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Kappa (κ) Engine
2Kappa (κ) Engine
Application
● : A/T, M/T ○ : M/T ONLY
Engine
Transmission Area
M/T A/T Europe General India
Gasoline
Kappa 1.2L
(1,197cc)
M5EF2 -
- - ○
Kappa 1.25L
(1,248cc)
○ ○ -
Gamma 1.4
M5CF1-1 A4CF1
● ● -
Gamma 1.6 ● ● -
Diesel
U 1.4 M5CF2-1 - ○ ○ -
U-II 1.6 M6CF3-1 - ○ - -
3Kappa (κ) Engine
Items
Kappa (PA) Epsilon (TB)
I4 1.2L I4 1.25L I4 1.1L
Displacement (cc) 1,197 1,248 1,086
Bore × Stroke (mm) 71×75.6 71×78.8 67×77
Bore pitch (mm) 78.5 ← 72.5
Compression Ratio 10.5 ← 10.1
Max. Torque (kgf.m) 11.4 / 4,000rpm 11.9 / 4,000rpm 10.1
Torque (kgf.m) @ 2000rpm 10.2 10.25 8.7
Max. Power (PS) 79 / 5,200 rpm 77 / 6,000rpm 69
Max. Speed (kph) 167 170 154
Specification
4Kappa (κ) Engine
Offset Crank
Timing Cover is combined
with support bracket
Stretchy Belt
Roller Swing Arm, HLA
M12 Long Reach
Spark Plug
Engine Overview
● Aluminum block
● Reversed intake and exhaust
● Timing chain
5Kappa (κ) Engine
▶ HPDC Aluminum Block
▶ Ladder frame is applied
▶ Stretch serpentine driving belt is used.
▶ Oil pump is installed in block
▶ Open deck
Driving Belt
Cylinder Block
Ladder Frame
Oil Pan
Oil Filter
Oil Pump
Cylinder Block / Driving Belt
SST
※ Parts No. : 09252-03100
6Kappa (κ) Engine
▶ Reduced side force of piston
- Reduced fuel consumption and NVH
※ Offset : Bore center and Crank bore center
▶ Reduced weight – 4 balance weight
▶ Applied oil drain hole between oil ring groove and pin hole.
- Reduced oil consumption.
▶ Graphite coating (reduced friction)
Moving Parts
OFFSET
4-B/W
1.20L 1.25L 8-B/W
Oil Drain Hole
< Crankshaft >
7Kappa (κ) Engine
Cylinder Head
Cylinder Head / Cooling circuit
▶ In-line 4 cylinder, 16 valves
▶ Engine coolant : U-Turn Flow in cylinder head
▶ M12 Long Reach Spark Plug is applied
▶ Head bolt tightening torque : 1.5kgf.m + 90° + 120°
▶ Wax type thermo-state : inlet control
▶ ECT sensor is installed on cylinder head
8Kappa (κ) Engine
▶ Support bracket is combined with timing chain cover
▶ Roller swing arm & HLA (Improved fuel consumption)
▶ Beehive Valve spring (Improved fuel consumption)
▶ Plastic P.C.V.-Valve (Reduced weight)
▶ Silent timing chain (Improved NVH)
▶ Oil pump is operated by timing chain ( 1 timing chain)
Plastic Cover
Timing chain
cover
Timing Chain / Valve Train
Valve Train Timing Chain System
HLA
Beehive
Valve Spring
Roller Swing
Arm
Auto-tensioner
9Kappa (κ) Engine
Timing Chain Marks
Timing Chain System
Auto-tensioner
Oil Pump Sprocket
10Kappa (κ) Engine
▶ Plastic intake manifold : Reduced weight
▶ Cast iron exhaust manifold
▶ Intake and exhaust manifold is reversed
▶ Rosa type ISA is applied
▶ WCC is used
Intake Manifold Exhaust Manifold
Intake / Exhaust Manifold
11Kappa (κ) Engine
Location of EMS Components
Injector
Delivery Pipe CMP
TPS
MAP
Oil Pressure S/W
CKP
(at TM housing)
Ignition Coil
PCSV
Oxygen sensor
ECT
Knock sensor
Conn.
12Kappa (κ) Engine
▶ PCM (Powertrain Control Module) - ECM + TCM
▶ M12 Long Reach Spark Plug
▶ Mechanical type throttle valve
▶ 2X2 Ignition Coil
▶ Rectangular delivery pipe (SUS)
- No needed damper
PCM (ECM+TCM)
2X2 Ignition coil
Throttle body
Rectangular delivery pipe (SUS)
Long reach spark plug
PCSV
EMS Components
154pin
13Kappa (κ) Engine
GDS – Current Data at Idle
1500rpmIdleIG ON 3000rpm Red zone
14Kappa (κ) Engine
GDS – Current Data at Idle
1500rpmIdle 3000rpm Red zoneIG ON
15Kappa (κ) Engine
GDS – Current Data at Idle
1500rpmIdle 3000rpm Red zoneIG ON

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1. pb engine_kappa_eng

  • 1. Copyright by Hyundai Motor Company. All rights reserved. Kappa (κ) Engine
  • 2. 2Kappa (κ) Engine Application ● : A/T, M/T ○ : M/T ONLY Engine Transmission Area M/T A/T Europe General India Gasoline Kappa 1.2L (1,197cc) M5EF2 - - - ○ Kappa 1.25L (1,248cc) ○ ○ - Gamma 1.4 M5CF1-1 A4CF1 ● ● - Gamma 1.6 ● ● - Diesel U 1.4 M5CF2-1 - ○ ○ - U-II 1.6 M6CF3-1 - ○ - -
  • 3. 3Kappa (κ) Engine Items Kappa (PA) Epsilon (TB) I4 1.2L I4 1.25L I4 1.1L Displacement (cc) 1,197 1,248 1,086 Bore × Stroke (mm) 71×75.6 71×78.8 67×77 Bore pitch (mm) 78.5 ← 72.5 Compression Ratio 10.5 ← 10.1 Max. Torque (kgf.m) 11.4 / 4,000rpm 11.9 / 4,000rpm 10.1 Torque (kgf.m) @ 2000rpm 10.2 10.25 8.7 Max. Power (PS) 79 / 5,200 rpm 77 / 6,000rpm 69 Max. Speed (kph) 167 170 154 Specification
  • 4. 4Kappa (κ) Engine Offset Crank Timing Cover is combined with support bracket Stretchy Belt Roller Swing Arm, HLA M12 Long Reach Spark Plug Engine Overview ● Aluminum block ● Reversed intake and exhaust ● Timing chain
  • 5. 5Kappa (κ) Engine ▶ HPDC Aluminum Block ▶ Ladder frame is applied ▶ Stretch serpentine driving belt is used. ▶ Oil pump is installed in block ▶ Open deck Driving Belt Cylinder Block Ladder Frame Oil Pan Oil Filter Oil Pump Cylinder Block / Driving Belt SST ※ Parts No. : 09252-03100
  • 6. 6Kappa (κ) Engine ▶ Reduced side force of piston - Reduced fuel consumption and NVH ※ Offset : Bore center and Crank bore center ▶ Reduced weight – 4 balance weight ▶ Applied oil drain hole between oil ring groove and pin hole. - Reduced oil consumption. ▶ Graphite coating (reduced friction) Moving Parts OFFSET 4-B/W 1.20L 1.25L 8-B/W Oil Drain Hole < Crankshaft >
  • 7. 7Kappa (κ) Engine Cylinder Head Cylinder Head / Cooling circuit ▶ In-line 4 cylinder, 16 valves ▶ Engine coolant : U-Turn Flow in cylinder head ▶ M12 Long Reach Spark Plug is applied ▶ Head bolt tightening torque : 1.5kgf.m + 90° + 120° ▶ Wax type thermo-state : inlet control ▶ ECT sensor is installed on cylinder head
  • 8. 8Kappa (κ) Engine ▶ Support bracket is combined with timing chain cover ▶ Roller swing arm & HLA (Improved fuel consumption) ▶ Beehive Valve spring (Improved fuel consumption) ▶ Plastic P.C.V.-Valve (Reduced weight) ▶ Silent timing chain (Improved NVH) ▶ Oil pump is operated by timing chain ( 1 timing chain) Plastic Cover Timing chain cover Timing Chain / Valve Train Valve Train Timing Chain System HLA Beehive Valve Spring Roller Swing Arm Auto-tensioner
  • 9. 9Kappa (κ) Engine Timing Chain Marks Timing Chain System Auto-tensioner Oil Pump Sprocket
  • 10. 10Kappa (κ) Engine ▶ Plastic intake manifold : Reduced weight ▶ Cast iron exhaust manifold ▶ Intake and exhaust manifold is reversed ▶ Rosa type ISA is applied ▶ WCC is used Intake Manifold Exhaust Manifold Intake / Exhaust Manifold
  • 11. 11Kappa (κ) Engine Location of EMS Components Injector Delivery Pipe CMP TPS MAP Oil Pressure S/W CKP (at TM housing) Ignition Coil PCSV Oxygen sensor ECT Knock sensor Conn.
  • 12. 12Kappa (κ) Engine ▶ PCM (Powertrain Control Module) - ECM + TCM ▶ M12 Long Reach Spark Plug ▶ Mechanical type throttle valve ▶ 2X2 Ignition Coil ▶ Rectangular delivery pipe (SUS) - No needed damper PCM (ECM+TCM) 2X2 Ignition coil Throttle body Rectangular delivery pipe (SUS) Long reach spark plug PCSV EMS Components 154pin
  • 13. 13Kappa (κ) Engine GDS – Current Data at Idle 1500rpmIdleIG ON 3000rpm Red zone
  • 14. 14Kappa (κ) Engine GDS – Current Data at Idle 1500rpmIdle 3000rpm Red zoneIG ON
  • 15. 15Kappa (κ) Engine GDS – Current Data at Idle 1500rpmIdle 3000rpm Red zoneIG ON