The document discusses 3D printing including its definition, history, current uses and future applications. It provides details on 3D printing processes and materials. Applications discussed include consumer goods, medicine, and automotive. The document also outlines market analysis, opportunities, challenges and forecasts for growth in industries like aerospace, automotive and medical fields that will drive the 3D printing market to over $21 billion by 2020.
2. Definition and Working Process of 3D Printing
Development of 3D Printing
Origin and History
Current Market Analysis
Applications (and Case Studies)
Consumer Goods
Medical
Automotive
Opportunities and Challenges
Future
3. What is 3D Printing (Additive Manufacturing)?
a process of making three dimensional solid objects from a
digital model accomplished through additive processes where
multiple successive layers of raw materials are laid down
How Does it Work?
Virtual Design (CAD file or Scanned)G-Code Layered
Printing
What are the Printing Materials?
plastics, metal, human tissue, wax, edible food particles,
glass, polymers, sand and glue mixes
4. Origin and History
Origin and early development in late 1980s
First Appearance: Rapid Prototyping late 1980s
First Patent :Charles Hull 1986
First Commercial RP system: introduced in 1987; sold in 1988
Continued development throughout 1990s
Umbrella term Additive Manufacturing (AM).
Diversification into two areas: High-end & Concept Modelers
New advances in 21st century
First 3D printer under $10,000: 2007
Accessible 3D printing technology: RepRap
First commercially available 3D printer in kit form:2009
5. Current Market Analysis
Global
valued $2.3 billion in 2013 and is anticipated to reach
$8.6 billion by 2020
North America accounted for the largest market share
of 42.2% globally in 2012
3D printing market in Europe is expected to surpass
that in North America by the end of 2020 and is
estimated to be valued at $3,505.9 million in 2020
Japan is the largest market for 3D printing in the Asia
Pacific Region
6. Current Market Analysis
U.S.
the total revenue has reached $2 billion and the
annual industry growth between 2011 and 2016 is
21.4%
The revenue and growth mainly came from major
industry fields such as automotive, aerospace,
consumer products and medical.
The automotive segment is accounted for over 40%
of the overall market share in 2012 and is expected
to continue to be the largest and fastest growing
market over the next few years.
7. Consumer Goods
Easily create jewelries; electronic gadgets;
home decorations; sculptures; toys; glasses
frames and home equipment spare and
replacement parts
More affordable and accessible
8. Consumer Goods
Soft Play
A company known for building safe and fun
playgrounds since 1984; created over 180,000
playground systems
Problem: moving multiple gigantic models of
playground systems from one location to another
during trade shows; set-up time
Solution: 3D printing playground models from
Fortus
Benefits
9. Consumer Goods
Peltor AB
A hearing protector equipment; major products
include communication devices such as
headphones and safety glasses
Challenge: tailor equipment to the unique
needs of different individuals
Solution: Objet30 Pro 3D printer
Benefit
10. Medical
Dental : study precise dental models that best
serves the needs of their patients
3D printed surgical tools, medical devices,
drug delivery devices
Drugs and Pills: tailor the contents of a drug to
particular needs
Customized prosthetic limb fabrication
11. Medical
APEX
A dental milling center located in Ann Arbor, Michigan
Problem: dental models are prepared manually and
how accurate they are is largely dependent on how
good the dentists are time-consuming, imprecise,
not very durable or aesthetic
Solution: Objet Eden260V 3D Printer (due to its higher
accuracy, superior finish and shorter processing times)
Benefit
12. Automotive
Print certain car parts, replacements parts or even
the whole vehicle. As a matter of fact, an entire
vehicle can be now 3D printed from scratch
within 44 hours
Five fields: supercars, Formula 1 and concept
cars with 3D printed parts, 3D printed cars, 3D
printed prototypes, 3D printed spare parts (for
production and maintenance), and miniature
demonstration models
Example: Lamborghini Aventador
Urbee 2
13. Automotive
Ford
A global automotive and mobility company based in Dearborn,
Michigan with around 201,000 employees and 67 plants
worldwide; main business includes designing, manufacturing,
marketing, financing and servicing a full line of Ford cars,
trucks, SUVs, electrified and Lincoln luxury vehicles
Ford has been at the forefront of 3D printing for 25 years and
was actually involved with the invention of 3D printing in the
1980s. The company has by far produced 500.000 3D printed
parts using the third 3D printer Ford purchased back in 1988
Benefit
14. Consumer Goods
Opportunities:
Easier and cheaper to revise and refine product
prototypes before final production
More localized production and distribution
reducing the size of the supply chain and
allowing better safety and quality controls
Customization
Challenges:
Unsafe designs and parts due to lack of
awareness of safety regulations, hazard reduction
or product standards
15. Medical
Opportunities:
Customize and personalize medical products to patients
based on their situations and needs
Save the cost associated with the waiting and delivery;
improves the efficiency of medical facilities
Faster, more accurate, more reliable
Challenges:
Criminals might create substandard medical devices,
medications or human organs to sell on the black
market for big profits
Patent and copy right
Obtaining approval from FDA
16. Automotive
Opportunities:
Flexibility in customization
less dependency upon outside suppliers drives
down the cost, decreases handling and delivery
time
More effective problem identification
More environmentally-friendly
Challenges:
Slow printing speed, printing large auto parts,
well-trained staff
17. Drivers and Restraints
Drivers
efficient use of materials and especially the
ability to utilize multiple materials for printing
ability to customize products
Social value
Restraints
high cost of 3D printers and required software
for individual users
18. Statistics and Forecasts
Worldwide 3D printing industry is expected to grow
from $3.07 billion in revenue in 2013 to $12.8
billion by 2018, and exceed $21 billion by 2020
Aerospace, automotive, and medical industries will
continue to be the major revenue drivers over the
next five years
Three main future applications of 3D printing: end
product production, mass production, democratized
consumer 3D printing
Growth in industrial metal additive manufacturing
and desktop 3D printers is also expected to continue
over the next few years
19. Beyond 3D Printing: 4D Printing
People can print a 3D object that at some
future point can automatically self-assemble
or change shape when faced with a change in
its environment such as temperature or
moisture
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