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JSC “Membranines Technologijos LT“
6, Mainų St., Klaipėda LT-94101 Lithuania
The company with main focus on development and manufacturing of
state-of-the-art electrodialysis equipment and technologies based on own
know-how and commercially available membranes
MembraninėsTechnologijosLT
• Founded in 1996
• Shareholders: Mr. Leonid Tolmachev, 100%
• Location: 6, Mainų St., Klaipėda LT-94101 Lithuania, European Union
• High skilled team of 15 employees
• Main activities:
• Development of new technological processes based on the principles of classical and
bipolar electrodialysis, as well as electromembrane diffusion-dialysis extraction
• Design, production and supply of state-of-the-art electromembrane equipment
• Upgrading of existing ED plants supplied by another vendors
• We use commercially available ion-exchange membranes which are
suitable for desired application, all other ED components like spacers,
electrodes are developed and manufactured based on own know-how
Company introduction
MembraninėsTechnologijosLT
• Demineralization of solutions with high viscosity and temperature (up to +70 °C)
• Crude bio-glycerin
• Sugar molasses and semi-products of sugar production
• Concentrated delactosed whey (whey protein concentrate)
• All types of whey at different concentration of dry matters
• Gelatin
• Chicory solution, inulin
• Technology of reagent-free alkali recovery from alkali-containing solutions for produce pure alkali
for reuse
• Electrochemical synthesis of new substances
• effective alkaline hydrolysis
• continuous reactions of double decomposition of two electrolytes of different salts
• electro-membrane separation using bipolar electrodialysis, etc.
• Desalination/demineralization and concentration of aqueous salt solutions
• natural mineralized water
• industrial effluents of various origins
• Our long-term intention is to push limits of electromembrane processes and penetrate into new
applications where previously electrodialysis cannot be used or was used with certain limitations.
Our applications, today and future
MembraninėsTechnologijosLT
• We design, manufacture and deliver electrodialysis modules with unique characteristics, various capacity
and for various applications.
• Each type of electromembrane module can be designed with 2-, 3- or 4- independent flow channels
depending on application.
• Our stacks are used for process demonstration, research & development of new applications, experimental
lab and pilot testing as well as for industrial manufacturing.
• Stacks have EU origin and are delivered along with necessary documentation, certification, warranty and
post-warranty service, technical support and spare parts.
Our electro-membrane stacks
Lab modules
LEMA
Pilot modules
EMA
Low-tonnage
modules EMA
Industrial heat-resistant
modules EMA-TM & EMAC-T
Electromembrane Diffusion-
Dialysis Extractor DDE
Bipolar module EDBM
MembraninėsTechnologijosLT
 WE CAN WORK AT HIGH TEMPERATURE. Our stacks can process solutions in wide range of temperature from
+10°C up to +70°C. Traditional electrodialysis systems operate at temperature in range 15-40°C;
 WE CAN WORK WITH HIGH DRY MATTER. Demineralization of viscous solutions with 40-45%TS directly, without
water dilution. Traditional electrodialysis systems needs in dilution of raw materials up to 20-23% TS;
 LOW PRESSURE. Low operating pressures of feed solutions 0,5–0,7 bar in one stage. In most of electrodialysis
systems operation pressure can reach to 3,5-4 bar;
 NO INTERNAL LEAKING. Due to our unique spacer and stack design we do not have physical internal leakages
between product and concentrate chambers. In most of electrodialysis systems the loss of products have
substantial amount and this is the real problem;
 NO EXTERNAL LEAKING. No external smudges and "sweating" on the surface of membrane stacks (stacks with "dry
surface"). In most of electrodialysis modules external surface of membrane stacks usually wet. As a result, under
the modules arises spills of solutions, and in some cases on the surface even mold is formed;
 DIRECT COUNTER-CURRENT OF FLOWS. Direct ("true") counter-current flows of the working solutions inside the
membrane stack allows higher level of demineralization. This option of membrane stack install only in the new type
of modules EMA-TMH series for special processes;
 UP TO 4 STACKS IN SERIES. Possibility to install 2, 3 and 4 modules in the technological production line in series,
without intermediate tanks and additional pumps to provide one-flow ("single-pass") deep demineralization
scheme.
Stacks main features and advantages
MembraninėsTechnologijosLT
• Apart from single stacks, we also supply complete electrodialysis plants on the "turn-key" basis.
• Pictures of typical ED units and real industrial projects are shown below.
Our electromembrane plants
Lab Plant Pilot Plant Low-tonnage units
Eighteen ED modules in one stageFour ED modules in series Eight ED modules in one stage
Three ED modules in series
MembraninėsTechnologijosLT
• Special EDAM technology for the efficient process of alkaline hydrolysis in the industrial production of
pharmaceutical substances.
• 1998, 2000, 2002: JSC "Grindex", Latvia
• 2008, 2009, 2013: JSC "Pharmaceutical Company "Salutaris", Ukraine
• 2005 -2014: commissioning 10 objects in Ukraine and Russia (customers are confidential)
• Reagent-free EDK technology for wastewater treatment after processing of chemically modificated of poly-acrylic
fiber. Date of commissioning - 2009, AQUAFOR Ltd, Saint Petersburg, Russia.
• Energy-efficient DDE technology for reagent-free alkali recovery from mixed wastewater after ion-exchange units
with subsequent alkali concentration for reuse in water pre-treatment unit. Date of commissioning - 2011, 2016
(modernization). Kazan Power Station-3, Tatarstan, Russia.
• Reagent-free low-waste EDR technology for treatment of cyanide-containing wastewater in metallurgical industry.
Date of commissioning - 2014, Kosogorsky metallurgical Plant, Tula, Russia.
• Low-waste reagent-free complex technology for bio-glycerin processing (decolorization and demineralization). Date
of commissioning - 2013, 2014, 2016. Latvia, Ukraine, Russia (customers are confidential).
• Effective complex EMU technology for additional extraction of sugar from waste sugar production and semi-
products. Date of commissioning - 2017. JSC Gorodeisky Sugar Plant, Belorussia.
Main references
MembraninėsTechnologijosLT
1. ED-EDBM technology. Reagent-free technology for acid milk whey
processing.
2. ED-C technology for demineralization of concentrated acid and
sweet whey (26-28%TS) without dilution in "one-pass" mode with
applying the “warm process".
3. Contactless ED-EDCA technology for the processing of acid whey.
4. ED-T technology for demineralization of whey protein concentrates
(delactosed whey) with TS 40% in a continuous mode, without
additional dilution, with higher temperature of solution.
5. ED-T technology for removal inorganic salts from gelatin in a
continuous mode, without additional dilution, with higher
temperature of solution.
6. ED-T technology for demineralization of chicory extract by reagent-
free method in production of inulin.
7. DDE technology. Reagent-free alkali recovery from solutions with
high content of alkali and salts.
New technologies tested in lab and proposed for
industrial scale-up on cooperation base
Thank you for your attention!
UAB Membraninės Technologijos LT
JSC Membranines Technologijos LT
Mainu St., 6, Klaipeda, LT-94101, Lithuania
phone +370 68049076
skype: membranines
e-mail: membrane@mtlt.lt
Web: www.mtlt.lt

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(01) mtlt introduction 20180919_(en) (2)

  • 1. JSC “Membranines Technologijos LT“ 6, Mainų St., Klaipėda LT-94101 Lithuania The company with main focus on development and manufacturing of state-of-the-art electrodialysis equipment and technologies based on own know-how and commercially available membranes
  • 2. MembraninėsTechnologijosLT • Founded in 1996 • Shareholders: Mr. Leonid Tolmachev, 100% • Location: 6, Mainų St., Klaipėda LT-94101 Lithuania, European Union • High skilled team of 15 employees • Main activities: • Development of new technological processes based on the principles of classical and bipolar electrodialysis, as well as electromembrane diffusion-dialysis extraction • Design, production and supply of state-of-the-art electromembrane equipment • Upgrading of existing ED plants supplied by another vendors • We use commercially available ion-exchange membranes which are suitable for desired application, all other ED components like spacers, electrodes are developed and manufactured based on own know-how Company introduction
  • 3. MembraninėsTechnologijosLT • Demineralization of solutions with high viscosity and temperature (up to +70 °C) • Crude bio-glycerin • Sugar molasses and semi-products of sugar production • Concentrated delactosed whey (whey protein concentrate) • All types of whey at different concentration of dry matters • Gelatin • Chicory solution, inulin • Technology of reagent-free alkali recovery from alkali-containing solutions for produce pure alkali for reuse • Electrochemical synthesis of new substances • effective alkaline hydrolysis • continuous reactions of double decomposition of two electrolytes of different salts • electro-membrane separation using bipolar electrodialysis, etc. • Desalination/demineralization and concentration of aqueous salt solutions • natural mineralized water • industrial effluents of various origins • Our long-term intention is to push limits of electromembrane processes and penetrate into new applications where previously electrodialysis cannot be used or was used with certain limitations. Our applications, today and future
  • 4. MembraninėsTechnologijosLT • We design, manufacture and deliver electrodialysis modules with unique characteristics, various capacity and for various applications. • Each type of electromembrane module can be designed with 2-, 3- or 4- independent flow channels depending on application. • Our stacks are used for process demonstration, research & development of new applications, experimental lab and pilot testing as well as for industrial manufacturing. • Stacks have EU origin and are delivered along with necessary documentation, certification, warranty and post-warranty service, technical support and spare parts. Our electro-membrane stacks Lab modules LEMA Pilot modules EMA Low-tonnage modules EMA Industrial heat-resistant modules EMA-TM & EMAC-T Electromembrane Diffusion- Dialysis Extractor DDE Bipolar module EDBM
  • 5. MembraninėsTechnologijosLT  WE CAN WORK AT HIGH TEMPERATURE. Our stacks can process solutions in wide range of temperature from +10°C up to +70°C. Traditional electrodialysis systems operate at temperature in range 15-40°C;  WE CAN WORK WITH HIGH DRY MATTER. Demineralization of viscous solutions with 40-45%TS directly, without water dilution. Traditional electrodialysis systems needs in dilution of raw materials up to 20-23% TS;  LOW PRESSURE. Low operating pressures of feed solutions 0,5–0,7 bar in one stage. In most of electrodialysis systems operation pressure can reach to 3,5-4 bar;  NO INTERNAL LEAKING. Due to our unique spacer and stack design we do not have physical internal leakages between product and concentrate chambers. In most of electrodialysis systems the loss of products have substantial amount and this is the real problem;  NO EXTERNAL LEAKING. No external smudges and "sweating" on the surface of membrane stacks (stacks with "dry surface"). In most of electrodialysis modules external surface of membrane stacks usually wet. As a result, under the modules arises spills of solutions, and in some cases on the surface even mold is formed;  DIRECT COUNTER-CURRENT OF FLOWS. Direct ("true") counter-current flows of the working solutions inside the membrane stack allows higher level of demineralization. This option of membrane stack install only in the new type of modules EMA-TMH series for special processes;  UP TO 4 STACKS IN SERIES. Possibility to install 2, 3 and 4 modules in the technological production line in series, without intermediate tanks and additional pumps to provide one-flow ("single-pass") deep demineralization scheme. Stacks main features and advantages
  • 6. MembraninėsTechnologijosLT • Apart from single stacks, we also supply complete electrodialysis plants on the "turn-key" basis. • Pictures of typical ED units and real industrial projects are shown below. Our electromembrane plants Lab Plant Pilot Plant Low-tonnage units Eighteen ED modules in one stageFour ED modules in series Eight ED modules in one stage Three ED modules in series
  • 7. MembraninėsTechnologijosLT • Special EDAM technology for the efficient process of alkaline hydrolysis in the industrial production of pharmaceutical substances. • 1998, 2000, 2002: JSC "Grindex", Latvia • 2008, 2009, 2013: JSC "Pharmaceutical Company "Salutaris", Ukraine • 2005 -2014: commissioning 10 objects in Ukraine and Russia (customers are confidential) • Reagent-free EDK technology for wastewater treatment after processing of chemically modificated of poly-acrylic fiber. Date of commissioning - 2009, AQUAFOR Ltd, Saint Petersburg, Russia. • Energy-efficient DDE technology for reagent-free alkali recovery from mixed wastewater after ion-exchange units with subsequent alkali concentration for reuse in water pre-treatment unit. Date of commissioning - 2011, 2016 (modernization). Kazan Power Station-3, Tatarstan, Russia. • Reagent-free low-waste EDR technology for treatment of cyanide-containing wastewater in metallurgical industry. Date of commissioning - 2014, Kosogorsky metallurgical Plant, Tula, Russia. • Low-waste reagent-free complex technology for bio-glycerin processing (decolorization and demineralization). Date of commissioning - 2013, 2014, 2016. Latvia, Ukraine, Russia (customers are confidential). • Effective complex EMU technology for additional extraction of sugar from waste sugar production and semi- products. Date of commissioning - 2017. JSC Gorodeisky Sugar Plant, Belorussia. Main references
  • 8. MembraninėsTechnologijosLT 1. ED-EDBM technology. Reagent-free technology for acid milk whey processing. 2. ED-C technology for demineralization of concentrated acid and sweet whey (26-28%TS) without dilution in "one-pass" mode with applying the “warm process". 3. Contactless ED-EDCA technology for the processing of acid whey. 4. ED-T technology for demineralization of whey protein concentrates (delactosed whey) with TS 40% in a continuous mode, without additional dilution, with higher temperature of solution. 5. ED-T technology for removal inorganic salts from gelatin in a continuous mode, without additional dilution, with higher temperature of solution. 6. ED-T technology for demineralization of chicory extract by reagent- free method in production of inulin. 7. DDE technology. Reagent-free alkali recovery from solutions with high content of alkali and salts. New technologies tested in lab and proposed for industrial scale-up on cooperation base
  • 9. Thank you for your attention! UAB Membraninės Technologijos LT JSC Membranines Technologijos LT Mainu St., 6, Klaipeda, LT-94101, Lithuania phone +370 68049076 skype: membranines e-mail: membrane@mtlt.lt Web: www.mtlt.lt