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1
Wheel Alignment Procedure
2 Front 2 Rear Axle
2
Prepare the vehicle for Wheel Alignment
Setup the vehicle for wheel alignment as per below:
 Park the vehicle in the alignment bay and apply parking brakes
 Choke the wheels
 Check and set the air pressure of all the wheels as per manufacturer’s
specifications.
 Check the play in rear suspension
 Check for play in track rods
 Check for correctness of spring leafs
 Check the play in Kingpin
 Inspect Ball joints for any play
 Inspect bent / damages steering arm
 Report / suggest if any repairs are required
3
WinAlign Program will automatically start once the machine is switched on. The
initial WinAlign Screen will look like the one shown below
 Click on Begin Alignment from the above screen
4
Different Vehicle Configurations will be displayed as shown below. Select the
appropriate vehicle from the below list and proceed.
Select Truck/Tractor: 2 Front, 2 Rear Last Rear Reference and Click OK
5
Work Management Screen will be displayed as shown below. Enter the necessary
Customer information.
 Enter the Customer Information and Click OK
Before After
6
Once you click Ok Vehicle Specification list will be displayed. Select an
appropriate vehicle from this list
 Select the appropriate vehicle and Click OK
7
Optional Vehicle Systems will be displayed. Select the Optional Vehicle System.
 Click OK
8
The Vehicle Specifications for Front Axle 1 will be displayed. Measure and Enter
the Reference Diameter from the vehicle. Reference Diameter is diameter of the
WHEEL (Do Not Enter Rim Diameter)
 Click on Show Next Axle to get the Specifications for Front Axle 2
9
Enter the Total Toe specifications for Front Axle 2
 Click on Mount Sensors
10
Mount the sensors as shown in the below image and Compensate the Sensors
 Click on Continue once the sensors are compensated
11
The readings for Rear Axle 2 will be displayed
 Click on Save Before Measurements
12
Steer Ahead as directed by the program
 Click Ready once the bar graph turns green
13
Thrust Angle Adjustment screen will be displayed as shown below. Follow the
Manufacturers Instructions and Adjust Thrust Angle.
 Click OK once the Thrust Angle Bar Graph Turns Green
14
 Click on Save Before Measurements
15
The readings for Front Axle 1 will be displayed as shown below.
 Click on Measure Caster
16
Complete the Caster measurement by steering left, right and then Steer Ahead
17
Front Axle 1 measurements will be displayed after Caster Measurement as shown
below
 Click on Show Bar Graphs from the above screen
18
Adjust Front Axle 1 Total Toe while ensuring Steer Ahead is 0.
 Click on Steer Ahead from the above screen
19
Steer Ahead to 0 as directe
 Press Ready
20
Shift the sensors from Rear Axle 2 Front Axle 2 as shown in the below picture
and compensate
 Click on Continue once the sensors are compensated
21
Re-steer as directed
 Press Ready
22
The Readings for Front Axle 2 are displayed as shown below.
 Adjust the Total Toe for Front Axle 2
 Adjust the Steer Ahead (Parallelism) for Front Axle 2 as per Manufacturers
Guidelines.
 Click Adjust Parallelism
23
Parallelism reading for Front axle 2 will be displayed as shown below. If the
Parallelism reading is not within the specification, adjust as per manufacturers
guidelines
 Click Ok
24
Ensure Total Toe and Steer Ahead for Front Axle 2 is within specification
 Click on Mount Sensors to proceed further
25
Shift the sensors from Front Axle 1 to Rear Axle 1 and Front Axle 2 to Rear
Axle 2 as shown below and compensate the sensors
 Click Continue once the sensors are compensated
26
The Readings for Rear Axle 1 will be displayed as shown below
 Click on Save Before Measurements
27
Scrub Angle Adjustment screen will be displayed as shown below. Follow the
Manufacturers Instructions and Adjust Scrub Angle.
 Click Ok once Scrub Angle is within Specification
28
 Click on Print to print an alignment report
29
Select Print Summary from the list and Click on Print to print alignment results

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Wheel Alignment Procedure Guide

  • 1. 1 Wheel Alignment Procedure 2 Front 2 Rear Axle
  • 2. 2 Prepare the vehicle for Wheel Alignment Setup the vehicle for wheel alignment as per below:  Park the vehicle in the alignment bay and apply parking brakes  Choke the wheels  Check and set the air pressure of all the wheels as per manufacturer’s specifications.  Check the play in rear suspension  Check for play in track rods  Check for correctness of spring leafs  Check the play in Kingpin  Inspect Ball joints for any play  Inspect bent / damages steering arm  Report / suggest if any repairs are required
  • 3. 3 WinAlign Program will automatically start once the machine is switched on. The initial WinAlign Screen will look like the one shown below  Click on Begin Alignment from the above screen
  • 4. 4 Different Vehicle Configurations will be displayed as shown below. Select the appropriate vehicle from the below list and proceed. Select Truck/Tractor: 2 Front, 2 Rear Last Rear Reference and Click OK
  • 5. 5 Work Management Screen will be displayed as shown below. Enter the necessary Customer information.  Enter the Customer Information and Click OK Before After
  • 6. 6 Once you click Ok Vehicle Specification list will be displayed. Select an appropriate vehicle from this list  Select the appropriate vehicle and Click OK
  • 7. 7 Optional Vehicle Systems will be displayed. Select the Optional Vehicle System.  Click OK
  • 8. 8 The Vehicle Specifications for Front Axle 1 will be displayed. Measure and Enter the Reference Diameter from the vehicle. Reference Diameter is diameter of the WHEEL (Do Not Enter Rim Diameter)  Click on Show Next Axle to get the Specifications for Front Axle 2
  • 9. 9 Enter the Total Toe specifications for Front Axle 2  Click on Mount Sensors
  • 10. 10 Mount the sensors as shown in the below image and Compensate the Sensors  Click on Continue once the sensors are compensated
  • 11. 11 The readings for Rear Axle 2 will be displayed  Click on Save Before Measurements
  • 12. 12 Steer Ahead as directed by the program  Click Ready once the bar graph turns green
  • 13. 13 Thrust Angle Adjustment screen will be displayed as shown below. Follow the Manufacturers Instructions and Adjust Thrust Angle.  Click OK once the Thrust Angle Bar Graph Turns Green
  • 14. 14  Click on Save Before Measurements
  • 15. 15 The readings for Front Axle 1 will be displayed as shown below.  Click on Measure Caster
  • 16. 16 Complete the Caster measurement by steering left, right and then Steer Ahead
  • 17. 17 Front Axle 1 measurements will be displayed after Caster Measurement as shown below  Click on Show Bar Graphs from the above screen
  • 18. 18 Adjust Front Axle 1 Total Toe while ensuring Steer Ahead is 0.  Click on Steer Ahead from the above screen
  • 19. 19 Steer Ahead to 0 as directe  Press Ready
  • 20. 20 Shift the sensors from Rear Axle 2 Front Axle 2 as shown in the below picture and compensate  Click on Continue once the sensors are compensated
  • 22. 22 The Readings for Front Axle 2 are displayed as shown below.  Adjust the Total Toe for Front Axle 2  Adjust the Steer Ahead (Parallelism) for Front Axle 2 as per Manufacturers Guidelines.  Click Adjust Parallelism
  • 23. 23 Parallelism reading for Front axle 2 will be displayed as shown below. If the Parallelism reading is not within the specification, adjust as per manufacturers guidelines  Click Ok
  • 24. 24 Ensure Total Toe and Steer Ahead for Front Axle 2 is within specification  Click on Mount Sensors to proceed further
  • 25. 25 Shift the sensors from Front Axle 1 to Rear Axle 1 and Front Axle 2 to Rear Axle 2 as shown below and compensate the sensors  Click Continue once the sensors are compensated
  • 26. 26 The Readings for Rear Axle 1 will be displayed as shown below  Click on Save Before Measurements
  • 27. 27 Scrub Angle Adjustment screen will be displayed as shown below. Follow the Manufacturers Instructions and Adjust Scrub Angle.  Click Ok once Scrub Angle is within Specification
  • 28. 28  Click on Print to print an alignment report
  • 29. 29 Select Print Summary from the list and Click on Print to print alignment results