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RELAYS
• A relay is an electrically operated switch.
Current flowing through the coil of the relay
creates a magnetic field which attracts a lever
and changes the switch contacts. The coil
current can be on or off so relays have two
switch positions and most have double throw
(changeover) switch contacts as shown in the
diagram.
• The relay's switch connections are usually
labelled COM, NC and NO:
• COM = Common, always connect to this, it
is the moving part of the switch.
• NC = Normally Closed, COM is connected to
this when the relay coil is off.
• NO = Normally Open, COM is connected to
this when the relay coil is on.
Choosing a relay
• Physical size and pin arrangement
If you are choosing a relay for an existing PCB you will need to ensure
that its dimensions and pin arrangement are suitable. You should find
this information in the supplier's catalogue.
• Coil voltage
The relay's coil voltage rating and resistance must suit the circuit
powering the relay coil. Many relays have a coil rated for a 12V supply
but 5V and 24V relays are also readily available. Some relays operate
perfectly well with a supply voltage which is a little lower than their
rated value.
• Coil resistance
The circuit must be able to supply the current required by the relay
coil. You can use Ohm's law to calculate the current: Relay coil
current = supply voltage coil resistance For example: A 12V supply
relay with a coil resistance of 400 passes a current of 30mA. This is OK
for a 555 timer IC (maximum output current 200mA), but it is too much
for most ICs and they will require a transistor to amplify the current.
• Switch ratings (voltage and current)
The relay's switch contacts must be suitable for
the circuit they are to control. You will need to
check the voltage and current ratings. Note that
the voltage rating is usually higher for AC, for
example: "5A at 24V DC or 125V AC".
• Switch contact arrangement (SPDT, DPDT etc)
Most relays are SPDT or DPDT which are often
described as "single pole changeover" (SPCO) or
"double pole changeover" (DPCO). For further
information please see the page on switches.
Protection diodes for relays
• Transistors and ICs must be protected from
the brief high voltage produced when a relay
coil is switched off. The diagram shows how a
signal diode (eg 1N4148) is connected
'backwards' across the relay coil to provide
this protection.
• Current flowing through a relay coil creates a
magnetic field which collapses suddenly
when the current is switched off. The sudden
collapse of the magnetic field induces a brief
high voltage across the relay coil which is very
likely to damage transistors and ICs. The
protection diode allows the induced voltage
to drive a brief current through the coil (and
diode) so the magnetic field dies away quickly
rather than instantly. This prevents the
induced voltage becoming high enough to
cause damage to transistors and ICs.
Relays and transistors compared
• Like relays, transistors can be used as an
electrically operated switch. For switching small
DC currents (< 1A) at low voltage they are usually
a better choice than a relay. However, transistors
cannot switch AC (such as mains electricity) and
in simple circuits they are not usually a good
choice for switching large currents (> 5A). In
these cases a relay will be needed, but note that
a low power transistor may still be needed to
switch the current for the relay's coil! The main
advantages and disadvantages of relays are listed
below:
Advantages of relays:
• Relays can switch AC and DC, transistors can
only switch DC.
• Relays can switch higher voltages than
standard transistors.
• Relays are often a better choice for switching
large currents (> 5A).
• Relays can switch many contacts at once.
Disadvantages of relays:
• Relays are bulkier than transistors for switching
small currents.
• Relays cannot switch rapidly (except reed relays),
transistors can switch many times per second.
• Relays use more power due to the current
flowing through their coil.
• Relays require more current than many ICs can
provide, so a low power transistor may be
needed to switch the current for the relay's coil.

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Relays

  • 2. • A relay is an electrically operated switch. Current flowing through the coil of the relay creates a magnetic field which attracts a lever and changes the switch contacts. The coil current can be on or off so relays have two switch positions and most have double throw (changeover) switch contacts as shown in the diagram.
  • 3. • The relay's switch connections are usually labelled COM, NC and NO: • COM = Common, always connect to this, it is the moving part of the switch. • NC = Normally Closed, COM is connected to this when the relay coil is off. • NO = Normally Open, COM is connected to this when the relay coil is on.
  • 4. Choosing a relay • Physical size and pin arrangement If you are choosing a relay for an existing PCB you will need to ensure that its dimensions and pin arrangement are suitable. You should find this information in the supplier's catalogue. • Coil voltage The relay's coil voltage rating and resistance must suit the circuit powering the relay coil. Many relays have a coil rated for a 12V supply but 5V and 24V relays are also readily available. Some relays operate perfectly well with a supply voltage which is a little lower than their rated value. • Coil resistance The circuit must be able to supply the current required by the relay coil. You can use Ohm's law to calculate the current: Relay coil current = supply voltage coil resistance For example: A 12V supply relay with a coil resistance of 400 passes a current of 30mA. This is OK for a 555 timer IC (maximum output current 200mA), but it is too much for most ICs and they will require a transistor to amplify the current.
  • 5. • Switch ratings (voltage and current) The relay's switch contacts must be suitable for the circuit they are to control. You will need to check the voltage and current ratings. Note that the voltage rating is usually higher for AC, for example: "5A at 24V DC or 125V AC". • Switch contact arrangement (SPDT, DPDT etc) Most relays are SPDT or DPDT which are often described as "single pole changeover" (SPCO) or "double pole changeover" (DPCO). For further information please see the page on switches.
  • 6. Protection diodes for relays • Transistors and ICs must be protected from the brief high voltage produced when a relay coil is switched off. The diagram shows how a signal diode (eg 1N4148) is connected 'backwards' across the relay coil to provide this protection. • Current flowing through a relay coil creates a magnetic field which collapses suddenly when the current is switched off. The sudden collapse of the magnetic field induces a brief high voltage across the relay coil which is very likely to damage transistors and ICs. The protection diode allows the induced voltage to drive a brief current through the coil (and diode) so the magnetic field dies away quickly rather than instantly. This prevents the induced voltage becoming high enough to cause damage to transistors and ICs.
  • 7. Relays and transistors compared • Like relays, transistors can be used as an electrically operated switch. For switching small DC currents (< 1A) at low voltage they are usually a better choice than a relay. However, transistors cannot switch AC (such as mains electricity) and in simple circuits they are not usually a good choice for switching large currents (> 5A). In these cases a relay will be needed, but note that a low power transistor may still be needed to switch the current for the relay's coil! The main advantages and disadvantages of relays are listed below:
  • 8. Advantages of relays: • Relays can switch AC and DC, transistors can only switch DC. • Relays can switch higher voltages than standard transistors. • Relays are often a better choice for switching large currents (> 5A). • Relays can switch many contacts at once.
  • 9. Disadvantages of relays: • Relays are bulkier than transistors for switching small currents. • Relays cannot switch rapidly (except reed relays), transistors can switch many times per second. • Relays use more power due to the current flowing through their coil. • Relays require more current than many ICs can provide, so a low power transistor may be needed to switch the current for the relay's coil.