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Host cell protein dynamics in recombinant CHO cells-Impact from harvest to Purification and Beyond.pdf
1.
©2013 Landes Bioscience. Do not distribute Bioengineered 4:5, 288–291;
September/October 2013; © 2013 Landes Bioscience Commentary 288 Bioengineered Volume 4 Issue 5 Commentary to: Tait AS, Hogwood CE, Smales CM, Bracewell DG. Host cell protein dynamics in the supernatant of a mAb producing CHO cell line. Biotechnol Bioeng 2012; 109:971-82; PMID:22124969; http://dx.doi.org/10.1002/ bit.24383 and Hogwood CE, Tait AS, Koloteva- Levine N, Bracewell DG, Smales CM. The dynam- ics of the CHO host cell protein profile during clarification and protein A capture in a platform antibody purification process. Biotechnol Bioeng 2013; 110:240-51; PMID:22806637; http://dx.doi. org/10.1002/bit.24607. Keywords: host cell protein, Chinese hamster ovary (CHO), mammalian cell culture, downstream processing, protein A chromatography, monoclonal antibody, proteomics Submitted: 12/06/12 Revised: 12/18/12 Accepted: 12/21/12 http://dx.doi.org/10.4161/bioe.23382 *Correspondence to: C Mark Smales; Email: c.m.smales@kent.ac.uk During the production of recom- binant protein products, such as monoclonal antibodies, manufacturers must demonstrate clearance of host cell impurities and contaminants to appro- priate levels prior to use in the clinic. These include host cell DNA and RNA, product related contaminants such as aggregates, and importantly host cell pro- teins (HCPs). Despite the importance of HCP removal, the identity and dynamics of these proteins during cell culture and downstream processing (DSP) are largely unknown. Improvements in technologies such as SELDI-TOF mass spectrometry alongside the gold standard technique of ELISA has allowed semi-quantification of the total HCPs present. However, only recently have techniques been utilized in order to identify those HCPs pres- ent and align this with the development of approaches to monitor the dynam- ics of HCPs during both fermentation and downstream processing. In order to enable knowledge based decisions with regards to improving HCP clearance it is vital to identify potential problematic HCPs on a cell line and product specific basis. Understanding the HCP dynamics will in the future help provide a platform to rationally manipulate and engineer and/or select suitable recombinant CHO cell lines and downstream processing steps to limit problematic HCPs. Introduction At present therapeutic recombinant mono- clonal antibodies (mAb) and Fc-fusion proteins dominate the biopharmaceutical Host cell protein dynamics in recombinant CHO cells Impacts from harvest to purification and beyond Catherine EM Hogwood,1 Daniel G Bracewell2 and C Mark Smales1, * 1 Centre for Molecular Processing and School of Biosciences; University of Kent; Canterbury, Kent, UK; 2 Advanced Centre for Biochemical Engineering; Department of Biochemical Engineering; University College London; Torrington Place, London, UK market, accounting for 35% of all biother- apeutic proteins.1 Indeed, industry is now capable of producing in excess of 5 g/L of recombinant protein product in mamma- lian cell cultures.1 The production of com- plex recombinant proteins such as mAbs, requires a system that possesses the cellular machinery capable of processing, folding, assembling and post-translationally modi- fying the product to generate the authen- tic required target protein, and Chinese hamster ovary cells (CHO) are routinely used for the expression of such proteins.2 The recombinant product is secreted from the cell into the surrounding media and hence it is necessary to recover this from the harvested cell culture fluid (HCCF) via a series of downstream processing (DSP) steps. These steps are designed to purify the product, removing host cell DNA/RNA, lipids, host cell proteins (collectively referred to as process related impurities) and product related contami- nants.3 The requirements placed upon this process include removal of HCPs in the final product to < 1–100 ppm.4,5 The process contaminants are of concern in the biopharmaceutical sector as adverse clinical effects have been reported.6,7 Of concern is not only that CHO HCPs in the final product could illicit an immune response in the patient but also that due to the similarity between many CHO and human proteins cross-reactivity may result in autoimmunity.6 These concerns underpin the importance of understand- ing HCP identity, the processes by which they appear in the HCCF and dynamics during recombinant protein production and subsequent DSP steps.
2.
©2013 Landes Bioscience. Do not distribute www.landesbioscience.com Bioengineered 289 Commentary
Commentary A (LDH-A) and protein disulfide isom- erase (PDI), most likely released due to cellular lysis or breakdown either during fermentation or primary recovery.9 How can such information on the generation of the exact nature, abun- dance, identity and relevance of these HCPs contaminants be used in furthering our process understanding with respect to HCPs? From the cost perspective, a small-scale evaluation revealed that ~80% of mAb production costs were down- stream process related.19 Further, despite improvements in product titer upstream, downstream process improvements to cope with this increased load have been slow. Hence information on HCP pres- ence and removal is important in order to make knowledge-based process decisions within the context of the whole process. Although DSP of monoclonal antibod- ies for example relies heavily on centrifu- gation and filtration steps, few reports focus on the impact of these on the HCP profile which is subsequently in the feed stream introduced into the chromatogra- phy workflow. Published data once again highlights the importance of process understanding regarding HCPs in this respect, as different clarification decisions influences the HCP profile and its abun- dance.12 Various HCPs also responded in a different manner to this initial DSP step depending on the clarification step cho- sen.12 There are also likely to be cell line specific differences in the response to DSP with respect to HCPs, which should also be taken into consideration when recom- binant CHO cell lines are selected.12 Recombinant protein purification relies heavily upon chromatography steps, with protein A capture chromatogra- phy being the “gold standard” for mAb purification, demonstrating ~98% prod- uct purity prior to subsequent polishing steps.3,20 However, despite this excellent performance HCPs remain. This is likely to be due to recent issues raised in the lit- erature, such as protein-protein interac- tions between product and HCPs during protein A chromatography, an issue that largely remains a black-box and likely to be highly dependent on the cell line (i.e., the HCPs in the feedstream) and product in question.21 Interactions between HCPs, product and chromatography resins are of additional methods to quantify and/ or identify HCPs; such as the use of fou- rier transform mid infrared spectroscopy (FT-MIR) and 2D-LC/MS,14,15 these approaches can be further complemented to aid in identification of greater numbers of HCPs and to follow their fate during DSP. An increased need for rapid and accurate HCP detection and quantifi- cation during the recombinant protein production workflow may be met by such approaches and robotic systems as described by Rey et al.16 Ultra-scale down mimics of process scale unit operations may also allow the rapid assessment of the effects of processing on the HCP pro- file,9,12,17 reducing costs in acquiring pro- cess understanding and providing suitable evidence for scale-up. Finally, the recent publication of the CHO-K1 genome,18 the principle mammalian host cell used for recombinant protein production, should lead to the emergence of more informat- ics based approaches, such as described by Gutierrez et al.6 in which immunoinfor- matic tools were used to evaluate immu- nogenic potential of CHO HCPs. HCPs from Harvest to Purification Taking a top-down approach with regard to investigating HCPs in the manufactur- ing workflow requires the determination of those HCPs present during fermenta- tion of recombinant CHO cells. Various upstream decisions can impact upon the HCP profile; including cell culture media, culture feeding strategies and bioreactor control.8 However, cell culture duration is reported as having the greatest impact on the observed HCP profile as determined using 2D-PAGE, SELDI-TOF and ELISA analysis.8,9 Comparing harvest days (vary- ing from day 10 to day 14) for HCP content revealed a dynamic HCP profile affected by (1) the cell line and its recom- binant protein product, as some proteins may be cell line or product specific, (2) cell viability, in which an increase in HCPs is observed when viability declines8,9 and (3) the viable and non-viable cell populations, as viable cells exhibited increased sensitiv- ity to shear experienced during centrifuga- tion.9,17 Thus, it is not surprising that the HCP profile largely consists of intracellu- lar proteins, such as lactate dehydrogenase The HCP Monitoring and Assessment Toolbox The current toolbox available to measure/ monitor total HCP concentration includes enzyme-linked immunosorbent assays (ELISA), of which few kits are commer- cially available. These kits are produced by injecting animal models with an HCP mixture to raise antibodies. The HCP mixture is commonly the null cell line (containing an empty vector) at a cellular harvest level where the “general” HCP pop- ulation is well represented between both producer and null.8,9 There are a number of potential drawbacks to this technique, for example if the protein is not present in the mixture or does not illicit an immune response in the animal model then it will not be detected in the sample. This raises the question of how well any one ELISA covers the HCP profile, however ELISA is widely used in the biopharmaceutical industry to determine HCP levels and is the current gold-standard methodology.7 The biotechnology industry use both com- mercially available HCP ELISA kits and customised in-house designed assays.7 Two-dimensional polyacrylamide gel electrophoresis (2D-PAGE) is an approach previously applied to both bacterial and mammalian cell lines to determine HCP dynamics.8,10,11 2D-PAGE as a qualitative technique allows a profile to be generated, from which process conditions for exam- ple can be compared and changes quan- tified. This approach is often combined with ELISA technology in order to further quantify HCPs. Technical limitations of 2D-PAGE include that only proteins of high abundance in a protein mixture will be visualized. Further, when this tech- nique is applied to product producing cell lines (such as mAbs) the product can “swamp” the profile either masking pro- tein spots or making it difficult to visual- ize low abundant contaminating proteins on the same gel, in which case the null cell line is usually investigated.8,12 In addi- tion to this global proteomics approach, SELDI-TOF mass spectrometry has enabled changes in the HCP profile to be rapidly determined.9,13 Large volumes of supernatant mate- rial are not required for SELDI-TOF and 2D-PAGE analysis. With the emergence
3.
©2013 Landes Bioscience. Do not distribute 290 Bioengineered Volume
4 Issue 5 engineering to reduce problematic HCPs may lessen the need for additional purifi- cation steps to remove these from the final biopharmaceutical product. Another potential problem that exists at present and poses an additional level of complexity is other trace level impuri- ties. Other trace level impurities, below current detection level techniques, are most likely present either in the HCCF and/or the purified protein product (e.g., proteases) that can potentially impact upon protein integrity.27 Indeed, degra- dation of an Fc-fusion protein led to the identification of a homolog of the prote- ase cathepsin D in fractions post-protein A purification.28 It also appears any link between the concentration of HCP and protease activity is tenuous as it has been reported that at high levels of HCPs, pro- tease related mAb fragmentation appeared not to occur.29 These contaminants can play a significant role in the degradation of the product, in particular mAbs, lead- ing to functional titer loss. Cytokines are another contaminant previously shown to be present in the supernatant of cultured CHO cells. Latent transforming growth factor-β1 has recently been shown to be secreted by CHO cells and to be func- tional in human cells.30 Although DSP removed this cytokine, any trace could cause profound effects in a patient. This again highlights the importance of under- standing potential contaminants and at which steps they are removed during DSP. Thus, identifying, characterizing and understanding HCPs and their process interactions during recombinant protein production is essential in developing or tailoring rational approaches to remove them, safeguarding the final biopharma- ceutical product for the patient. Disclosure of Potential Conflicts of Interest No potential conflicts of interest were disclosed careful selection of membranes for flow- through polishing. Evaluation of various commercially available anion exchange membranes reported differences in HCP removal and this appears to be further influenced by process conditions, dem- onstrating the importance of process understanding even at the later stages of purification.26 All of the literature data points toward the fact that during process development HCPs should be considered on a cell line and recombinant protein product basis, particularly with regard to the influence of culture conditions, cell culture dura- tion, primary recovery, clarification steps and those HCPs carrying through chro- matography procedures. This informa- tion can then be used to feed-back further upstream to aid either cell line selection strategies (i.e., select a cell line with a reduced number of problematic HCPs) and/or to influence DSP decisions. Future Prospects: An Engineered Approach? It is envisaged that ultimately informa- tion on HCPs and their dynamics will be used to make knowledge based pro- cess decisions. This may take the form of (1) cell screens of multiple recombinant CHO cell lines in order to select the most suitable cell line for your protein to be produced i.e., exhibiting reduced levels of problematic HCPs; (2) cell line engineer- ing to generate a more robust cell line to decrease HCP release during fermenta- tion and clarification steps or to knock- down a problematic HCP (although targets would have to be selected with extreme caution); (3) media formula- tion and feeding strategies to improve cell strength and (4) selecting optimal downstream processing steps tailored to allow removal of problematic HCPs. Knowledge-based decisions such as cell therefore being extensively investigated at present. In the case of mAbs and protein A chromatography, a proportion of HCPs co-elute via interaction with the prod- uct itself rather than with the chromato- graphic resin.21-23 However, non-specific interactions between HCPs and protein A resins have also been reported.12,23 As mAb purification follows a rather fixed template, research aiming to improve purification focus mainly on the replacement or improvement of the cap- ture step, thus providing further infor- mation on HCP dynamics. For example, combining multiple interactions within one resin (mixed-mode chromatography) has recently been evaluated for their suit- ability as a primary capture step in the purification of mAb from CHO super- natant.24 While yields were compliant with a capture step, HCP removal varied among the resins tested and demonstrated that populations of HCPs also differed. Therefore the physiochemical characteris- tics of HCPs in the feed stream play a role in dictating their chromatographic behav- ior.24 Taking an alternative approach to the standard capture chromatography, Borlido et al.25 recently demonstrated that magnetic separation techniques could provide an alternative purification strat- egy that is fast, highly specific and poten- tially more cost effective than the gold standard protein A. Boronic acid mag- netic particles (as an alternative ligand to protein A) were successfully used for mAb capture from CHO HCCF. This method provided a higher yield under optimised conditions than that of protein A and showed promise for HCP removal (remov- ing only 12% less than protein A).25 The conditions under which DSP steps are run may also be adapted, such as alternative washes during capture chromatography to disrupt product-HCP interactions.22 The improvement of polishing steps with regard to HCP removal include the References 1. 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