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ANALOG AND DIGITAL PRINITING COMPARISON R.B.CHAVAN DEPT. OF  OF TEXTILE TECHNOLOGY INDIAN INSTITUTE OF TECHNOLOGY HAUZ-KHAS, NEW DELHI 110016
ANALOG PRINTING ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MASTER IMAGE ,[object Object],Single colour Multi colour
COLOUR SEPARATION   Manual, Through computer with the help of suitable software
 
Screen coating with photo emulsion
Photo emulsion coated screen
Exposure to light Washing
Master image on screen
Printing operations   Screen washing
MASTER IMAGE ON BLOCK
DIGITAL PRINTING ,[object Object],[object Object],[object Object],[object Object],[object Object]
STEPS ,[object Object],[object Object],[object Object],[object Object]
 
ADVANTAGES OF ANALOG PRINTING ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ADVANTAGES OF ANALOG PRINTING ,[object Object],[object Object]
DISADVANTAGES OF ANALOG PRINTING ,[object Object],[object Object],[object Object],[object Object],[object Object]
DISADVANTAGES OF ANALOG PRINTING ,[object Object],[object Object],[object Object]
ADVANTAGES OF DIGITAL PRINTING ,[object Object],[object Object],[object Object],[object Object]
ADVANTAGES OF DIGITAL PRINTING ,[object Object],[object Object],[object Object]
ADVANTAGES OF DIGITAL PRINTING ,[object Object],[object Object],[object Object],[object Object],[object Object]
DISADVANTAGES OF DIGITAL PRINTING ,[object Object],[object Object],[object Object],[object Object],[object Object]
DISADVANTAGES OF DIGITAL PRINTING ,[object Object],[object Object]
WEDDING OF ANALOG AND DIGITAL PRINTING ,[object Object],Digitally print personalized names or places Screen print repetitive images on garments Analog printing for large scale production Digital printing adaptation for sampling and small production runs.
COMPARISON OF ANALOG AND DIGITAL PRINTING   Special inks in small containers (usually 1 litre capacity) provided by machine suppliers Aqueous pastes are mixed up on site in large batches (Spot colours) 1-5 m/min.  Speed  30-80 m/min DIGITAL PRINTING Digital printing bypasses the use of screens. Elimination of screens provides advantage in sampling and small runs at economical cost. The master design in the form of photograph or any design can be scanned and printed onto textiles. ANALOG PRINITNG Analog print uses master image in the form of screens, blocks, design rollers etc.
COMPARISON OF ANALOG AND DIGITAL PRINTING No difference between sample and bulk. Sample may be different than bulk Instant design registration Need time and skill for  design  registration  Half-tones no problem Half tones not easy Non contact printing Contact printing No screens, No colour kitchen Screen costs, engraving, washing, storage Fully integrated with CAD Analog design information DPI 200 upto 1440 DPI 125, 225 max.  Pre and post treatment necessary post treatment necessary
COMPARISON OF ANALOG AND DIGITAL PRINTING Process colours. Some limitations in colour gamut particularly CMYK four colour. Difficulty to produce bright reds, greens nd blues and many other colours desired by textile industry. Improvement in colour gamut by Hexachrome system: 6 colours includes orange and green in addition to CMYK,  outside: Hexachrome  Inside: CMYK Spot colours.  Unlimited colour gamut
Paper printing VS fabric printing Require extended process colours CMYK process colours adequate Require more ink. Require less ink to produce particular depth of shade  More absorbent. Textured surface. This difference has  implications in speed, drop size, drop frequency, nozzle life.  Less absorbent, plain, smooth surface Fabric Paper
Paper printing VS fabric printing Different inks for different fibres Limited ink types Stringent fastness property requirements Low fastness property requirements High DPI Low DPI for design resolution Fabric Paper

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2. analog and digital priniting

  • 1. ANALOG AND DIGITAL PRINITING COMPARISON R.B.CHAVAN DEPT. OF OF TEXTILE TECHNOLOGY INDIAN INSTITUTE OF TECHNOLOGY HAUZ-KHAS, NEW DELHI 110016
  • 2.
  • 3.
  • 4. COLOUR SEPARATION Manual, Through computer with the help of suitable software
  • 5.  
  • 6. Screen coating with photo emulsion
  • 10. Printing operations Screen washing
  • 12.
  • 13.
  • 14.  
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25. COMPARISON OF ANALOG AND DIGITAL PRINTING Special inks in small containers (usually 1 litre capacity) provided by machine suppliers Aqueous pastes are mixed up on site in large batches (Spot colours) 1-5 m/min. Speed 30-80 m/min DIGITAL PRINTING Digital printing bypasses the use of screens. Elimination of screens provides advantage in sampling and small runs at economical cost. The master design in the form of photograph or any design can be scanned and printed onto textiles. ANALOG PRINITNG Analog print uses master image in the form of screens, blocks, design rollers etc.
  • 26. COMPARISON OF ANALOG AND DIGITAL PRINTING No difference between sample and bulk. Sample may be different than bulk Instant design registration Need time and skill for design registration Half-tones no problem Half tones not easy Non contact printing Contact printing No screens, No colour kitchen Screen costs, engraving, washing, storage Fully integrated with CAD Analog design information DPI 200 upto 1440 DPI 125, 225 max. Pre and post treatment necessary post treatment necessary
  • 27. COMPARISON OF ANALOG AND DIGITAL PRINTING Process colours. Some limitations in colour gamut particularly CMYK four colour. Difficulty to produce bright reds, greens nd blues and many other colours desired by textile industry. Improvement in colour gamut by Hexachrome system: 6 colours includes orange and green in addition to CMYK, outside: Hexachrome Inside: CMYK Spot colours. Unlimited colour gamut
  • 28. Paper printing VS fabric printing Require extended process colours CMYK process colours adequate Require more ink. Require less ink to produce particular depth of shade More absorbent. Textured surface. This difference has implications in speed, drop size, drop frequency, nozzle life. Less absorbent, plain, smooth surface Fabric Paper
  • 29. Paper printing VS fabric printing Different inks for different fibres Limited ink types Stringent fastness property requirements Low fastness property requirements High DPI Low DPI for design resolution Fabric Paper