Key Applications of Molykote® Products in Zinc Smelter - Project Sales Corp

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Key Applications of Molykote® Products in Zinc Smelter - Project Sales Corp

  1. 1. Key Applications of Molykote® Products in Zinc Smelters Prepared by Project Sales Corp 28 Founta Plaza, Suryabagh Visakhapatnam 530020, AP
  2. 2. picture courtesy www.hzl,etals.comZinc Smelter
  3. 3. Process Flowchart – Roaster Plant
  4. 4. Rapper MechanismRapper MechanismConditions:1. High Temperatures2. Vibrations and shock loads3. Fretting conditions4. Dusty environmentRecommended Lubricant:Molykote G-0106 Sitela 1: A high temperature resistancepolyurea greases designed for lubrication of joints, pins,plain bearings, etc. Recommended lubrication period –once in 15 daysMolykote P40 Paste: A high temperature resistancepumpable grease paste for long-term lubrication.Recommended relubrication period – once a month.
  5. 5. High Temperature Joints, Hinges,Pivots, Mountings, Press-fit areas, etcMolykote G-Rapid SprayAnti-fretting high temperature resistant molybdenumdisulphide spray that gives excellent lubrication forcomponents subjected to oscillating movement, vibrations,and high temperatures upto 450 deg C.Molykote 1000 PastePremium anti-seize compound designed for threadedconnections, nuts and bolts that are subjected to hightemperatures.
  6. 6. Compressors
  7. 7. Zinc Melting UnitChainsConditions:Reservoir lubrication of rollers and link pinsHigh temperaturesSlow movementRecommended LubricantMolykote S1504: Synthetic gel type highly adhesivechain oil, with solvent for easy penetration into alllubricating points. After the solvent evaporates, the gelremains in the lubricating points.Ejector PinsMolykote M30 High Temperature Synthetic Oil withcolloidal suspension of molybdenum disulphide. Oilevaporates, mos2 remains for lubrication. No residues.
  8. 8. KilnsGirth Gears – Dip LubricatedRecommended LubricantMolykote Longterm 00 Grease. A NLGI 00 consistency greasewith high base oil viscosity and optimum blend of solidlubricants that provides a continuous separating film and highadherence on gear surfaces.Kiln TyresRecommended LubricantMolykote M 30 High Temperature Synthetic Oil with colloidalsuspension of molybdenum disulphide.
  9. 9. Diesel Power PlantMolykote G-Rapid SprayApplication areas include crankshaft, crankshaft bearing,connecting rod and main bearing, piston main cylinder,scavenging air cylinder, piston rings, oil scraper rings,eccentric valves, valve shafts, injection unit, oil separator,centrifugal pump shafts, etcPrevents running-in wear, sticking, seizure.Molykote 1000 PasteApplication areas include threaded connections especially atthe cylinder head and exhaust, stay bolts of turbosupercharger.Allows uniform tightening torque, non-destructive dis-assembly after long periods and seizure.
  10. 10. Other Molykote Products• Molykote has the most comprehensive range of maintenance products in the form of greases, pastes, dispersions, mineral and synthetic fluids, and general maintenance aerosols. To know more, log onto www.molykote.com or write to us at sales@projectsalescorp.com with application details.

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