New Greases
                                          Some Major Application Areas
                                       ...
Products Covered
             1. Molykote G-0103 Grease

             2. Molykote G-0106 Grease

             3. Molykote ...
Molykote G-0103 Grease
 • The Product
           – Calcium Sulphonate High Performance Grease




Project Sales Corp 2006,...
Molykote G-0103 Application Areas


  • Steel Mill Roll Neck
    Bearings
             – High Temperature resistance
     ...
Molykote G-0103 Application Areas



 • Slip Seal Mechanisms
   in sponge iron
   industry




Project Sales Corp 2006, Sa...
Molykote G-0103 Application Areas

                           Slip Seal Mechanisms in sponge iron industry
               ...
Molykote G-0103 Application Areas
                            Slip Seal Mechanisms in sponge iron industry
               ...
Molykote G-0103 Other Potential Application
                                                           Areas


           ...
Molykote G-0106 Sitela 1
                                                  Grease
 • The Product
    – High Temperature Po...
Molykote G-0106 Sitela 1
                                                  Grease

                   • Some Application A...
Molykote G-0106 Sitela 1
                                                  Grease
                      • Some Application...
Molykote G-0106 Sitela 1
                                                  Grease
                            • Other Appl...
Molykote G-0102 Grease

                  The Product
                      •     Calcium-Complex Thickener
              ...
Molykote G-0102 Grease

 • Plate Rolling/ Sheet / Wire Rolling Mill Roll Neck
   Bearings




Project Sales Corp 2006, Sat...
Molykote G-0102 Grease

 • Wet-end and dry-end bearings in paper mills




Project Sales Corp 2006, Satish Agrawal
Molykote G-0100 Grease




Project Sales Corp 2006, Satish Agrawal
Molykote G-0100 Grease
                                                    Trends in Electrical
                          ...
Molykote G-0100 Grease
                                             Application Areas
        • Caster Bed Electrical
    ...
Molykote P 40 Pumpable Paste




Project Sales Corp 2006, Satish Agrawal
Project Sales Corp 2006, Satish Agrawal
Project Sales Corp 2006, Satish Agrawal
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E Big Mahabaleshwar Presn Feb 2006 Satish Agrawal

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Presentation made to fellow distributors at the Dow Corning Distributor Meet in Mahabaleshwar 2006, on Molykote Greases application in the Steel Mills. Project Sales Corp is one of the largest distributors for Molykote greases and shipped out over 50 tonnes of specialty greases to steel mills in India in 2008-09.

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E Big Mahabaleshwar Presn Feb 2006 Satish Agrawal

  1. 1. New Greases Some Major Application Areas in the steel industry Project Sales Corp 2006, Satish Agrawal
  2. 2. Products Covered 1. Molykote G-0103 Grease 2. Molykote G-0106 Grease 3. Molykote G-0102 Grease 4. Molykote G-0100 Grease 5. Molykote P 40 Grease Paste – Some applications as grease Project Sales Corp 2006, Satish Agrawal
  3. 3. Molykote G-0103 Grease • The Product – Calcium Sulphonate High Performance Grease Project Sales Corp 2006, Satish Agrawal
  4. 4. Molykote G-0103 Application Areas • Steel Mill Roll Neck Bearings – High Temperature resistance – Low oil evaporation – Excellent water resistance characteristics – Shock handling characteristics Project Sales Corp 2006, Satish Agrawal
  5. 5. Molykote G-0103 Application Areas • Slip Seal Mechanisms in sponge iron industry Project Sales Corp 2006, Satish Agrawal
  6. 6. Molykote G-0103 Application Areas Slip Seal Mechanisms in sponge iron industry Key Characteristics of Desired Lubrication 1.High quality base oil with high viscosity. 2.Good Pumpability through centralized lubrication systems. 3.High drop point to address high temperature requirements. 4.High load carrying capacity to resist extreme pressures, minimize friction and minimize wear. 5.Good film forming capacity to provide a sealing effect in the seal segments. 6.Environmental friendly, should not emit toxic fumes into the atmosphere. Project Sales Corp 2006, Satish Agrawal
  7. 7. Molykote G-0103 Application Areas Slip Seal Mechanisms in sponge iron industry Molykote® G-0103 Grease designed for Slip Seal Lubrication 1. Base oil viscosity VG 460 with calcium sulphonate thickener and high performance additives provides a sealing effect with very good film forming capacity and shear/mechanical stability. 2. Pumpable through centralized lubrication systems. No chocking of system mechanisms. 3. Service temperature of +180 degree C and drop point of 280 deg C minimum makes it ideal for high temperatures encountered in slip seals and extend relubrication interval. 4. Excellent load handling capacity (4 Ball Weld Load ASTM D2596 400 kg min) and very good extreme pressure resistance to minimize friction and wear. 5. Environmentally friendly calcium sulphonate thickeners allows reliable operation at high temperatures and avoid fumes emission. Project Sales Corp 2006, Satish Agrawal
  8. 8. Molykote G-0103 Other Potential Application Areas • High Temperature applications currently using conventional high temperature greases in steel, paper, chem/petrochem industries, power industries. • Potential competitors include Servo HTXX, Super HTXX, Balmerol SC HT1, OKS 460, ALCOM 460. Project Sales Corp 2006, Satish Agrawal
  9. 9. Molykote G-0106 Sitela 1 Grease • The Product – High Temperature Polyurea Grease with mineral oil – Service temperature range of 170 deg and peaks of 200 deg C – ISO VG 460 – Drop Point > 250 deg C – NLGI 1 consistency – Free of lead, heavy metals and other materials detrimental to environment – Pedigree of success in steel mill environment Project Sales Corp 2006, Satish Agrawal
  10. 10. Molykote G-0106 Sitela 1 Grease • Some Application Areas in steel mills – Continuous Casters Project Sales Corp 2006, Satish Agrawal
  11. 11. Molykote G-0106 Sitela 1 Grease • Some Application Areas in steel mills – Mud gun and slag wrecking machine – Cooling bed conveyor roller bearings Project Sales Corp 2006, Satish Agrawal
  12. 12. Molykote G-0106 Sitela 1 Grease • Other Application Areas • Competition – Bechem M21 EPK and Stabutherm GH 461 Project Sales Corp 2006, Satish Agrawal
  13. 13. Molykote G-0102 Grease The Product • Calcium-Complex Thickener • Mineral Oil 150 cSt at 40 C • Oxidation - and Corrosion Inhibitors • NLGI 2 • High Loads • Presence of water and steam • Temperature Range –25 to +140 C • Low to Medium Speeds Project Sales Corp 2006, Satish Agrawal
  14. 14. Molykote G-0102 Grease • Plate Rolling/ Sheet / Wire Rolling Mill Roll Neck Bearings Project Sales Corp 2006, Satish Agrawal
  15. 15. Molykote G-0102 Grease • Wet-end and dry-end bearings in paper mills Project Sales Corp 2006, Satish Agrawal
  16. 16. Molykote G-0100 Grease Project Sales Corp 2006, Satish Agrawal
  17. 17. Molykote G-0100 Grease Trends in Electrical Motor Lubrication 1. Polyurea greases as it is 2. non-conductive 3. Moly/ Graphite greases induce currents to travel through bearing causing pitting, spalling or producing hot spots which burn the grease or induce high pitch squealing noise. 4. Low vibration low noise greases Project Sales Corp 2006, Satish Agrawal
  18. 18. Molykote G-0100 Grease Application Areas • Caster Bed Electrical Motors • Variable Speed Drives • ID/ FD Fan Bearings • Oven Dryer Bearings in Paper Mills Project Sales Corp 2006, Satish Agrawal
  19. 19. Molykote P 40 Pumpable Paste Project Sales Corp 2006, Satish Agrawal
  20. 20. Project Sales Corp 2006, Satish Agrawal
  21. 21. Project Sales Corp 2006, Satish Agrawal

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