Design transformers in minutes.Generate 3D and 2D in less than 120 minutes

1. Design Automation Solutions
by

2. Transformation®
the new way to design Transformers

3. Product Specification
•Design Automation of two types of transformer
o Pole Mount Transformer o Ground Mount Transformer (200 to 10000 KVA)
(Up to 500 KVA )
-With Panel Cooling -With Fin Cooling
(ONAN / ONAF)

4. Product Specification

5. The Need for Transformation®
• To support the growing demand and standardizing the product design
in the design process of Distribution Transformers
• Optimise Cooling calculations and radiator positions
• Standard parts Arrangement maintaining minimum electrical
clearances
• Design to be Manufactured across the globe
• Eliminate approximation in Quotes to the client and to manufacturing
• Link between Quotations and Contracts
• Knowledge Capture and Reuse

6. Design Process
Tender 1. Customer Specification Document Tender 1. Customer Specification Document
2. Check List of Specifications 2. Check List of Specifications
3. Reference Drawings of similar type if any 3. Reference Drawings of similar type if any
Inputs from 4. Communications Inputs from 4. Communications
Sales 5. Contract Number Sales 5. Contract Number
6. Top Assembly Number 6. Top Assembly Number
1. Schedule 7. Delivery Date 1. Schedule 7. Delivery Date
2. Job Number 2. Job Number
3. Basic BOM (Classify high lead time items) Inputs from Planning 3. Basic BOM (Classify high lead time items) Inputs from Planning
4. Top Mechanical and Electrical Asm. (Product Structure) 4. Top Mechanical and Electrical Asm. (Product Structure)
Numbers Numbers
5. Special Requirements 5. Special Requirements
1. Electrical Design 1. Electrical Design
Electrical Inputs as a Electrical Inputs as a
Data Data
Excel document Excel document
2. Electrical Test Data 2. Electrical Test Data
OUTPUT OUTPUT
Feeding the electrical Feeding the electrical 1. BOM’s with required
1. BOM’s with required
Inputs into Inputs into Part Dimensions
Part Dimensions
Spreadsheet Spreadsheet
Basic Parameters to Basic Parameters to
Find Match from Finding the similar Find Match from Finding the similar
Database Rating Models in Database Rating Models in
NO Database NO
1. Rating Database 1. Rating
2. Customer 2. Customer
3. Connections 3. Connections
YES YES
Application Process Modify the Existing Models Designing of
Modify the Existing Models Designing of
Models as per as per new requirements if Models as per
as per new requirements if
the BOM any the BOM
any
Validation
Validation
3D and 2D for
3D and 2D for
Manufacturing
Manufacturing Manual
Manual Entry Vantage
Entry Vantage
Bill of Material
Bill of Material
Current Design Process Process using Transformation®

7. Development Platform
Software
• Solidworks / Inventor / Pro-Engineer
• VB.Net 2003
• MS SQL 2000
Production Hardware
• Intel Xeon Core2 Duo 3.00 Ghz
• RAM : 8 GB
• NVIDIA Quadro FX3500 with 256 MB RAM

8. The Design Challenges
• Maintaining Optimum Tank Space Utilisation
• Optimisation of Tank dimensions
• Electrical and mechanical clearances
• Combination of Panel radiators for effective cooling
• Default and Custom Bushing positions
• Placement of Accessories
• 60% of Custom Components & 40% of Standard parts
• Accommodating continuous change in the customer
requirement

9. Salient Features of Transformation®
• Does the complete Design and Optimization of
– Fin Dimensions (Height, Depth and Pitch)
– Tank Dimensions
– Cold Oil Level
– Panel Radiator Height
– Number of Radiator Panels
– Selection of Radiator Banks position based on Bushing Arrangement
– Core Frame Selection
• Interference checking within the User Interface Level and Provision to the User
to modify the Location / Position of a Accessory

10. Salient Features of Transformation®
• Standard Components (Brought out) will be accessed by the application from the
Client Server (External Location)
• Different Output options from the Application
– Complete Transformer (Default)
– Core and Coil Assembly
– Complete Transformer without Core and Coil Assembly
• Admin Module to Add / Modify the specific Data Base Values
• ERP (Material Database) connection
• Default and Custom bushing positions
• Generation of Electrical Wiring Diagram and Bill of Materials

11. ®
Transformation Demo

12. The Total Transformation®
Normal Way Transformation® way
Detail Design (OGA & Part Drawings)
Efforts 48-96 Man Hours 2-4 Man Hours
Duration 6-12 Days -
Quotation Drawing (OGA Only)
Efforts 32 Man Hours 2 Man Hours
Duration 4 Days -

13. ABOUT IDOLA FORI
Idola Fori (Eye Dola For eye) was started in the year 2000 as a limited company with the idea
of a complete “design to manufacture to Market” concept.
Today we are…
• Privately held Limited Company
• 10 Years in the Engineering Services Industry
• Having development center in Hyderabad
• 30 people –Mix of Mechanical and Software Engineers
• Extensive experience in Glass Containers, Glass Equipments, Electrical Equipments,
Material Handling Equipments and Packaging Tools
• Working with industry leaders around the globe on various other segments like HVAC
Equipments, Drill Rigs, Rubber Seals, Printing Machines, etc…

14. THANK YOU