Presentation. Mr. Ando

1. Ｓｅｓｓｉｏｎ II
About the Safe Sanitation
of Working-place
By
Yukio Ando
JDRA (Japan Drum Reconditioners’Association)

2. The Heinrich Law
1 serious accident/disaster
29 slight accidents/disasters
300 slight accidents/disasters

3. The Survey Result of Near-Miss Examples (1)
Q: Were there work-related injury & Accident within the past 3 years?

4. The Survey Result of Near-Miss Examples (2)
Q: Is your company doing the safety & Sanitation Education for Employees?

5. The Survey Result of Near-Miss Examples (3)
Q: Is your company doing any action about the safety & Sanitation?
Yes
53%
No
47%

6. The Survey Result of Near-Miss Examples (4)
◆◆ Specific examples of the action ◆◆
 A study meeting in Group Activity
 A Factory meeting coping with “The Report of Near-Miss Experience &
KY (Dangerous prediction)” to Improve
 Perform Safe Patrol, Carry out Site maintenance on Saturday
attendance, Recruit Safety Marking/Slogan, Commendation etc.
 Carry out Safety Education & Safety-week event
 Confirm Precautions at every Morning Meeting
 Establishment/holding the Safety & Sanitation Committee to Monitor
 5S Activity (Tidying, Order, Cleaning, Cleanliness & Discipline)
 Reporting the Indication, Precaution, Awakening & Improvement at
Environmental Safe Sanitation monthly
 And so on ……

7. The Form of Query
Occurrence Date Weather:
Occurrence Place Circumstances
Problem of Facility
Problem of Work Method
Problem of yourself (Unstable action was taken?)
Applicable Mind & Body Analysis
Summary
The Report of Near-Miss Examples
What kind of problems was there (Unsafe situation or action)?
(The situation when problem occured and the measures to be thought)
Future MeasuresProblem of Work Environment

8. The Specific Near-Miss Example (1)
I took a rest relaxing too much and was upset
I was upset and in a hurry
Never close a shutter in addo height, but close more than 2M in
height
When coming back to my working post after a break
The site of Factory
I struck my head by the half opened shutter
Occurrence Place
Circumstances
Summary
ResponseQuery
Future Measures
Problem of
yourself
Applicable Mind &
Body Analysis

9. The Specific Near-Miss Example (2)
Response
Occurrence Place
Query
Drum stock yard
Circumstances Stock confirmation
Summary I was almost dropped from the top of piled drums
Problem of Working
Method
Climbed onto a drum of unstable stacked piles
Future Measures Prepare a stepladder and never climb onto a drum
Problem of
yourself
I didn't wear a helmet
Applicable Mind &
Body Analysis
I didn't think deeply and thought it was safe. I lost the balance.

10. The Specific Near-Miss Example (3)
Query Response
Occurrence Place Remanufacturing Line
Circumstances While cutting a Top Head
Summary
Gloves caught by a cut-edge and hand was almost caught by the
rotating cutter
Problem of Facility
Apparatus
Put a safety cover over the dangerous place of Rotating Power
Applicable Mind &
Body Analysis
I didn't think deeply. My hand worked unconsiously.
Future Measures
Never touch a rotating power and posted a a warning. Change of
the glove material (Cotton to Rubber).
Problem of
yourself
Having touched with a rotaring object

11. The Essence of Near-Miss Problems
Applicable Mind and Body Analysis
I was in a hurry
I didn’t think deeply
My Hand worked unconsciously
No Rule for the Workplace
No ability to Manage & Control the Rule
The Room
For
Improvement

12. Thank You!
Arigato!
Yukio Ando
JDRA (Japan Drum Reconditioners’Association)