This document describes a nitrifying bioreactor technology developed by Oriental Aquamarine Biotech India Pvt. Ltd for removing ammonia, nitrite, and nitrate from wastewater. The technology uses a consortium of nitrifying bacteria immobilized on plastic beads to drive the nitrification process. Laboratory experiments show the bioreactor can reduce ammonia levels from 30 ppm to 0 ppm within 24 hours for aquaculture and domestic wastewater. It also effectively treats wastewater from metal industries containing heavy metals. The technology has been patented and is currently used for aquaculture wastewater treatment but has potential for wider municipal and industrial wastewater applications.
2. Nitrifying Bioreactor Technology
Biological Filtration System
Live activated bacterial consortium
For Removal of Ammonia, Nitrite and Nitrate
Research program initiated by Govt. of India in 1995
Cumulative result of 16 years of R & D
Technology developed and validated at NCAAH, CUSAT
Technology licensed to Oriental Aquamarine Biotech.
5. Nitrifying Bacterial Consortium
Nitrifying bacterial consortium contains different beneficial
bacteria
Ammonia oxidizing bacteria
Nitrosomonas, Nitrosococcus, and Nitrosospira
Nitrite oxidizing bacteria
Nitrobacter, Nitrococcus, and Nitrospira
Aerobic de-nitrifiers
Pseudomonas denitrificans and Paracoccus denitrificans
Perform de-nitrification by using NO3 as electron acceptor in
place of oxygen
6. Low Density Poly Ethylene beads of 5 mm diameter with
active surface area 0.785 sq.cm
Bacterial Consortium grow as biofilm on beads
Media
9. System Hydraulics
Max flow rate - 50 Lpm
Capacity: 60000 litres /day
Bioreactor design is modular.
Can be customized as per requirements
Design of Reactor completed for 1 million litres per day
10. Progress Of Nitrification In Aquaculture System
0
1
2
3
4
5
6
7
8
1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70
Days
Concentration
(mg/L)
TAN NO2-N NO3-N
12. IP Status
Patented in India :
Patent No 241648
PCT :
International Publication No-WO02/30835A1
International patent classification : C02f 3/13
International application No. PCT/IN00/00097
Patented in South East Asian countries
Thailand
Japan
Philippines
Indonesia and
South Korea.
13. Waste Water Treatment
System currently operational in Aquaculture sector.
Has potential for tertiary treatment of domestic and
industrial waste water.
Lab Scale Experiments completed.
14. Lab Scale Experiments
Samples collected after primary and secondary treatments
Ammonia load : 30ppm
Trial with Activated Stringed Bed Suspended Bioreactor
(SBSBR).
30 ppm TAN converted within 24 hours
1 ppm reduction of Ammonia, results in reduction in 7 ppm of
Alkalinity (carbonate/bicarbonate)
Addition of Base required to balance pH and maintain at 7.8
16. Metal Industry Waste Water
Treatment
1st tube-NH3
2nd tube-NO2
3rd tube-NO3
1st tube-NH3
2nd tube-NO2
3rd tube-NO3
1st tube-NH3
2nd tube-NO2
3rd tube-NO3
1st tube-NH3
2nd tube-NO2
3rd tube-NO3
17. Results
NH3 reduced to 0 ppm within 24 hours.
Presence of heavy metals like Cadmium, Nickel,
Lead, Copper does not affect the nitrification
efficiency of the bioreactor
19. Treatment with 150 PPM of Ammonia
Gradual Increase in Reactor efficiency
pH monitored and optimized to 8.5
Initial Removal Rate : 60 ppm per day
Current Removal Rate: 80 ppm - 100 ppm per day.
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20. Optimum condition for Operation
S.NO Particulars Minimum Maximum
1 Temperature 27 C 30 C
2 pH 7.5 8.5
3 Alkalinity 100 200
4 Dissolved oxygen 3 PPM 6 PPM
5 Salinity 0 PPT 5PPT
6 Turbidity 0 PPM 50 PPM
21. System operational in lab scale.
Process can be scaled up to treat high
volume of effluent.
Can be used for Tertiary Treatment of Water
for removal of Nitrogenous Compounds
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Nitrifying Bioreactor Technology