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Quick Oil Sampling Guide
                                                                                                          The quality of analysis results depends on
                                                                                                       correct sampling and handling of the sample!

                                                     How to take an oil sample
                                                     - between the pump and the filter
              Sump
                                                     To take an oil sample, the following is required:
                                                     • a 200 mL particle free glass bottle
                                                     • a cloth
                                                     • a 5 L (1 1/2 US gallon), open oil container
                                                     • label + pen
                                                     Pump must be in stable running condition before taking the oil sample

    Note: Always take oil samples according to this guide in order to achieve valuable information about your equipment.
    If the oil sample is not taken properly, your money will be wasted!

1
                               1. Place the oil container beneath the sampling valve.
                               2. Open and close the valve 5 times and leave it open.
                 Pump
                               3. Flush the pipe by draining 1 litre (1 US quart) into
                 5 times          the container.
                               4. Leave oil running.


        Flush min. 1 L




2                                                                                     3
                               4. Open plastic bag and take                                                           6. Hold the sampling
                                  out sampling bottle.                                                                   bottle close to the oil
                                                                                                                         flow and remove lid
                               5. Unscrew lid completely,                                                                from the bottle.
                                  without removing
                                  the lid from the
                                  sampling bottle.



4                                                                                     5
                               7. Fill the sampling bottle                                                            8. Screw on lid imme-
                                  to 80%, while holding the                                                              diately, so that no
                   Max. 80%       lid in one hand, without                                                               unwanted particles
                     Do not       the bottle touching the                                                                can contaminate the
                     touch        samling valve.                                                                         oil sample.
                     glass

                                                                                                                      9. Close oil sampling
                                                                                                                         valve.


6                                                                                     7
                              10. Fill in label and stick it                                                         12. Dispose of flushing oil
                                  onto the sampling bottle.                                                              according to environ-
                                                                                                                         mental requirements
                              11. Pack the sampling bottle in                                                            and rules and if
                                  plastic bag and cardboard                                                              necessary refill the
                                  container, and send via mail                                                           oil in the system.
                                  or courier.


                                                                                                                                 FL12006 - 10.08.2009



       Manufacturer: C.C.JENSEN A/S Løvholmen 13 DK-5700 Svendborg Denmark Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk
                                    •            •                  •       •                  •                 •           •
Operating Vacuum Pump
                                                                                                        The quality of analysis results depends on
                                                                                                     correct sampling and handling of the sample!



                                                          How to take an oil sample
                                                          - using a manual vacuum pump
                                                          To take an oil sample, the following is required:
                                                          • a 200 mL particle free glass bottle
                                                          • label + pen
                                                          • vacuum pump

                                                          A sample should be drawn from 5-10 cm above
                                                          the lowest part of gearbox/tank.
                         5 -10 cm


Please read the following instructions carefully before taking the oil sample.


1                                                                              2
                                         Cut a suitable piece of new                                                     Fit the bottle by
                                         flex tube off the roll.                                                         screwing it unto the
                                                                                                                         pump head flange.
                                         Push one tube end into
                                         the pump head.

                                         Lock by turning the
                                         lock-nut.

                                         Always flush tube with
                                         2 l. oil before taking
                                         the sample.




3                                                                              4
                                         Create a vacuum in                                                              Close lid
                                         the bottle by a few                                                             and label the bottle
                                         pump strokes.                                                                   properly.

                                         Fill 3/4 of the bottle.
                                         Loosen bottle on pump
                                         to stop oil flow.

             Max. 80%




                                                                                                                               FL12007 - 10.08.2009



     Manufacturer: C.C.JENSEN A/S Løvholmen 13 DK-5700 Svendborg Denmark Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk
                                •            •                 •        •                    •                 •           •

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Quick oilsamplingguide cjc

  • 1. Quick Oil Sampling Guide The quality of analysis results depends on correct sampling and handling of the sample! How to take an oil sample - between the pump and the filter Sump To take an oil sample, the following is required: • a 200 mL particle free glass bottle • a cloth • a 5 L (1 1/2 US gallon), open oil container • label + pen Pump must be in stable running condition before taking the oil sample Note: Always take oil samples according to this guide in order to achieve valuable information about your equipment. If the oil sample is not taken properly, your money will be wasted! 1 1. Place the oil container beneath the sampling valve. 2. Open and close the valve 5 times and leave it open. Pump 3. Flush the pipe by draining 1 litre (1 US quart) into 5 times the container. 4. Leave oil running. Flush min. 1 L 2 3 4. Open plastic bag and take 6. Hold the sampling out sampling bottle. bottle close to the oil flow and remove lid 5. Unscrew lid completely, from the bottle. without removing the lid from the sampling bottle. 4 5 7. Fill the sampling bottle 8. Screw on lid imme- to 80%, while holding the diately, so that no Max. 80% lid in one hand, without unwanted particles Do not the bottle touching the can contaminate the touch samling valve. oil sample. glass 9. Close oil sampling valve. 6 7 10. Fill in label and stick it 12. Dispose of flushing oil onto the sampling bottle. according to environ- mental requirements 11. Pack the sampling bottle in and rules and if plastic bag and cardboard necessary refill the container, and send via mail oil in the system. or courier. FL12006 - 10.08.2009 Manufacturer: C.C.JENSEN A/S Løvholmen 13 DK-5700 Svendborg Denmark Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk • • • • • • •
  • 2. Operating Vacuum Pump The quality of analysis results depends on correct sampling and handling of the sample! How to take an oil sample - using a manual vacuum pump To take an oil sample, the following is required: • a 200 mL particle free glass bottle • label + pen • vacuum pump A sample should be drawn from 5-10 cm above the lowest part of gearbox/tank. 5 -10 cm Please read the following instructions carefully before taking the oil sample. 1 2 Cut a suitable piece of new Fit the bottle by flex tube off the roll. screwing it unto the pump head flange. Push one tube end into the pump head. Lock by turning the lock-nut. Always flush tube with 2 l. oil before taking the sample. 3 4 Create a vacuum in Close lid the bottle by a few and label the bottle pump strokes. properly. Fill 3/4 of the bottle. Loosen bottle on pump to stop oil flow. Max. 80% FL12007 - 10.08.2009 Manufacturer: C.C.JENSEN A/S Løvholmen 13 DK-5700 Svendborg Denmark Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk • • • • • • •