1. Have you ever wondered how steel buildings are manufactured? The process is both complicated and
precise. The manufacture of a steel building is an awesome combination of engineering, draftsmanship,
ingenuity, teamwork, knowhow and metal building manufacturing expertise. Each building receives the
utmost care and attention throughout the manufacturing process, manufactured by experienced
craftsmen and watched over by a dedicated staff of professionals from start to finish. Precision
engineering, machinery and components plus exceptional quality control yield a precision high quality
manufactured product.
Once a customer has purchased a pre-engineered steel building or metal building system, their sales
person, who performs multiple functions of building consultant, building designer, technician and
estimator, forwards the purchaser's order to the steel building factory. In the top metal building
factories, the factory itself fabricates all required building components in house. That way, all
components are compatible and go together easily on the job site with no surprises and no waiting for
components to arrive from different suppliers.
At the steel building factory, the order entry department oversees the order from start to finish, from
the time the order is received until the steel building is shipped. Steel building factory staff verifies all
design codes, snow and wind loads and seismic information to make sure that everything complies with
the purchaser's contract and enters the order into scheduling software to ensure that the buildings
manufacture is efficiently managed.
Pre-engineered steel buildings engineers are responsible for optimization of the steel building, each
engineer certified by the state where the building will be constructed. Building details including snow
and wind loads and seismic information is input into an advanced metal building software program that
generates engineered shop drawings for the framing of the building as well as other drawings needed
for the buildings manufacture and construction.
The metal building factory's pre-engineered steel building engineers review the building drawings and
check the purchase order again for accuracy. Permit drawings are generated that can be used to help
secure permits to erect the building.
Actual building production begins with the input of building specifications into CNC (Computer
Numerical Control) machinery, a process that involves the use of computers to control machines
programmed with CNC machining language (G-code). The CNC machinery controls all machine features
including feeds and speeds.
Components of steel buildings, such as I-beams, gutters and down spouts, sidewalls and end wall panels,
and even standing seam roofs are systematically manufactured in designated areas called "lines"
throughout the metal building factory. Each manufacturing line completes a specific function,
automated by use of conveyors that move the steel sheeting, I-beams and fabricated metal components
from station to station. Since each steel building is manufactured to order, building components are
produced as required to fulfill each steel buildings exact specifications.

2. The manufacture of steel buildings rafters and columns begins with the Plasma Table. The Plasma Table
cuts the web, the center of the rafter or column (like the center of the letter "H"). The web moves to a
holding station waiting to move by automated conveyor to the station where the web will be tack-
welded to the flange.
The flange machine cuts flanges into specified lengths determined by the pre-engineered buildings
specifications from steel bar stock. After cutting, the flanges move to a holding station waiting to move
by automated conveyor to the station where the flanges will be tack-welded to the web prior to going
through the automatic welding machine.
Certified welders tack-weld flanges and webs in place to form rafters and columns. The tacked rafters
and columns move by conveyor to the PHI machine. At the PHI machine, an automatic welding process
fuses the web and flange materials, permanently welding the flanges to the web. A Welding Inspector
checks all welds to ensure that strict AISC standards are met.
Roof and sidewall panels are fabricated from steel sheeting. Large coils of metal sheeting are placed in a
machine called an "uncoiler" which passes the sheeting through another machine called a "straightener"
that straightens the sheet. The straightened sheet is die cut and passes through a roll former to give the
straightened sheet the shape of roof or sidewall sheeting. As with all machinery in the steel building
factory, computers are feeding information to the metal corrugation machine giving it the exact
specifications for each building.
Sophisticated machinery on the Trim Line automates the process by which custom trim is formed and
ensures exact bends and perfect angles. Starting with a coil of steel mounted on an uncoiler, the steel
passes through a straightener to a series of ten roll formers that form the shape of each trim and make
all trim components: rake trim, corner trim, jamb trim, head trim, base trim, eave trim, rake angle, base
angle, gutter straps, downspouts and gutters.
Out in the yard the Staging Department gathers all the steel building components and carefully loads
them onto trucks to deliver the building to the job site. Special attention is given to the Bill of Materials
ensuring that every order is complete and accurate. The Traffic Office handles the shipment of each
building, scheduling trucks and coordinating buildings to arrive at the job site on time where the
erection crew is waiting for delivery. more info visit :- http://www.steelbuildingsupply.co.uk