This document provides packaging proposals and requirements for aluminum coil. It recommends wrapping the coil in a VCI plastic sheet printed with the company logo for corrosion protection. It then recommends wrapping with an HDPE sheet laminated to foam for impact resistance. Side discs and edge protectors would be added for protection. The coil would be rewrapped in VCI film printed with the logo and dehumidifier pouches and emitters would be included to prevent moisture damage during transport. The total estimated cost for this packaging is 400 rupees per coil.

1. +
Aluminum Coil Packaging
RUSTX

2. Customers 2

3. +
Customer Requirement RUSTX
 Corrosion Protection
 Dry packaging
 No oils or lubricants
 Prevention from moisture released from
wood
 Packaging should be impact resistant

4. +
Customer Product RUSTX
 Aluminum foil
 7 microns thickness
 Mounted on a dowell inside a wooden crate
 Roll Dia = 500 mm
 Width = 1000 mm
 Core ID = 80 mm or 150 mm

5. +
Packaging
Propsoal
RUSTX

6. + Step 1: Wrap with VCI Plastic Sheet
RUSTX
 First Wrap coil in VCI Anti Corrosion packaging film 200
microns and 70 inches width – can be JINDAL LOGO Printed
JINDAL JINDAL L
DA L L
JIN DA DAL DA
JIN
AL JIN JIN L
JINDAL D AL DA
JIN L D JIN
DA JIN
JIN A L AL
JIND L JIND
DA
JIN
JINDAL
JINDAL JINDAL
JINDAL

7. + Step 2: Wrap with HDPE+FOAM
RUSTX
 Wrap the OD with 0.5 mm HDPE Sheet laminated with 3 mm
Expanded Poylethylene on the outer layer
0.5 mm HDPE impact resistant Sheet
3 mm EPE Foam sheet for impact absorption

8. +
Step 3: Place side discs RUSTX
 Corrugated board side discs are placed on each side to
prevent physical damage and provide impact protection.

9. + Step 4: Place edge protectors OD & ID
& Rewrap with VCI Film printed with
RUSTX
Jindal Logo
AL D AL
D JIN AL
JIN D
JIN AL
JI ND
AL
JI ND AL
JI ND
AL AL
JIN
D
JI ND

10. + Place Dehumidifier & Emitter
RUSTX
Pouches within the pallet

11. +
Proposal RUSTX
 Wrap the coil with 200 micron VCI Anti Corrosion plastic film with Jindal Logo
 Then wrap with 0.5 mm HDPE Sheet laminated with 3 mm Expanded Poylethylene on
the outer diameter
 Place Plastic Corrugated Sideboards on the both the sides
 Place edge protectors on the ID and OD
 Rewrap using JINDAL printed VCI Film of 200 microns & 70 inches width for double
inertness.
 Place 1 kg Zorbit Dehumidifier Pouch within the pallet to absorb humidity from the
boxes.
 Place 20 pouches of 20 gms VCI 4200 Emitter to deactivate the moisture effects.

12. +
Cost Estimate RUSTX
Product Spec Cost
VCI Film with Logo 2mx2m @ .2mm thickess 80 Rs/sheet
HDPE 0.5mm Sheet with 1mX1.6 m @0.5 + 3 mm thickness 130 Rs/sheet
3 mm laminted foam
Side Discs X2 500 mm OD, 80/150mm ID 50 Rs for 2 disc
Outer VCI Re-Wrap 2mX2m @ .2mm thickness 80 Rs/sheet
With logo
Edge protector inside Extra Extra
Zorbit – 1 kg pouch 60 Rs/kg
TOTAL 400 Rs/coil

13. +
RUSTX
Thank
YOU
REST WITHOUT RUST WITH RUSTX