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Concrete Block Optimization
Dillon Jones
Andrew Schermerhorn
Overview
• Two models of the concrete block
• Setup in Abaqus
• Tests that were ran to analyze the designs
• Problems encountered during analysis
• Solutions to issues
• Results
• Questions
Two Designs of the Concrete Block
Base Model Keyway Model
Setup in Abaqus
• Imported a SolidWorks model into Abaqus
• Set concrete properties and applied them to the model
• Determined the applied forces to best analyze the two
models of blocks
Concrete Material Properties
Elastic Yeild Strength Poisson's Ratio
3.1027E+10 0.2
Concrete Damaged Plasticity Yield Stress Cracking Strain
2.90E+06 0
1943930 6.6185E-05
1303050 0.00012286
873463 0.000173427
Concrete Tension Damage Damage Parameter Cracking Strain
0 0
0.381217 6.6185E-05
0.617107 0.00012286
0.763072 0.000173427
Tests that were ran to analyze the
designs
• Focused on what would be the weakest points
– Pressures experienced by the bottom block in a
complete assembly
– Forces pushing outwards on the pegs to simulate
handling and installation
– Forces pushing inwards on the pegs to simulate
handling and dropping of the block
Problems Encountered in Analysis
• Concentrated forces failed due to “too much
time spent on an increment”
• Issues meshing the Keyway Block due to
difficult geometries and node distortion
• Generating identical forces on both geometries
Solutions to Concentrated forces
• Changed the concentrated forces to pressure
over the entire face of the peg
• Changed the number of increments for the step
in the job
Solutions to meshing the Keyway Block
• The first solution was to use the cutting tool in
the part tab and divide the block into multiple
parts
– This allowed us to mesh each part individually
– The bottom up meshing technique was used for
the difficult shapes
• The second solution was to adjust and change
the model in SolidWorks to have a better
geometry for Abaqus
RESULTS
Bottom Block Analysis
Base Model Keyway Model
Forces Pushing Outwards
Base Model Weak side Keyway Model Weak side
Base Model Strong side Keyway Model Strong side
Forces Pushing Inwards
Base Model Weak side
Base Model Strong side
Keyway Model Weak side
Keyway Model Strong side
Comparisons
% Difference
of Key WayKey In Regular
Bottom Block 5.40E+05 5.20E+05 3.85%
Inner Weak Peg 1.90E+04 1.30E+04 46.15%
Outer Weak Peg 1.90E+04 1.50E+04 26.67%
Inner Strong Peg 1.11E+04 1.20E+04 -7.50%
Outer Strong Peg 1.10E+04 1.30E+04 -15.38%
**A negative implies that the key in is stronger

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10.Dillon_Andrew.PPT

  • 1. Concrete Block Optimization Dillon Jones Andrew Schermerhorn
  • 2. Overview • Two models of the concrete block • Setup in Abaqus • Tests that were ran to analyze the designs • Problems encountered during analysis • Solutions to issues • Results • Questions
  • 3. Two Designs of the Concrete Block Base Model Keyway Model
  • 4. Setup in Abaqus • Imported a SolidWorks model into Abaqus • Set concrete properties and applied them to the model • Determined the applied forces to best analyze the two models of blocks Concrete Material Properties Elastic Yeild Strength Poisson's Ratio 3.1027E+10 0.2 Concrete Damaged Plasticity Yield Stress Cracking Strain 2.90E+06 0 1943930 6.6185E-05 1303050 0.00012286 873463 0.000173427 Concrete Tension Damage Damage Parameter Cracking Strain 0 0 0.381217 6.6185E-05 0.617107 0.00012286 0.763072 0.000173427
  • 5. Tests that were ran to analyze the designs • Focused on what would be the weakest points – Pressures experienced by the bottom block in a complete assembly – Forces pushing outwards on the pegs to simulate handling and installation – Forces pushing inwards on the pegs to simulate handling and dropping of the block
  • 6. Problems Encountered in Analysis • Concentrated forces failed due to “too much time spent on an increment” • Issues meshing the Keyway Block due to difficult geometries and node distortion • Generating identical forces on both geometries
  • 7. Solutions to Concentrated forces • Changed the concentrated forces to pressure over the entire face of the peg • Changed the number of increments for the step in the job
  • 8. Solutions to meshing the Keyway Block • The first solution was to use the cutting tool in the part tab and divide the block into multiple parts – This allowed us to mesh each part individually – The bottom up meshing technique was used for the difficult shapes • The second solution was to adjust and change the model in SolidWorks to have a better geometry for Abaqus
  • 10. Bottom Block Analysis Base Model Keyway Model
  • 11. Forces Pushing Outwards Base Model Weak side Keyway Model Weak side Base Model Strong side Keyway Model Strong side
  • 12. Forces Pushing Inwards Base Model Weak side Base Model Strong side Keyway Model Weak side Keyway Model Strong side
  • 13. Comparisons % Difference of Key WayKey In Regular Bottom Block 5.40E+05 5.20E+05 3.85% Inner Weak Peg 1.90E+04 1.30E+04 46.15% Outer Weak Peg 1.90E+04 1.50E+04 26.67% Inner Strong Peg 1.11E+04 1.20E+04 -7.50% Outer Strong Peg 1.10E+04 1.30E+04 -15.38% **A negative implies that the key in is stronger