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RDF Power Plant Configuration 62.pptx
1.
ash activated carbon
dry hydratedlime vd 62 101 ppm mg/Nm3 6 6 ash 20% hydrated limesolution Reagent Pump 180 155 27 22 %O2: CO: NOx: SOx: HCl: PM: 225 250 78 27 60 0.00 4413 ash 60 113711 0.00 113.4 ash 160 549 0.00 4413 60 113711 sootblowers ash ash 3.8 5.26 3.8 5.26 0.50 147.51 15.0% FGR 2495.8 30 22904 30 22904 160 16420 wtr: alts &slip: 286 calcium carbonateCaCO3 AdiabaticT 15.0% FGR 1224 n ‐0.30 374.05 ash 138.14 359 125890 1121 * inash Cooling Water Pump ash 1.01 764.6 0.10 234.5 0.14 2691.9 180 0 56 330 110 4226 * inash 1.55 5.26 0.11 377.0 0.11 377.0 30 68711 1.01 764.6 1.01 90 58224 90 29 180.3185 0 0 Fuel 1 12,466 83.1 1.01 2913.8 123.3 237 0 0.00 0.0 5.35 549.8 0.17 125.6 130 1450 5.88 550.2 0.60 377.0 30 54950 Fuel2 0 0.0 0.77 546.7 130 61419 90 0 0.00 0.0 130 61419 0.00 0.0 0.40 2818.6 180 0 Fuel3 0 0.0 0.57 597.7 0.00 0.0 142 61419 0.00 0.0 ‐ #DIV/0! 54,950 55.18 0.40 335.2 0.10 334.9 ‐ 0 335 0.34 0.30 2724.9 0.10 377.0 80 0 80 0 2,313 2.32 134 87 0.11 2679.2 90 58195 912 0.91 102 13 0 0.00 0.00 0.00 15 0.01 5.38 1177.8 5.88 550.2 6,111 6.11 269 305 0.11 428.8 130 61419 0.47 64.4% 60.28 12.23 76,576 76.91 0.30 561.5 102 205 24,029 24.13 ash 134 218 0.27 377.0 0.27 2720.1 90 58195 130 3 8,588 8.63 15,442 15.51 0.00 903.0 1100 371 1.24 125.6 1.34 125.6 0.17 125.6 0.27 546.4 30 335 30 335 30 335 130 61419 m 3 /hr kWe bottom ash 371 kg/hr 0.46 m3/hr PlantWastes fly ash & cake 1124 kg/hr 1.37 m3/hr sludge 277 kg/hr 0.25 m3/hr waste water 15442 kg/hr 15.51 m3/hr Service Water Blr Make UpWater Cooling Wtr MkUp Net kgstmprocess/unitfuel3 Make‐up Pump 0.32 64.4% 55.18 7.62 Predicted Utility Consumptions & Effluents kg/hr m3 /hr Net kWe/unit 0.82 fuel1 Net kWe/unitfuel2 Gross Effluent Gross Heat Rate (lhv): 14462 kJ/kWhr Net Heat Rate (lhv): 16456 kJ/kWhr Spreader Fan & Motor Net kgstmprocess/unitfuel1 Net kg /unit stmprocess fuel2 Ca(OH) +CaCO 2dry 3dry Net kWe/unitfuel3 Ca(OH)2aq orNaOHaq Grate Pump 0.20 63.0% 66 22.3 NetEffluent Feedwater Pump 5.61 69.8% 65.51 139.31 LEGEND 1 MPaa/kPag kJ/kg °C kg/hr Evap+Reclaimed+used Activated Carbon Scrubber Mk UpWtr Total RawWater G Pumps &Fans ΔP (MPa/kPa) %h LEGEND 2 H2O dew point˚C: SO3 dew point ˚C: Make‐up Pump RecirculationPump TurbineGenerator Primary FD Fan &Motor Secondary FD Fan & Motor FGR Fan & Motor Evaporation & DriftLoss Process Energy Use Process ReturnPump 0.30 63.0% ID Fan &Motor information provided in this document is strictly confidential and for the sole use of BIB & it's Clients PROJ: QS‐15060125 TURB: Condensing45 bar /400˚C Rev: 0c PREDICTED POWER PLANT PERFORMANCE Bolier Efficiency: 79.1% hhv Bolier Efficiency: 88.2% lhv Plant Net Efficiency: 19.6% hhv Plant Net Efficiency: 21.9% lhv Turbine Efficiency: 76.7% isentropic Gross Gen. Power: 13000 kWe Steam Plant Power: 550 kWe Balance of Power Block Power: 1025 kWe Fuel Prep'n + BoP Power: 1175 kWe Net Power: 10250 kWe BANGKOK INDUSTRIAL BOILERS CO., LTD. 223/29 Sanphawut Rd, 10th Flr, Country Tower A, Bangna, Bangkok 10260 tel: +66 2 361 5340 fax: +66 2 3615344 FULL HEAT & MASS BALANCE DIAGRAM PROJECT: 13.0 MWe Gross CLIENT NAME: ARI for NAMBOINTEGRATED LANDFILL DATE: 9‐Nov‐2015 LOAD: 100% FIRING CASE: 100% NB RDF3600 0.00 5.0 30 15 0.45 21.5 30 912 5.38 2790.9 269 0 0.00 113.4 160 74 0.35 64.4% 0.9 0.1 4.70 3214.1 405 61000 0.00 113.4 160 966 3.55 77.7% 140890 178.7 0.50 147.51 160 109470 ‐0.20 939.82 816 125890 ‐0.55 147.51 160 125890 ‐1.55 147.51 160 125890 5.65 1025.8 244 59940 3.80 72.5% 19276 28.05 0.00 113.4 160 713 0 24.00 40 12466 0.00 3.55 30 0 1.55 5.26 30 68711 1.55 5.26 30 68711 0.45 251.02 60 912 5.78 550.0 130 59940 4.60 3203.8 400 300 2.50 60.5% 5992 6.88 0.25 69.0% 153.30 15.43 5.35 2790.9 269 59635 4.80 3212.4 405 61000 5.05 74.4% 20609 38.8 Fuel 1Name: NB RDF 3600 Mass Input: 100.0% hhv(kJ/kg): 16,826 HeatInput: 100.0% lhv(kJ/kg): 15,073 C: 39.00% O2: 17.28% H: 5.20% H2O: 25.00% N: 1.10% ASH: 11.50% S: 0.42% Cl: 0.50% UBC*: 3.50% ExcessAir: 40% 0 0 0 0 0 24.00 40 0 0 0 0 0 0.10 171.6 41 273600 ‐0.24 708.89 635 125890 0.01 191.8 46 0 5.78 550.1 130 59940 0.01 2347.0 48 53668 Fuel 2 Name: NB RDF 3350 Mass Input: 0.0% hhv (kJ/kg): 15,724 HeatInput: 0.0% lhv(kJ/kg): 14,026 C: 37.00% O2: 16.58% H: 4.95% H2O: 25.00% N: 1.05% ASH: 14.50% S: 0.42% Cl: 0.50% UBC*: 3.50% ExcessAir: 40% 5.38 2790.9 269 59635 ‐0.30 300.2 359 1040 1.01 2913.8 237 0 5.78 550.1 130 29 1.20 2969.4 265 330 3.8 5.26 30 22904 1.01 2913.8 237 2805 1.01 2913.8 237 0 0.40 75.0% 3734.96 601 1.01 2913.8 237 0 1.01 2913.8 237 2805 5.65 1025.8 244 59940 ‐0.55 147.51 160 125890 0.01 199.3 48 53668 5.38 2790.9 269 59635 0 24.00 40 0 Fuel 3 Name: NB RDF3850 Mass Input: 0.0% hhv (kJ/kg): 17,928 HeatInput: 0.0% lhv(kJ/kg): 16,119 C: 41.00% O2: 17.98% H: 5.45% H2O: 25.00% N: 1.15% ASH: 8.50% S: 0.42% Cl: 0.50% UBC*: 3.50% ExcessAir: 40% 0.00 280.6 359 74 0.00 3.6 30 0 0.35 64.4% 6.14 0.93 0.10 126.2 30 6111 1.70 3143.9 350 85 0.00 29.3 60 5 ‐0.20 664.4 816 1114 0 5.26 Air 30 22904 o C RH 0 5.26 30 70% 30 68711 4.60 3203.8 400 60700 1.55 72.5% 59098 35.08 Gross Power (kWe): 13000 Turbine Generator ɳ(%): Turbine Isentropic ɳ (%): 25.1 76.7 Rankin Cycle ɳ (%): 29.3% 0.101 1632.5 37 53588 117 kW fan power 0.005% driftloss 28 wet bulb °C dsg 50 Cycles of Concentration 0.10 171.6 41 3715454 0.50 138.1 33 3715694 0.50 138.1 33 3441854 0.49 125.6 30 54950 Primary SHTR Fuel 1 Combustion Steam Drum Economizer 1 Deaerator Feedwater Pump 0.11 272.1 65 445 Stack Primary FD Fan IDFan Flash Tank Condenser Cooling Tower Make‐Up Pump Make‐up Pump 1.17 63.0% 0.34 0.17 Feedwater Preheater Secondary FD Fan Air Preheater #2 Condensate Condensate Pump Pump Secondary Air Primary Air Secondary Air PrimaryAir ‐0.55 147.51 160 125890 Secondary Air Process Cooling Pump Fuel 2 Cooling Make‐up Pump Ash Primary Air Blowdown Tank Ejector Attemperation Pump 0.70 63.0% 0.00 0.00 Process Return Pump Air Preheater #1 Cyclone Separator Condensate Tank Evaporator Bank Dry ‐ WetAPC Make‐Up Preheater seeMake‐Up Preheater Grate Pump water‐ cooled grate Turbine G Auxiliary Cooling to Blowdown 0.11 138.1 33 240 from CoolingTower system losses MP DE DE to Process from MP Fuel 3 LP Htr LP LP Secondary SHTR Primary Air Heater Economizer 2 Secondary Air Heater
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