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EVS24
                           Stavanger, Norway, May 13-16, 2009

    Beer Delivery by Feldschlösschen with Electric Trucks
                                                 Urs Schwegler
                e’mobile, Pavillonweg 3, CH-3001 Bern; uschwegler@e-mobile.ch; www.e-mobile.ch




Abstract
Feldschlösschen Getränke Ltd (FGG), the most important Swiss brewery, tested a light electric truck
by Modec (UK) for the delivery in cities. The good driving characteristics, low energy consumption,
emissions that are almost negligible and the small turning radius confirm the excellent suitability of the
Modec in the agglomeration traffic. Based on the results of this field test, Feldschlösschen decided in
December 2008 to order 12 – 15 Modecs more.

Keywords: city traffic, cost, demonstration, energy consumption, goods delivery



1    Introduction                                            2     Objective of the field test
In the framework of the acquisition of new utility           The evaluation of the pilot project serves the
vehicles Feldschlösschen Getränke Ltd. (FGG),                following objectives:
the most important brewery in Switzerland, wants             • Performance tests of the electric utilities of
to test light trucks with alternative propulsion for             Modec and Smith in view of the requirements
its fine distribution. Starting in July 2008, an                 of FGG
intensive field test was undertaken with a light             • Indications for further development of the
electric truck by Modec (UK), imported and                       tested electric vehicles
maintained by Volvo Trucks (Switzerland) Ltd.                • Basis for decision-making for the management
The trials are conducted in two phases. The                      of FGG to acquire additional vehicles
results of the first phase served as a base for a            • Lessons to be learned by Volvo Trucks
decision of Feldschlösschen for another vehicle                  (Switzerland) Ltd. for the distribution of
order in fall 2008. In a follow-up-operation                     electric utility vehicles in Switzerland
during winter indications for any adjustments to             • Examination of the political framework and
the vehicles and distribution concept are                        any arguments for the political support of
expected.                                                        electric utility vehicles
                                                             • Basis for communication (media, other
Given the importance of road transport for                       potential users of electric utilities)
traffic, energy and environmental policy in
general and the immense potential of electric
vehicles in city traffic in particular this project is       The evaluation layout covers the following topics:
of high public interest and it is therefore                  • Performance: energy consumption, range,
supported by the Swiss Federal Office of Energy                 emissions, acceleration performance,
(SFOE).                                                         ergonomics, etc.
                                                             • Reliability: systematic and random
                                                                breakdowns
                                                             • Safety



EVS24 International Battery, Hybrid and Fuel Cell Electric Vehicle Symposium                                      1
• Cost                                                    Its main specifications are as follows:
• Potential use for FGG: in the test cities,              Motor: Maximal Power: 102 PS
  throughout Switzerland                                            Regenerative Braking
• Vehicle deficiencies / optimizations                              Maximale Torque: 300 NM
• Reactions of third parties: FGG customers,                        Maximal speed: 80 km/h
  potential buyers of electric utility vehicles,                    No Gears
  politicians, power suppliers, passers-by                Battery: Lithium Iron Phosphate (LiFePO4,
                                                                    Axeon Power UK ), 51.2 kWh
                                                                    Range: 100 km
                                                          Charger: 7,68 kW, external
3    Methods                                                        Charging time: 8 hours
The following list gives an overview of the               Weight: Gross weight 5‘490 kg
intended methods:                                                   Pay load: 2‘650 kg
• Analysis of previous experience with electric           The Modec is already in service at some delivery
    utilities of Modec and Smith                          companies in UK. While those vehicles were
• Driving performance during the pilot                    equipped with NaNiS batteries by MES-DEA
    operation: tachographs, electric meters, daily        (Zebra), the Feldschlösschen version was the first
    reports                                               one with a Lithium battery technology.
• Measurement of standard consumption
    according NEDC on the roller dynamometer              For more details see [1].
    of the Bern University of Applied Science in
    Biel.
• Test drive: acceleration, brakes, vehicle               5     Results of the Field Test
    ergonomics, agility, etc.
• Focus discussions with drivers                          The results of the first phase of the field test
• Evaluation of breakdowns                                (summer 2008) are described in a report [2].
• Total cost assessment                                   The most important results are as follows:
• Potential assessment for the test cities and
    for the whole of Switzerland                          The light electric truck Modec has proven to be
• Feedbacks from customers, potential buyers              quite reliable. However, the level of modern
    of electric utilities, politicians and passers-by     standard diesel trucks could not be met yet. Some
• Media evaluation                                        breakdowns such as a wrong indication of the
                                                          state of charge (twice) or a failure of the heating
                                                          system could be repaired.
4    The Light Electric Truck                             In a three-week test operation in daily use in
     Modec                                                Berne the Modec covered a total of 565 km which
                                                          is 40 km per day on average. The energy
The light electric truck Modec is based on a              consumption was 62 kWh / 100 km on average
prupose built vehicle concept developed by                what corresponds to a diesel equivalent of about
Modec.                                                    5.6 litres / 100 km. This is 66 % less than the
                                                          average      consumption     of     the     actual
                                                          Feldschlösschen fleet (Renault Mascott, 16.6 litres
                                                          / 100 km).
                                                          The range of 80 - 100 km with one battery charge,
                                                          which was achieved in the field test, corresponds
                                                          quite well to the figures indicated by the
                                                          manufacturer (100 km with the Li-Ion battery).
                                                          The average speed was 19.7 km / h. This figure
                                                          corresponds to the urban stop-and-go traffic. In
                                                          overland traffic the Modec with the maximum
                                                          speed of 80 km / h and thanks to its good
 Figure1: The Modec in the Feldschlösschen version        acceleration capabilities could easily keep pace.




EVS24 International Battery, Hybrid and Fuel Cell Electric Vehicle Symposium                                2
All Modec drivers were basically satisfied and                               wasn’t sufficient to keep the big cabin warm and
they can well imagine to drive the vehicle                                   the large windows dry.
permanently. Especially appreciated was the
entrance through the back door of the cab. This is                           6     Conclusions
more convenient than the sideward entrance. The
drivers obviously enjoy it to do contribute to a                             The good driving characteristics, low energy
better environment while working without any                                 consumption, emissions that are almost negligible
restrictions. The many positive reactions from                               and the small turning radius confirm the excellent
customers and passers-by reassure them. On the                               suitability of the Modec in the agglomeration
other hand, the drivers claimed the following                                traffic.
disadvantages:                                                               The energy consumption in daily use was only 34
• The opening part of the side window is too                                 % of the one of the actual diesel truck.
  low (especially for tall drivers).                                         The Modec was highly appreciated by the driver
                                                                             crew.
• The lining of the wheelhouse complicates the
  mounting of snow chains, especially when                                   The interest of the Feldschlösschen customers, the
  the vehicle is loaded.                                                     passers-by as well as by the media was high.
                                                                             Based on the results of this field test,
    3000
                                                                             Feldschlösschen decided in December 2008 to
    2500
                                                                             order 12 – 15 Modecs more.
    2000                                                                     In cold winter time, the range decreased
    1500                                                                     significantly. For Feldschlösschen, the Modec
    1000                                                                     should be equipped with a bigger battery offering
     500                                                                     a higher range.
       0
             Renault Mascott 6.5 to   Nissan Atleon 7.5 to    Modec 7.5 to

           Fixkosten Gesamt / Monat         Variable Kosten Gesamt / Monat

                                                                             References
                                                                                 [1]   www.modeczev.com
Figure 2: fix cost and variable cost of the Modec and
            two comparable diesel trucks                                         [2]   Urs Schwegler: Schlussbericht zur 1. Phase
                                                                                       des Feldtests; Bern, 19. Januar 2009
The total cost – based on a 4 years leasing - is 21
% more than the actual truck of Feldschlösschen                                  [3]   Urs Schwegler: Ergebnisse des Wintertests;
(Renault Mascott) and 16 % more than for a                                             Bern, 18. April 2009
comparable future diesel Truck (Nissan Atleon).
The service and maintenance cost, which is
considerably lower for the Modec, cannot                                     Author
compensate the high purchase price.
                                                                                             Urs Schwegler (55) studied transport-
The Modec got a high interest by the media. So                                               tation engineer at the Swiss Federal
far there were 26 articles in newspapers and                                                 Technical High School at Zurich. As a
                                                                                             project manager with e’mobile, he is
specialised media covering the trials with over
                                                                                             leading several projects on market
half of them with a photo of the vehicle.                                                    introduction of electric vehicles.
                                                                                             Urs Schwegler participated in several
In the winter tests in February/March 2009, the                                              research and demonstration projects of
Modec run 738 km. The average consumption                                                    the EU and the IEA.
increased from 62 to 90 kWh / 100 km.
Consequently the range with one battery charge
decreased by more than 30 %.

The reliability in temperatures below 0 C° was
quite satisfying, except the heating. First it took
two months until it worked, then the performance




EVS24 International Battery, Hybrid and Fuel Cell Electric Vehicle Symposium                                                     3

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Electric Beer Trucks Tested by Swiss Brewery

  • 1. EVS24 Stavanger, Norway, May 13-16, 2009 Beer Delivery by Feldschlösschen with Electric Trucks Urs Schwegler e’mobile, Pavillonweg 3, CH-3001 Bern; uschwegler@e-mobile.ch; www.e-mobile.ch Abstract Feldschlösschen Getränke Ltd (FGG), the most important Swiss brewery, tested a light electric truck by Modec (UK) for the delivery in cities. The good driving characteristics, low energy consumption, emissions that are almost negligible and the small turning radius confirm the excellent suitability of the Modec in the agglomeration traffic. Based on the results of this field test, Feldschlösschen decided in December 2008 to order 12 – 15 Modecs more. Keywords: city traffic, cost, demonstration, energy consumption, goods delivery 1 Introduction 2 Objective of the field test In the framework of the acquisition of new utility The evaluation of the pilot project serves the vehicles Feldschlösschen Getränke Ltd. (FGG), following objectives: the most important brewery in Switzerland, wants • Performance tests of the electric utilities of to test light trucks with alternative propulsion for Modec and Smith in view of the requirements its fine distribution. Starting in July 2008, an of FGG intensive field test was undertaken with a light • Indications for further development of the electric truck by Modec (UK), imported and tested electric vehicles maintained by Volvo Trucks (Switzerland) Ltd. • Basis for decision-making for the management The trials are conducted in two phases. The of FGG to acquire additional vehicles results of the first phase served as a base for a • Lessons to be learned by Volvo Trucks decision of Feldschlösschen for another vehicle (Switzerland) Ltd. for the distribution of order in fall 2008. In a follow-up-operation electric utility vehicles in Switzerland during winter indications for any adjustments to • Examination of the political framework and the vehicles and distribution concept are any arguments for the political support of expected. electric utility vehicles • Basis for communication (media, other Given the importance of road transport for potential users of electric utilities) traffic, energy and environmental policy in general and the immense potential of electric vehicles in city traffic in particular this project is The evaluation layout covers the following topics: of high public interest and it is therefore • Performance: energy consumption, range, supported by the Swiss Federal Office of Energy emissions, acceleration performance, (SFOE). ergonomics, etc. • Reliability: systematic and random breakdowns • Safety EVS24 International Battery, Hybrid and Fuel Cell Electric Vehicle Symposium 1
  • 2. • Cost Its main specifications are as follows: • Potential use for FGG: in the test cities, Motor: Maximal Power: 102 PS throughout Switzerland Regenerative Braking • Vehicle deficiencies / optimizations Maximale Torque: 300 NM • Reactions of third parties: FGG customers, Maximal speed: 80 km/h potential buyers of electric utility vehicles, No Gears politicians, power suppliers, passers-by Battery: Lithium Iron Phosphate (LiFePO4, Axeon Power UK ), 51.2 kWh Range: 100 km Charger: 7,68 kW, external 3 Methods Charging time: 8 hours The following list gives an overview of the Weight: Gross weight 5‘490 kg intended methods: Pay load: 2‘650 kg • Analysis of previous experience with electric The Modec is already in service at some delivery utilities of Modec and Smith companies in UK. While those vehicles were • Driving performance during the pilot equipped with NaNiS batteries by MES-DEA operation: tachographs, electric meters, daily (Zebra), the Feldschlösschen version was the first reports one with a Lithium battery technology. • Measurement of standard consumption according NEDC on the roller dynamometer For more details see [1]. of the Bern University of Applied Science in Biel. • Test drive: acceleration, brakes, vehicle 5 Results of the Field Test ergonomics, agility, etc. • Focus discussions with drivers The results of the first phase of the field test • Evaluation of breakdowns (summer 2008) are described in a report [2]. • Total cost assessment The most important results are as follows: • Potential assessment for the test cities and for the whole of Switzerland The light electric truck Modec has proven to be • Feedbacks from customers, potential buyers quite reliable. However, the level of modern of electric utilities, politicians and passers-by standard diesel trucks could not be met yet. Some • Media evaluation breakdowns such as a wrong indication of the state of charge (twice) or a failure of the heating system could be repaired. 4 The Light Electric Truck In a three-week test operation in daily use in Modec Berne the Modec covered a total of 565 km which is 40 km per day on average. The energy The light electric truck Modec is based on a consumption was 62 kWh / 100 km on average prupose built vehicle concept developed by what corresponds to a diesel equivalent of about Modec. 5.6 litres / 100 km. This is 66 % less than the average consumption of the actual Feldschlösschen fleet (Renault Mascott, 16.6 litres / 100 km). The range of 80 - 100 km with one battery charge, which was achieved in the field test, corresponds quite well to the figures indicated by the manufacturer (100 km with the Li-Ion battery). The average speed was 19.7 km / h. This figure corresponds to the urban stop-and-go traffic. In overland traffic the Modec with the maximum speed of 80 km / h and thanks to its good Figure1: The Modec in the Feldschlösschen version acceleration capabilities could easily keep pace. EVS24 International Battery, Hybrid and Fuel Cell Electric Vehicle Symposium 2
  • 3. All Modec drivers were basically satisfied and wasn’t sufficient to keep the big cabin warm and they can well imagine to drive the vehicle the large windows dry. permanently. Especially appreciated was the entrance through the back door of the cab. This is 6 Conclusions more convenient than the sideward entrance. The drivers obviously enjoy it to do contribute to a The good driving characteristics, low energy better environment while working without any consumption, emissions that are almost negligible restrictions. The many positive reactions from and the small turning radius confirm the excellent customers and passers-by reassure them. On the suitability of the Modec in the agglomeration other hand, the drivers claimed the following traffic. disadvantages: The energy consumption in daily use was only 34 • The opening part of the side window is too % of the one of the actual diesel truck. low (especially for tall drivers). The Modec was highly appreciated by the driver crew. • The lining of the wheelhouse complicates the mounting of snow chains, especially when The interest of the Feldschlösschen customers, the the vehicle is loaded. passers-by as well as by the media was high. Based on the results of this field test, 3000 Feldschlösschen decided in December 2008 to 2500 order 12 – 15 Modecs more. 2000 In cold winter time, the range decreased 1500 significantly. For Feldschlösschen, the Modec 1000 should be equipped with a bigger battery offering 500 a higher range. 0 Renault Mascott 6.5 to Nissan Atleon 7.5 to Modec 7.5 to Fixkosten Gesamt / Monat Variable Kosten Gesamt / Monat References [1] www.modeczev.com Figure 2: fix cost and variable cost of the Modec and two comparable diesel trucks [2] Urs Schwegler: Schlussbericht zur 1. Phase des Feldtests; Bern, 19. Januar 2009 The total cost – based on a 4 years leasing - is 21 % more than the actual truck of Feldschlösschen [3] Urs Schwegler: Ergebnisse des Wintertests; (Renault Mascott) and 16 % more than for a Bern, 18. April 2009 comparable future diesel Truck (Nissan Atleon). The service and maintenance cost, which is considerably lower for the Modec, cannot Author compensate the high purchase price. Urs Schwegler (55) studied transport- The Modec got a high interest by the media. So tation engineer at the Swiss Federal far there were 26 articles in newspapers and Technical High School at Zurich. As a project manager with e’mobile, he is specialised media covering the trials with over leading several projects on market half of them with a photo of the vehicle. introduction of electric vehicles. Urs Schwegler participated in several In the winter tests in February/March 2009, the research and demonstration projects of Modec run 738 km. The average consumption the EU and the IEA. increased from 62 to 90 kWh / 100 km. Consequently the range with one battery charge decreased by more than 30 %. The reliability in temperatures below 0 C° was quite satisfying, except the heating. First it took two months until it worked, then the performance EVS24 International Battery, Hybrid and Fuel Cell Electric Vehicle Symposium 3