The document discusses next generation aircraft engine evolution to meet growing global air transportation demand. It summarizes commercial engine industry growth projections showing a 38% increase in engines from 2012 to 2022. It also outlines the International Aircraft Engine Association's (IAEA) vision to promote global collaboration across the aircraft engine industry through initiatives like common contracts, an ecommerce platform, and an integrated aircraft engine engineering curriculum. Finally, it discusses various technical challenges for next generation engines like larger fan sizes, fan drive systems, higher temperature materials, and modular design considerations.
International Aircraft Engine Association Charter Feb 6 2012
IAEA China Aerospace Propulsion Technology Summit 06122012
1. Next Generation Aero Engine Evolution To Meet Air Transportation Global Demand
Dr. Hooman Rezaei
IAEA Founder & President
China Aerospace Propulsion Technology Summit, June 19-20, Shanghai, China
@IAEA1, : International Aircraft Engine Association
www.turbineengine.org
2. Commercial Engine Industry Overview
World Regions
Africa 2,045 4%
Asia Pacific 6,634 15%
China 3,599 8%
Eastern Europe 2,115 5%
India 770 2%
South America 2,965 7%
Middle East 2,456 5%
North America 14,951 33%
Western Europe 9,728 21%
Total (2012) 45,263
Total (2022) 62,544 +38%
OEMs 2012 2022
CFMI 16,658 26,951
GE Aviation 9,860 13,085
Rolls Royce 6,134 7,775
Pratt & Whitney 7,441 7,638
IAE 4,118 5,405
EA = GE + P&W 120 824
Power Jet 8 592
Honeywell 924 276
ACAE - TBD
CFMI Fleet Largest Share of 37% , +15
RR’s Fleet Overtake P&W’s Fleet by 2022
Source Fleet Data: Ascend
$22bn+ Industry, 120,000+ Professionals
www.turbineengine.org2
3. Association’s Vision
Founded Jan 2012 Based on 6500+ Social Media Professional Members
Platform to Promote Global Collaboration Among:
Manufacturers Lessors & Financiers
Operators Maintenance Providers
Consulting Services Providers Academic Institutions
Comprehensive & Standard Industry Wide Solutions Such As:
Common MRO/Trade Contracts Lease Return/Non-incident
Global Ecommerce Platform – Wikipedia & Ebay of Aero Engine Industry
Define Industry’s Academic and Professional Development Curriculums
Provide Professional Opinions & Industry Voice – CAA, Forensic, Assessment
Develop Exclusive Publications & Core Engine Event Content Globally
www.turbineengine.org3
4. Board of Directors
Lease & Finance
Board of Advisors
Ray Sisson – President & CEO, AWAS
Dr. Hooman Rezaei – Founder & President, IAEA
Jon Sharp – President & CEO, ELFC
Dave Johnson – SVP, Willis Lease Finance
Mark Drechsler – SVP, Bank of America Leasing
Team Leader: Dr. Hooman Rezaei
MRO
Board of Advisors
Rod Blake – VP, American Airlines TAESL
Frank Walschot – SVP, SR Technics
Mark Mounsey – VP, United Airlines
Team Leader: Kevin Kearns, P&W
OEM
Board of Advisors
Bob Keady - SVP P&W
TBD
TBD
Team Leader: TBD
Consulting
Board of Advisors
Academia
Board of Advisors
Dean Maj Mirmirani – Embry Riddle
TBD
TBD
Team Leader: Dr. Hooman Rezaei
Media & Events
Board of Advisors
Phil Seymour – President & COO, IBA
TBD
TBD
Team Leader: TBD
Stephen Bray, EVP UBM Aviation
TBD
TBD
Team Leader: TBD
Association’s Boards
www.turbineengine.org4
Supply Chain
Board of Advisors
5. Launched First Global Aircraft Engine Exclusive Career Site
Partnership with Zylog Systems (Canada) LTD
http://career.turbineengine.org
Confidential, Retained Search, Public Job Postings, Cloud based
Manpower solution across spectrums
C-Level, Executives, Managers, Engineers, Financiers, Mechanics
Airlines, OEMs, MRO, Lessors, Academia, Supply Chain
Proposed MS in Aircraft Engine Engineering & Management
Collaboration with Embry Riddle
Global Aircraft Engine Industry Integrated and Sponsored Curriculum
Balanced Engineering Sciences & Management Skills Curriculum
Generate Interest in Aero Engines & Eliminate Excessive Turnovers
Quarterly Aircraft Engine Webinars
Collaboration with Airfinance Journal
Update community with latest development in the industry
www.turbineengine.org/events for schedule
Phase I Execution
www.turbineengine.org5
6. Fan Size trend
FAN DIA , Nacelle DIA , Engine Weight , Landing Gear
FOD , Transportation Cost , Maintenance Cost
www.turbineengine.org6
8. Higher T4 & Fan DIA = CMC & TiAl
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9. Manufacturing Technology:
Direct Metal Laser Sintering (DMLS)
• Cobalt Chromium
• Inconel 718
• Inconel 625
• Titanium-6Al-4V
• Titanium-6Al-4V ELI
• Aluminum 6061-T6
• Stainless 316L
• Stainless 17-4PH
• EOS Stainless GP1
• EOS Stainless PH1
• EOS Aluminum AlSi10Mg
• EOS Maraging Steel MS1
• EOS Direct Metal 20
Rapid Prototyping & Smaller Parts
Challenge: Expensive Powder Supply
www.turbineengine.org9
10. Modular Intermix Design Management
TUI’s -7B Game Changing World record of 50K First Run
GE90’s successful propulsor concept backs intermix design
Challenge: Tracking time/cycles/config on each module
www.turbineengine.org10
11. Fleet utilization & module hard time tracking – Excel spreadsheet or modern live tracking systems
Health monitoring – EGT and Condition considerations, ACARS utilization pros & cons
Removal & Staggering forecast – LLP expiration, AD/SB, Cost of ownership analysis, UERs
Lease vs. owned fleet – lease return considerations including work scope and installation
Time & Material vs. Power-By-Hour – Pros & Cons with respect to the fleet condition & ownership
Service Provider Selection – Capability for true Nose-To-Tail coverage airframe+ engine + APUs
Industry standard metrics to measure service providers – Performance, Repair & Part Supply Chain
Contract interpretation and negotiations – Standard language & coverage comparison template
What definition zeros the clock on engine modules? Changes in work scope definitions & req’ts
Module swap vs. own module complete teardown concept
Removal lease engine support – Lessor’s lease pool vs. MRO lease supply pros & cons
PMA & DER Incorporation - True Engine Concept, Return to OEM Configuration at redelivery time
PMA & DER’s System Impact – Time for Reliability Data & 10 year cost of ownership improvement?
Repair vs. replace (new or serviceable) decisions - Invoice assessment, next shop visit decisions
Test cell modular performance expectation vs. work scope performed – Expected on wing time
OEM’s role in the process – MRO player, consultant, reference, part and repair supplier, …
Design For Optimum MRO
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