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STEPPER MOTORS
CONTENTS
• Stepper motor introduction
• Classification
• Permanent Magnet Stepper Motors
• Variable Reluctance Stepper Motors
• Hybrid Stepper Motors
• torque characteristics associated with stepper motors
• Drive circuits for stepper motors
• Advantages & Disadvantages Of Stepper Motors
• Applications of stepper motors
What Is Stepper Motor ?
Stepper or Stepping motor can be considered as a Digital Electro-mechanical Device
• Digital Electro-mechanical Device
But, Control is not in
our hands
Replace the Magnets
with
Electro-Magnets
Stepper motor is a
digital electro-mechanical device
which converts Electrical Pulses
into
Discrete Mechanical Motion
Classification of stepper motors
Stepper
Motors
Permanent Magnet
Stepper Motors
Permanent Magnet
Stepper Motors
Disk-type Permanent Magnet
Stepper Motors
Variable Reluctance
Stepper Motors
Single-Stack
Variable Reluctance
Stepper Motors
Multi-Stack
Variable Reluctance Stepper
Motors
Hybrid
Stepper Motors
Permanent magnet stepper motors
Driving Modes Of Stepper Motor
B
A
A′
B′
Classification of stepper motors
Stepper
Motors
Permanent Magnet
Stepper Motors
Permanent Magnet
Stepper Motors
Disk-type Permanent Magnet
Stepper Motors
Variable Reluctance
Stepper Motors
Single-Stack
Variable Reluctance
Stepper Motors
Multi-Stack
Variable Reluctance Stepper
Motors
Hybrid
Stepper Motors
Disk-type
permanent
magnet
stepper
motors
Disk-type
permanent magnet stepper motors
Classification of stepper motors
Stepper
Motors
Permanent Magnet
Stepper Motors
Permanent Magnet
Stepper Motors
Disk-type Permanent Magnet
Stepper Motors
Variable Reluctance
Stepper Motors
Single-Stack
Variable Reluctance
Stepper Motors
Multi-Stack
Variable Reluctance Stepper
Motors
Hybrid
Stepper Motors
Variable reluctance
stepper motors
What is Reluctance ?
Electrical Domain: Resistance
The property of a conductor by virtue of which it opposes
the flow of electric current through it is called resistance.
Resistance opposes Current
Magnetic Domain: Reluctance
Reluctance opposes Flux
Speed breaker opposes speed of the Vehicle
Permanent Magnet Stepper Motor
Variable Reluctance Stepper Motor
Create High and Low Reluctance areas
Permanent Magnet Stepper Motor
• In Permanent Magnet Stepper Motors,
Attraction and Repulsion forces were used for generating Torque.
In Variable Reluctance Stepper Motors,
Un even air gaps were used for generating Torque.
Reluctance Torque
Variable reluctance stepper motors
Step Angle
Classification of stepper motors
Stepper
Motors
Permanent Magnet
Stepper Motors
Permanent Magnet
Stepper Motors
Disk-type Permanent Magnet
Stepper Motors
Variable Reluctance
Stepper Motors
Single-Stack
Variable Reluctance
Stepper Motors
Multi-Stack
Variable Reluctance Stepper
Motors
Hybrid
Stepper Motors
Single-stack
Variable Reluctance
Stepper Motors
Single-Stack
Variable Reluctance Stepper Motors
Classification of stepper motors
Stepper
Motors
Permanent Magnet
Stepper Motors
Permanent Magnet
Stepper Motors
Disk-type Permanent Magnet
Stepper Motors
Variable Reluctance
Stepper Motors
Single-Stack
Variable Reluctance
Stepper Motors
Multi-Stack
Variable Reluctance Stepper
Motors
Hybrid
Stepper Motors
When no current is
flowing in the stator coil
Multi-stack
Variable
Reluctance
Stepper Motors
Classification of stepper motors
Stepper
Motors
Permanent Magnet
Stepper Motors
Permanent Magnet
Stepper Motors
Disk-type Permanent Magnet
Stepper Motors
Variable Reluctance
Stepper Motors
Single-Stack
Variable Reluctance
Stepper Motors
Multi-Stack
Variable Reluctance Stepper
Motors
Hybrid
Stepper Motors
Hybrid
Stepper Motors
TORQUE CHARACTERISTICS
ASSOCIATED WITH STEPPER MOTORS
• Holding torque is the amount of torque required to move a step motor out of
position in an energized state. It becomes the “holding torque” at rest and equals
the motor torque sensitivity (Kt) times the current applied to the motor windings. If
you try to turn it forcibly while stopped, you experience a resistive force.
TORQUE CHARACTERISTICS
ASSOCIATED WITH STEPPER MOTORS
• Pull-out torque is the maximum torque that can be delivered without losing steps.
It reaches its maximum at the lowest frequency or speed, and decreases as
frequency increases. If the load on the stepping motor during rotation increases
beyond the pull-out torque, the motor will fall out of step and accurate operation
will not be possible. Pull-out torque is typically the most emphasized of the four
characteristics and is represented by the pull-out torque curve or slew rate
showing torque vs speed (frequency).
• Pull-in torque is the maximum torque at which a motor can start rotating
at a given frequency. The stepper cannot start rotation with the load
torque exceeding the pull-in torque. The pull-in torque also decreases as
the frequency increases and is represented by the pull-in torque curve
showing torque vs speed (frequency).
TORQUE CHARACTERISTICS
ASSOCIATED WITH STEPPER MOTORS
• Detent torque is the torque present in the unenergized state due to the interaction
of the permanent magnets and stator teeth. A noticeable disturbance or cogging
can be felt by rotating the motor by hand.
When the pull-out torque is insufficient…
Generally, a stepper motor will lose synchronization when the pull-out torque is exceeded due to
overload. Motors are often selected and evaluated using pull-out torque values above the
requirements for the application to prevent lost counts or motor stalls.
When the pull-in torque is insufficient…
The motor must be gradually accelerated from a low frequency, and it is not possible to make a quick
start/stop. The greater the inertia (mass) of the load, the harder it will be to start and stop.
When the holding torque is insufficient…
It will not be possible to hold the position while the power is on.
When the detent torque is insufficient…
The motor will spin freely.
Advantages & Disadvantages
Of Stepper Motors
APPLICATIONS
50
stepper motor control.pptx

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stepper motor control.pptx

  • 2. CONTENTS • Stepper motor introduction • Classification • Permanent Magnet Stepper Motors • Variable Reluctance Stepper Motors • Hybrid Stepper Motors • torque characteristics associated with stepper motors • Drive circuits for stepper motors • Advantages & Disadvantages Of Stepper Motors • Applications of stepper motors
  • 3. What Is Stepper Motor ? Stepper or Stepping motor can be considered as a Digital Electro-mechanical Device
  • 4.
  • 5. • Digital Electro-mechanical Device But, Control is not in our hands Replace the Magnets with Electro-Magnets
  • 6. Stepper motor is a digital electro-mechanical device which converts Electrical Pulses into Discrete Mechanical Motion
  • 7. Classification of stepper motors Stepper Motors Permanent Magnet Stepper Motors Permanent Magnet Stepper Motors Disk-type Permanent Magnet Stepper Motors Variable Reluctance Stepper Motors Single-Stack Variable Reluctance Stepper Motors Multi-Stack Variable Reluctance Stepper Motors Hybrid Stepper Motors
  • 9. Driving Modes Of Stepper Motor
  • 11.
  • 12.
  • 13. Classification of stepper motors Stepper Motors Permanent Magnet Stepper Motors Permanent Magnet Stepper Motors Disk-type Permanent Magnet Stepper Motors Variable Reluctance Stepper Motors Single-Stack Variable Reluctance Stepper Motors Multi-Stack Variable Reluctance Stepper Motors Hybrid Stepper Motors
  • 16. Classification of stepper motors Stepper Motors Permanent Magnet Stepper Motors Permanent Magnet Stepper Motors Disk-type Permanent Magnet Stepper Motors Variable Reluctance Stepper Motors Single-Stack Variable Reluctance Stepper Motors Multi-Stack Variable Reluctance Stepper Motors Hybrid Stepper Motors
  • 17. Variable reluctance stepper motors What is Reluctance ? Electrical Domain: Resistance The property of a conductor by virtue of which it opposes the flow of electric current through it is called resistance. Resistance opposes Current Magnetic Domain: Reluctance Reluctance opposes Flux Speed breaker opposes speed of the Vehicle
  • 18.
  • 19. Permanent Magnet Stepper Motor Variable Reluctance Stepper Motor Create High and Low Reluctance areas
  • 21. • In Permanent Magnet Stepper Motors, Attraction and Repulsion forces were used for generating Torque. In Variable Reluctance Stepper Motors, Un even air gaps were used for generating Torque. Reluctance Torque
  • 22.
  • 25.
  • 26. Classification of stepper motors Stepper Motors Permanent Magnet Stepper Motors Permanent Magnet Stepper Motors Disk-type Permanent Magnet Stepper Motors Variable Reluctance Stepper Motors Single-Stack Variable Reluctance Stepper Motors Multi-Stack Variable Reluctance Stepper Motors Hybrid Stepper Motors
  • 28.
  • 29. Classification of stepper motors Stepper Motors Permanent Magnet Stepper Motors Permanent Magnet Stepper Motors Disk-type Permanent Magnet Stepper Motors Variable Reluctance Stepper Motors Single-Stack Variable Reluctance Stepper Motors Multi-Stack Variable Reluctance Stepper Motors Hybrid Stepper Motors
  • 30.
  • 31. When no current is flowing in the stator coil
  • 33.
  • 34. Classification of stepper motors Stepper Motors Permanent Magnet Stepper Motors Permanent Magnet Stepper Motors Disk-type Permanent Magnet Stepper Motors Variable Reluctance Stepper Motors Single-Stack Variable Reluctance Stepper Motors Multi-Stack Variable Reluctance Stepper Motors Hybrid Stepper Motors
  • 36.
  • 37.
  • 38. TORQUE CHARACTERISTICS ASSOCIATED WITH STEPPER MOTORS • Holding torque is the amount of torque required to move a step motor out of position in an energized state. It becomes the “holding torque” at rest and equals the motor torque sensitivity (Kt) times the current applied to the motor windings. If you try to turn it forcibly while stopped, you experience a resistive force.
  • 39. TORQUE CHARACTERISTICS ASSOCIATED WITH STEPPER MOTORS • Pull-out torque is the maximum torque that can be delivered without losing steps. It reaches its maximum at the lowest frequency or speed, and decreases as frequency increases. If the load on the stepping motor during rotation increases beyond the pull-out torque, the motor will fall out of step and accurate operation will not be possible. Pull-out torque is typically the most emphasized of the four characteristics and is represented by the pull-out torque curve or slew rate showing torque vs speed (frequency). • Pull-in torque is the maximum torque at which a motor can start rotating at a given frequency. The stepper cannot start rotation with the load torque exceeding the pull-in torque. The pull-in torque also decreases as the frequency increases and is represented by the pull-in torque curve showing torque vs speed (frequency).
  • 40. TORQUE CHARACTERISTICS ASSOCIATED WITH STEPPER MOTORS • Detent torque is the torque present in the unenergized state due to the interaction of the permanent magnets and stator teeth. A noticeable disturbance or cogging can be felt by rotating the motor by hand. When the pull-out torque is insufficient… Generally, a stepper motor will lose synchronization when the pull-out torque is exceeded due to overload. Motors are often selected and evaluated using pull-out torque values above the requirements for the application to prevent lost counts or motor stalls. When the pull-in torque is insufficient… The motor must be gradually accelerated from a low frequency, and it is not possible to make a quick start/stop. The greater the inertia (mass) of the load, the harder it will be to start and stop. When the holding torque is insufficient… It will not be possible to hold the position while the power is on. When the detent torque is insufficient… The motor will spin freely.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 50. 50