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G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
G3 Industries, Inc.
Integrating Great Ideas
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
History of G3
Current Ownership
G3 is owned by a single shareholder and
governed by a Board of Directors
Acquired Wire Maid Mfg in 1993
Wire Maid Mfg. - Founded in 1971
(Mfg. Fan Guards and Simple Wire forms)
Kronenwetter WI
Acquired RoBand Corporation 2006
RoBand - Founded in 1966
(Machining for OEMs and Rotating Bands)
Menomonee Falls WI
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Management Team
Jim Frings – Owner & President
John McIntee – CFO
Lisa Chaplinski – HR Manager
Rob Wistrom – QA Manager
Brian Schiller – IT Manager
Jamie Emanuel – Fulfillment Team Manager
Tom Osowski – Machining Business Unit Manager
Hubble Manley – Fabrication Business Unit Manager
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Company Size
100,000 square feet
88,000 Manufacturing / 12,000 Office
185 employees
10 Engineers
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Company Size
$24M Sales Revenue
1% Exports
25% Ag
20% Lawn & Garden
15% Vehicle/Motorcycles
15% Construction
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Top OEMs
Toro
John Deere
Harley Davidson
Honda Power Equipment
Kubota
CNH
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
R&D Strategy
• Always ready to partner with our customer’s on the latest and
greatness technology.
• Always ready to partner with our customer’s on
processes/products that are leaving gaps in their business.
• 2016 will see focus on equipment upgrades and replacement.
Lathes, CNC Auto benders, Heading, Coil Straighteners
And will focus on increasing capabilities and adding growth
capacity in core areas of work.
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Production Capacity
• Fabrication Business Unit running at 70% capacity
• Machining Business Unit running at 60% capacity
• 95% on time to G3 ship date to customer.
– Hitting this G3 ship date goal, means 99.8% on time delivery to
our customers. Our ship date takes extra shipping time into
consideration.
• Implementing Lean Flow Manufacturing system with the
assistance of 3rd
Party Lean Consultants.
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Wire forms
• Cold Heading
• Threading
• Drilling
• Knurling
• Swaging
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Fan Guards
• Resistance
Welding
• Robotic Resistance
Welding
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Tube Fabrications
• CNC Tube Bending
• Generated tube
bending
• Welded Brackets
• Flattening &
Punching End
Treatments
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
3D Laser & 2D Laser
Press Brake
• 3D Laser cutting on
preexisting forms
• 2D Laser up to 1”
this material
• Press Brake Work
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Welded Assemblies
• Unlimited
combination for
processes and
components turned
into welded
assemblies
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Machining & Turning
• Machining out of
carbon steel,
brass, aluminum,
stainless steel, and
a wide range of
phenolic materials
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Value Added
Assemblies
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Test Equipment
• QUALITY INSPECTION EQUIPMENT
• 1 - Faro Edge – Laser Line Scanner
• 1 - Faro Arm
• 1 - Brown & Sharpe 9128 Global Image Coordinate Measuring Machine (CMM) equipped with a
SP600 Renishaw Scanning Probe; working capacity 01 X40.0 Y78.0 Z27.0 Inches.
• 4 - Optical comparators, DPD-3x data collectors, networked real time computer data collection and
production monitoring system, computerized gage calibration,
• # - Trendsetter column gages,
• # - Miscellaneous pieces of inspection equipment
• Sheffield gages, gage blocks, gage pins, mics to 8", calipers, air gages, dial bore gages,
surface indicators, and many other
• QUALITY CONTROL
• ANSI/ISO/ASQ 9001-2008 Registered, Certificate Number 17252-QMS-2660. Ford's C=Zero
sampling plan and the general requirements of MIL-Q-9858A, MIL-Q-21459B and MIL-I-45208A.
Scope of Registration - Contract Precision Machining and Assembly.
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Quality Policy
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
APQP Flow Chart
Design Rank HS HA HB N Supplier or Plant & Department
Part Name Material/Component Parts Sourcing List
Part Number Responsible
Process Flow Self
Receive
Receiving Inspection
Straighten and cut
Cold head
Chamfer
Thread
Form wire
Quality check Revision Record
Supplier
Approve Issue
Subcomponent stock
Legend:
HSQM-0022 03/12/09Page __ of __
Review
Process Quality Control Table - (I)
G3 Industries, Inc
Stabilizer, Top Shaft
B9753/T365088 rev.B from production tooling and process
No. Part Name Part Number Quantity
Customer
Supplier Name
No. Date Change
Operation
Count
Quality Check
Storage
Automatic Check in
Operation
Move
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
ISO Certification
• ISO Certification
9001/2008
• Corporate Certificate
• Small Business of the
Year – Marathon County
2006
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Logistics
• Our products are shipped internationally at
customers direction and expense
• Returnable / Reusable Container Programs as
required and directed by our customer
• Custom Box Maker to right size packaging to
unique product shapes for better protection while
in transit.
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
5 Year Vision
• $35 Million in sales
• Plant expansion of 40,000 square feet or
100,000 square feet
• Expansion and growth in tube (hydraulic tube)
• Expansion and growth in 2D Laser
• Expansion and growth in welded assemblies
• Update in technology…double headed CNC
Auto Benders, Cold Heading, Dual Spindle
Lathes
G3INDUSTRIES
Wire Maid Manufacturing
RoBand Corporation
G3I N D U S T R I E S
G3 G3
I n d u s t r ie s
The Power of
Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies
G3 G3 G3 G3 G3 G3
Thank You
Thank you for your time and interest in
learning more about G3 Industries!

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2016 Power of G3 - Final

  • 1. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 G3 Industries, Inc. Integrating Great Ideas
  • 2. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 History of G3 Current Ownership G3 is owned by a single shareholder and governed by a Board of Directors Acquired Wire Maid Mfg in 1993 Wire Maid Mfg. - Founded in 1971 (Mfg. Fan Guards and Simple Wire forms) Kronenwetter WI Acquired RoBand Corporation 2006 RoBand - Founded in 1966 (Machining for OEMs and Rotating Bands) Menomonee Falls WI
  • 3. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Management Team Jim Frings – Owner & President John McIntee – CFO Lisa Chaplinski – HR Manager Rob Wistrom – QA Manager Brian Schiller – IT Manager Jamie Emanuel – Fulfillment Team Manager Tom Osowski – Machining Business Unit Manager Hubble Manley – Fabrication Business Unit Manager
  • 4. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Company Size 100,000 square feet 88,000 Manufacturing / 12,000 Office 185 employees 10 Engineers
  • 5. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Company Size $24M Sales Revenue 1% Exports 25% Ag 20% Lawn & Garden 15% Vehicle/Motorcycles 15% Construction
  • 6. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Top OEMs Toro John Deere Harley Davidson Honda Power Equipment Kubota CNH
  • 7. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 R&D Strategy • Always ready to partner with our customer’s on the latest and greatness technology. • Always ready to partner with our customer’s on processes/products that are leaving gaps in their business. • 2016 will see focus on equipment upgrades and replacement. Lathes, CNC Auto benders, Heading, Coil Straighteners And will focus on increasing capabilities and adding growth capacity in core areas of work.
  • 8. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Production Capacity • Fabrication Business Unit running at 70% capacity • Machining Business Unit running at 60% capacity • 95% on time to G3 ship date to customer. – Hitting this G3 ship date goal, means 99.8% on time delivery to our customers. Our ship date takes extra shipping time into consideration. • Implementing Lean Flow Manufacturing system with the assistance of 3rd Party Lean Consultants.
  • 9. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Wire forms • Cold Heading • Threading • Drilling • Knurling • Swaging
  • 10. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Fan Guards • Resistance Welding • Robotic Resistance Welding
  • 11. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Tube Fabrications • CNC Tube Bending • Generated tube bending • Welded Brackets • Flattening & Punching End Treatments
  • 12. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 3D Laser & 2D Laser Press Brake • 3D Laser cutting on preexisting forms • 2D Laser up to 1” this material • Press Brake Work
  • 13. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Welded Assemblies • Unlimited combination for processes and components turned into welded assemblies
  • 14. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Machining & Turning • Machining out of carbon steel, brass, aluminum, stainless steel, and a wide range of phenolic materials
  • 15. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Value Added Assemblies
  • 16. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Test Equipment • QUALITY INSPECTION EQUIPMENT • 1 - Faro Edge – Laser Line Scanner • 1 - Faro Arm • 1 - Brown & Sharpe 9128 Global Image Coordinate Measuring Machine (CMM) equipped with a SP600 Renishaw Scanning Probe; working capacity 01 X40.0 Y78.0 Z27.0 Inches. • 4 - Optical comparators, DPD-3x data collectors, networked real time computer data collection and production monitoring system, computerized gage calibration, • # - Trendsetter column gages, • # - Miscellaneous pieces of inspection equipment • Sheffield gages, gage blocks, gage pins, mics to 8", calipers, air gages, dial bore gages, surface indicators, and many other • QUALITY CONTROL • ANSI/ISO/ASQ 9001-2008 Registered, Certificate Number 17252-QMS-2660. Ford's C=Zero sampling plan and the general requirements of MIL-Q-9858A, MIL-Q-21459B and MIL-I-45208A. Scope of Registration - Contract Precision Machining and Assembly.
  • 17. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Quality Policy
  • 18. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 APQP Flow Chart Design Rank HS HA HB N Supplier or Plant & Department Part Name Material/Component Parts Sourcing List Part Number Responsible Process Flow Self Receive Receiving Inspection Straighten and cut Cold head Chamfer Thread Form wire Quality check Revision Record Supplier Approve Issue Subcomponent stock Legend: HSQM-0022 03/12/09Page __ of __ Review Process Quality Control Table - (I) G3 Industries, Inc Stabilizer, Top Shaft B9753/T365088 rev.B from production tooling and process No. Part Name Part Number Quantity Customer Supplier Name No. Date Change Operation Count Quality Check Storage Automatic Check in Operation Move
  • 19. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 ISO Certification • ISO Certification 9001/2008 • Corporate Certificate • Small Business of the Year – Marathon County 2006
  • 20. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Logistics • Our products are shipped internationally at customers direction and expense • Returnable / Reusable Container Programs as required and directed by our customer • Custom Box Maker to right size packaging to unique product shapes for better protection while in transit.
  • 21. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 5 Year Vision • $35 Million in sales • Plant expansion of 40,000 square feet or 100,000 square feet • Expansion and growth in tube (hydraulic tube) • Expansion and growth in 2D Laser • Expansion and growth in welded assemblies • Update in technology…double headed CNC Auto Benders, Cold Heading, Dual Spindle Lathes
  • 22. G3INDUSTRIES Wire Maid Manufacturing RoBand Corporation G3I N D U S T R I E S G3 G3 I n d u s t r ie s The Power of Turning Machining Stamping Wire Forming Tube Fabrication Welded Assemblies G3 G3 G3 G3 G3 G3 Thank You Thank you for your time and interest in learning more about G3 Industries!