl 250 ml
E
ti Dish Glass
l
Evaporating Dish Glass 125 ml
Enamel Tray
Filter Assembly Glass
Filter Funnel S.S 250 ml
Filter Paper
Filter Paper whatman 40 (125 mm)
Filter Paper Membrane (0.45 Micron m)
Filter Paper Membrane (0.22 Micron m)
Funnel Glass 25 ml
Funnel Glass 50 ml
Funnel Glass 100 ml
Funnel PVC 100 ml
Gas stripping apparatus with stand, flow meter & air unit
Gibbs Apparatus (250 ml)
Glass Rod
Glass Bits
Iodine Flask Glass 250 ml
Iodine Flask Glass 100 ml
Inoculation Loop with Wire
1 Roll
1 No
2 No
2 No
3 No
3 No
2 No
2 No
2 No
1 PKT
1 Roll
1 No
4 No
7 No
2 No
2 No
1 No
5 No
1 PKT
1 No
1 No
2N
No
2 No
1 No
1 No
1 No
2 Box
1 Box
1 Box
1 Box
2 No
2 No
2 No
2 No
1 No
1 No
5 No
1 Box
1 No
2 No
1 No
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Iron wire 1 meter
Kjeldal Assembly 1 L capacity
Kjeldal Assembly Stand
Measuring cylinder Glass 10 ml
Measuring cylinder Glass 25 ml
Measuring cylinder Glass 50 ml
Measuring cylinder Glass 100 ml
Nessler Tube Stand PVC 100 ml
Nessler Tube Stand PVC 50 ml
Nessler Cylinder 100 ml
Nessler Cylinder 50 ml
Petridish's Glass
Petridish Container S.S
Pestle & Mortar
Pipette Gradual 1 ml
Pipette Gradual 2 ml
Pipette Gradual 5 ml
Pipette Gradual 10 ml
Pipette Gradual 0.1 ml
Pipette Volumetric 50 ml
Pipette Volumetric 20 ml
Pipette Volumetric 10 ml
Pippette Rock PVC
Pippette Container S.S
Porcelain til
P
l i tiles
pH paper 1 Box
Reagent Bottle N/M Glass 500 ml
Reagent Bottle N/M Glass 250 ml
Reagent Bottle N/M Glass 100 ml
Reagent Bottle N/M Glass 50 ml
Reagent Bottle PVC 500 ml
Reagent Bottle PVC 100 ml
Reagent Bottle Amber 500 ml
Reagent Bottle Amber 250 ml
Reagent Bottle Amber 100 ml
Rubber Bulb (For pipette Out)
Rubber Tube 10mm special
Seperating Funnel 250 ml
Seperating Funnel 125 ml
Seperating Funnel Stand
Silica Crucible 50 ml
Slides
Spatula S.S
Standard Flass Glass 500 ml
1 No
1 No
1 No
2 No
2 No
2 No
2 No
1 No
1 No
6 No
6 No
18 No
1 No
1 No
6 No
4 No
4 No
6 No
2 No
1 No
1 No
1 No
3 No
1No
2N
No
1No
12 No
18 No
12 No
6 No
20 No
10 No
10 No
10 No
5 No
4 No
10 mts
2 No
4 No
4 No
2 No
1 PKT
6 No
2 No
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Standard Flass Glass 250 ml
Standard Flass Glass 100 ml
Standard Flass Glass 50 ml
Standard Flask PVC 100 ml
Standard Flask PVC 250 ml
Screw Cap (Culture) Bottle 125 ml (wide mouth)
Screw Cap (Culture) Bottle 60 ml
Screw Cap (Culture) Bottle 30 ml
Test Tube 10 ml
Test Tube 20 ml
Test Tube Stand PVC
Tissue Paper
Tripart Stand
Tongs
Test-tube holder
Thermo Meter 50Deg C(0.5 least count with certificate)
Thermo Meter 110 Deg C
Thermo Meter 350 Deg C
Watch Glass 3"
Watch Glass 4"
Watch Glass 5"
Wash bottles 500 ml
Wash Brush
Wide mouth Glass Stoppard Bottle 250 ml
Wide
Wid mouth Gl St
th Glass Stoppard B ttl 1000 ml
d Bottle
l
Wire Gaze
4 No
6 No
4 No
2 No
1 No
3 No
6 No
6 No
10 No
10 No
2 No
2 Roll
1 No
2 No
2 No
1 No
1 No
1 No
2 No
2 No
2 No
4 No
4 No
5 No
1N
No
2 No
11. PIONEER WATER SOLUTIONS
60BPM Rotary Water Filling Machine
TECHNICAL SPECIFICATION
This is fully automatic filling machine for filling range from 300ml to 2000ml pet bottles. It’s having
feature automatic feeding, washing, filling, capping and delivers the bottles to conveyor.
MAIN PART OF THE FILLING MACHINE
FEED CONVEYOR AND DISCHARGE CONVEYOR
This is 1.0H.P air blower with 5 feet conveyor with stainless steel air conveyor to feed bottles.
This is 0.5H.P gear motor drive with 16 feet discharge conveyor with stainless steel chain and guide
rod.
NECK STAR WHEEL
Stain less steel neck plate used for to pick the bottles from conveyor and transfer to washing segment.
WASHING SEGMENT
Its having S.S. Rod cam mechanism for tilting the bottles for washing neck pincher to used for pick up
the bottles star Wheel Cam actuated washing nozzles to be used for washing the bottles.
NECK PLATE HOUSING FOR FILLING AND CAPPING
It contents neck plate used for picking up the bottles from one place to other place. From washing
segment to filling and filling to capping.
FILLING
Here a stainless steel tank with spring loaded valve for filling. It’s fully gravity pressure type filling.
When bottle come only filling actuated. Mechanical segment using for lifting the bottles mechanical
activation.
CAPPING
Here fully gear mechanism with top cam actuated system for pressing the capping shaft. Here
magnetic capping head to using for tightened the cap.
CAP FEEDING
Here an hopper is provided with a cap collection drum to feed the caps automatically to chute.
STAR WHEEL
Nylon cast star wheel plate using for pick the bottles form capping section to discharge conveyor
CAPACITY OF THE MACHINE
The capacity of the machine is 60 bottles per minute at range of 1000ml bottles for automatic washing,
filling and capping.
Old No.26, New No.65, Anna Main Road, M.G.R. Nagar, Chennai – 600 078.
Ph: 044 – 24740020. Fax: 044-24850504.Email: pioneer.watersolutions@gmail.com
12. PIONEER WATER SOLUTIONS
MAIN DRIVE
Main drive of the machine is 3 H.P geared motor with variable speed drive mechanism.
GEAR
All gears are made by nylon cast spur gear.
STRUCTURE
MS structure with fully stainless steel sheet gladding with glass with Aluminum doors for side of the
machine.
MACHINE SIZE
1900mm x 1450mm x 2000mm
CONVEYOR LENTHS
5 feet air conveyor infeed
:
1 No
16 feet conveyor outfeed
:
1 No
Power consumption
:
12 H.P
No of washing
:
10 No’s
No of filling head
:
16 No’s
No of capping head
:
6 No’s
All main shaft are made of MS
All housing are made of SS
All gears are made of Nylocast
Inspection lamp 0.6mts Length
Variable control drive to control the speed of machine
Type of bottles (pet)
Type of filling
:
Gravity
Machine efficiency
:
95%
No change parts required filling lower or higher capacity
PROCESS PHILOSOPY
The bottles are loaded manually in the infeed conveyor. The machine starts and the bottles start
entering into rinsing section. In the rising section the bottles starts rinsing with high pressure. After
rinsing the bottles starts entering into filling section were the bottles filled. After filling the Bottles
starts entering into capping section were the Bottles are capped. The caps are feeded from hopper thru
the chute to the capping section. The machine has VFD (Variable Frequency Drive) to run the machine
smoothly. Thus the process takes place.
Old No.26, New No.65, Anna Main Road, M.G.R. Nagar, Chennai – 600 078.
Ph: 044 – 24740020. Fax: 044-24850504.Email: pioneer.watersolutions@gmail.com
13. PIONEER WATER SOLUTIONS
PRICE SCHEDULE
S.No
1
Item Descriptions
Automatic
Machine
60
BPM
Price
Rotary
Filling 14.80 LAKHS
(Rupees Fourteen Lakhs and Eighty Thousand Only)
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Rated Filling Capacity and speed of all the above Filling machines correspond to 1 Ltr
Bottle.
All Pipelines till the unit will be in your scope.
All electrical lines till the unit will be in your scope.
Any civil construction or BIS works will be in your scope.
Transportation at actual to be borne by you.
Inkjet Coding Machine
S.No
1
Item Descriptions
Inkjet Coding Machine (2 Line Printer)
Make : Willet from Videojet
Price
Rs 1,85,000/-
(Rupees One Lakh and Eighty Five Thousand only)
Note: UPS for the same has to be provided from your end.
Old No.26, New No.65, Anna Main Road, M.G.R. Nagar, Chennai – 600 078.
Ph: 044 – 24740020. Fax: 044-24850504.Email: pioneer.watersolutions@gmail.com
14. Technical Specifications for PET Bottle Blow Moulding Machine
S.NO
PARTICULARS
2 CAVITY
1
Production Capacity
800 – 900 Bottles/hour
2
Min. Product Volume
200 ml
3
Max. Product Volume
2000 ml
4
Volume available upto
5 ltr. Jar
5
Max. Blowing Pressure
15 kg/cm2
6
Machine Working Pressure
8 kg/cm2
7
Locking Pressure
8 tons
8
Min. Mould Thickness
140 mm
9
Opening Stroke
150mm
10
Distance between Tie & Rod
285 mm
11
Centre Distance
120 – 140 mm
12
Max. Sealing Diameter
20-32 mm
13
Power Required
3.6 K Watt
14
Machine Size
1100 x 100 x 1900mm
15
Max. Air Power Consumption
34 CFM
16
Max. Power Consumption
70 – 90 units / day
17
Air compressor - Minimum
15 HP low pressure (hp/kg/cm 2)
18
Air compressor - Maximum
20 HP High pressure(hp/kg/cm 2)
