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The Zero Quality Control (ZQC) is the most effective mistake-proofing approach. The system prevents defects as well as monitors processing conditions at the source and corrects errors that would cause defects.
Based on the breakthrough approach developed by Dr. Shigeo Shingo, mistake-proofing devices called poka-yoke are used to check and give feedback about each product or operation in the process, not just a sample.
This presentation introduces the basic methodology of ZQC in a logical format and covers all aspects of this important manufacturing improvement strategy. You will learn that the culture of zero defects can be developed by training and educating teams on the approaches to poka-yoke, and using contact and non-contact methods with visual controls and auditory systems to create effective, reliable and low-cost poka-yoke systems that catch mistakes and prevent defects from happening.
LEARNING OBJECTIVES
1. Gain knowledge on the key concepts and principles of Zero Quality Control
2. Learn the approaches, methods and tools for designing and implementing poka-yoke systems
3. Identify the limitations and best practices of mistake-proofing
CONTENTS
1. Introduction to Zero Quality Control
2. Basic Elements of the ZQC System
3. Using Poka-yoke Systems
4. Examples of Poka-yoke Applications
5. Limitations & Best Practices