This document provides information about Lehui Electronic Valve Filler, including its features, control process, core components, series models, and reference list of projects. Specifically, it summarizes the filler's ability to fill beer in an isobaric and hygienic manner through electronic control of filling parameters and a two-stage bottle sterilization process. It also lists the filler's core components such as valves, capper heads, and control systems. Finally, it provides a reference list of bottling line projects completed by Lehui between 2009-2011.

1. www.lehui.com
L E H U I E L E C T R O N I C V A L V E F I L L E R
2012-8-30Printed

2. O n e o f t h e W o r l d s B e s t M a n u f a c t u r e r o f B r e w e r y E q u i p m e n t
Nanjing LehuiNanjing Lehui
1
ELECTRONIC VALVE FILLER
CONTENT
3
FEATURES OF P-TYPE ELECTRONIC ISOBARIC
FILLING VALVE
4
CONTROL PROCESS AND OPERATION PRINCIPLE
6
CORE COMPONENTS
8
ELECTRONIC VALVE FILLER SERIES
11
REFERENCE LIST

3. 1 2
ELECTRONIC VALVE FILLER FOR TREND-SETTING BEER FILLING
P-type electronic isobaric filling valve is the state-of-the-art filling valve applicable
for the filling of common beer and draft beer. The technology has filled the gaps
of domestic beer filling industry and reached to the cutting-edge around the
world. The filler with incomparable flexibility for change-over of any new products
will dominate the future market.
Compared with mechanical valve fillers, the electronic valve fillers are provided
with more prominent practicability and flexibility which feature in hygienic design,
energy conservation, safe operation and less noise.
System advantages
Glass bottles will go through two-stage steam sterilization and three-stage pre-evacuation, which ensures the
asepsis and low oxygen content of products and prolongs the shelf life
Completely isobaric filling with high and low filling speed, the precision of fill level can be controlled in 2 mm
Equipped with CIP/COP system
Roof type front table is easy for cleaning
Rotating bench and frames are all made of stainless steel
Hygienic bottle guider with integrated and open structure
On-line sterilization of caps with high power ultraviolet lamp
Hygienic and flushable capping head
Automatic lifting of beer bowl, control loop and the capper
Electronic programmed filling steps enhance the filler flexibility
Hygienic design of all assemblies and elements ensures high micro-biological safety
Synchronous frequency control
Human-machine interface

4. 3 4
FEATURES OF P-TYPE ELECTRONIC ISOBARIC FILLING VALVE
Time control of filling, cylinder opens the valve at definite time, filling parameters do not
vary with the speed of main machine
Pre-evacuation inside bottles, back pressure, steam sterilization and quick/slow filling are
all controlled by PLC, filling process can be completely isobaric with no bubble,
parameter correction is available
Stem seals with metallic bellows and rubber diaphragm ensures aseptic
Simple structure of valve body with no dead angles
Two filling modes, quick filling and slow filling, ensures filling precision and stability
Level with probe control and correction function
Level precision can be controlled in 2 mm
No blowing for return tube in case of beer haze contaminating the filling environment
1. Bottle infeed
2. Bottle exacuation for the 1st time, open V4, then close V4 after a period of time
3. Bottle sterilization for the 1st time, open V5, then close V5 after a period of time
4. Bottle exacuation for the 2nd time, open V4, then close V4 after a period of time
5. Bottle sterilization for the 2nd time, open V5, then close V5 after a period of time
CONTROL PROCESS AND OPERATION PRINCIPLE

5. 5 6
CORE COMPONENTS
Rinser
Additional rinser can be installed before the filler.
Bottle enter the rinser before filling, each bottle firstly is inverted and rinsed with sterile
water and air of high temperature, bottles must be absolutely hygienic before filling.
Fast switch is a available between the rinser and filler, when manufacturing common
beer, bottles can enter the filler directly for filling without going through the rinser.
Hygienic capper heads
Oil-free lubrication open capper heads can be cleaned
from any angle
6. Bottle evacuation for the 1st time, open V4, then close V4 after a period of time
7. Take CO as back pressure, quick filling, open V2, then open V1 after a period of time,2
close V2 when filling level reaches point A on the probe
8. Slow filling, open V3, close V3 and V1 when filling level reaches point B on the probe
9. Bottle depressurization, open V6, then close V6 after a period of time
10. Bottle discharge
CONTROL PROCESS AND OPERATION PRINCIPLE

6. BPH
Capacity
No. of filling
valves
No. of capper
heads
Pitch
diameter
Pitch(glass
bottle)
Note: The pitch diameter and pitch can be adjusted according to production capacity and bottle types by customer's requirements.
94.2mm
94.2mm
94.2mm
94.2mm
2520
3780
4320
4680
14
20
24
24
84
126
144
156
20000
36000
40000
48000
High temperature and pressure foaming Infeed guide with decelerated bottle stop Hygienic front table
Vacuum pump Electric control cabinet Valve array system
7 8
ELECTRONIC VALVE FILLER SERIES
Plan view with no rinser
CORE COMPONENTS

7. After-sales service
9 10
Our service concept covers the entire life cycle of Lehui fillers. We provide
lifetime service for your equipment to ensure performance and availability
at a high standard.
Plan view with rinser
ELECTRONIC VALVE FILLER SERIES

8. 11 12
AB-InBev(Tangshan): 40000BPH double-end bottle washer(2011)
AB-InBev(Tangshan): 40000BPH energy-saving pasteurizer(2011)
AB-InBev(Yanji): 24000BPH bottling line(2011)
AB-InBev(Yanji): 24000BPH energy-saving pasteurizer(2011)
Snow beer(Wuxi): 24000BPH single-end bottle washer(2011)
Myanmar Brewery Ltd: 36000BPH beer bottling line(2011)
Myanmar Brewery Ltd: 42000CPH can filling line (2011)
Tsingtao Beer(Suqian): 36000BPH beer bottling line (2011)
Tsingtao Beer(Five-star): 24000BPH single-end bottle washer(2011)
Tsingtao Beer(Xuzhou): 24000BPH beer filler (2011)
Taiwan Kirin Brewery (Taibei): 24000BPH beer filler (2011)
India UB: 24000BPH beer bottling line(2011)
India UB: 36000BPH beer bottling line(2011)
India UB(Bangalore): 24000BPH energy-saving pasteurizer(2011)
India UB(Hyderabad): 36000BPH double-end bottle washer(2011)
India UB(Hyderabad): 36000BPH energy-saving pasteurizer(2011)
India UB(Calcutta): 24000BPH double-end bottle washer(2011)
India UB(Calcutta): 24000BPH energy-saving pasteurizer(2011)
India UB(Hyderabad): 36000BPH double-end bottle washer(2011)
India UB(Hyderabad): 36000BPH energy-saving pasteurizer(2011)
Zhujiang Beer(Meizhou): 36000BPH can filling line for draft beer (2011)
Zhujiang Beer(Shijiazhuang): 36000BPH can filling line (2011)
Zhujiang Beer(Shijiazhuang): 36000BPH bottling line for draft beer (2011)
PT.SINAR MULTI PAKARINDO 24000BPH single-end bottle washer(2010)
AB-InBev(Songjiang): 24000BPH energy-saving pasteurizer (2010)
AB-InBev(Songjiang): 24000BPH single-end bottle washer(2010)
AB-InBev(Songjiang): 24000BPH single-end bottle washer(2010)
Zhujiang Beer(Guangxi): 36000BPH beer bottling line(2010)
Zhujiang Beer(Guangxi): 40000BPH bottling line for draft beer (2010)
Myanmar Brewery Ltd: 24000BPH can filling line(2010)
Tsingtao Beer(Shijiazhuang): 36000BPH beer bottling line(2010)
Tsingtao Beer(Tengzhou): 36000BPH beer bottling line(2010)
Yanjing Beer(Hengyang): 36000BPH bottling line for draft beer (2010)
Carlsberg Huanghe Jianiang Beer: 24000BPH beer bottling line(2009)
Tsingtao Beer(Heze) : 24000BPH single-end bottle washer(2009)
REFERENCE LIST