3. Water supply
It is a legal requirement that all pigs have ready access to
good quality, clean water.
The Welfare of Farmed Animals (England) Regulations
2007, and the Code of Recommendations for Livestock:
Pigs state that 'All pigs over two weeks of age must
have continuous access to a sufficient quantity of
fresh drinking water'.
4. Targets (Water supply)
1. Optimal water availability
2. Good water quality
3. Maximize water intake to optimize feed intake and
growth efficiency
5. Collapsible 250 ml water cups
Measuring cup Stopwatch Small tape measure
Wrench Multipurpose tool Total dissolved solids meter
6. Systematic approach
1. Observe the pigs using the drinkers
2. Observe the type of drinkers
3. Observe the position of the drinkers in the pen and their
locality in relation to the feeders
4. Note the distance between the drinkers
5. Count the number of drinkers in the pen and number(s)
available per pig determined
7. Systematic approach
7. Measure the flow rate of water. In troughs note the depth of
the water.
8. Measure the height and angle to the drinker
9. Note any drinker which is leaking
10. Determine the water quality
11. Where failures are determined, remove the drinker and
examine in detail
8. Water availability
System Minimum requirement
(grower/finisher pigs)
Nipple/bite drinker (restrict fed) 1 per 10 pigs
Nipple/bite drinker (ad lib fed) 1 per 15 pigs
Bowl (restrict fed) 1 per 20 pigs
Bowl (ad lib fed) 1 per 30 pigs
Trough space (˃35 kg) 30 cm/25 pigs
Source: Defra Code of Recommendations for the Welfare of Livestock: Pigs; Genesis QA
Table 1. Drinker requirements
11. Water availability
Check flow rates of every nipple and bite drinker
between batches.
When testing flow rates, check the difference between
those nearest to and furthest from the supply*
Water pressure can be affected by: cleanliness of the filter;
pipe diameter; deposits within the pipe line; and header
tank height.
16. Water availability
Easy and prompt access to water is essential to prevent
dehydration*
Wet-fed pigs require a separate source of clean drinking
water.
Ensure wastage is minimal and repair any leaking pipes
or drinkers promptly. Remember, leaking drinkers will
add to slurry volume and are expensive**
17. Water availability
Monitoring water supply to a building can establish basic
usage patterns, which can then used to monitor changes in
drinking behavior
e.g. as a result of a blockage, leak, change of feed or
environmental temperature or disease outbreak.
Trials have shown that in the event of a disease outbreak a
change in water consumption will often be apparent before
clinical signs.
18. Water availability
Pigs require a supply of good quality water for optimal growth
and production performance.
Performance indices such as mortality, feed intake,
growth rates, feed efficiency and profitability may be
affected by the quality of water provided.
When given poor quality water, pigs drink excess water,
which in turn increases slurry volume.
19. Water availability
In general, the quality of water for swine is
determined by these factors:
1. Presence of chemical elements*
2. Presence of bacterial contamination**
20. Water quality
Bowl drinkers and troughs should be checked on a daily
basis and cleaned as necessary.
Header tanks should be completely covered with intact
and secure lids to prevent contamination.
The complete water line – including drinkers, pipe work
and header tanks – should be regularly cleaned and flushed
through i.e. between batches* Check flow rates after flushing.
21.
22. Water quality
Microbiological, physical and chemical factors can
all affect water quality.
Samples can be sent for analysis.
Test water supplied from boreholes annually.
23. Water quality (chemical factors)
pH
Water pH ranging from 6.5 to 8.5 is considered acceptable to
pigs (NRC, 1998).
A low pH (less than 6.5) may corrode and dissolve metals
from the plumbing and cause precipitation of medication
delivered via water.
High water pH (greater than 8.5) gives the water a slippery
feeling and leaves scaly deposits (Kober, 1993).
24. Table 2. Water Quality Guidelines for Livestock1
Item
Maximum
Recommended Limit
(ppm)
Item
Maximum
Recommended Limit
(ppm)
Major ions Cobalt 1.00
Calcium 1000 Copper 5.00
Nitrate + nitrite 100 Fluoride 2.00
Nitrite alone 10 Iron
Sulphate 1000 Lead 0.10
TDS 3000 Manganese
Heavy metals and trace ions Mercury 0.003
Aluminium 5.00 Molybdenum 0.50
Arsenic 0.50 Nickel 1.00
Beryllium 0.10 Selenium 0.05
Boron 5.00 Uranium 0.02
Cadium 0.02 Vanadium 0.10
Chromium 1.00 Zinc 50.00
1Canadian Task Force on Water Quality 1987.
25. Total dissolved solids (TDS)
The amount of soluble salts (commonly magnesium,
calcium and sodium bicarbonate, chloride, or sulphate
forms) in the water.
Drinking water with less than 1,000 ppm is considered safe
while levels exceeding 7,000 ppm are unsafe for any class
pigs.
At high levels (i.e. 1,000-5,000) water refusal or mild
temporary diarrhoea might occur (Kober 1993; NRC 1998).
26. Sulphates
Of all mineral contaminants, sulphates are the cause of
most water quality problems with respect to pig production
in North America (NRC, 1998).
Sulphate in the drinking water will lead to diarrhea in most
classes of swine (Veenhuizen et al. 1992).
Water with 3,500ppm level is unfit for sows; water with
more than 4,500 ppm should not be used for any livestock
(Kober 1993).
27. Table 4. Effect of water sulphate on performance of weanling pigs1
Item Control (0 ppm) Sulphate (2402 ppm)2
Avg. daily gain, kg/d 0.40 0.33
Avg. daily feed intake, kg/d 0.79 0.71
Feed/gain 1.89 2.02
Avg. daily water intake, l/d 1.15 1.35
Scour days (week one only) 3.5 6.0
1Source: Anderson and Stothers 1978; 2sum of sodium and magnesium sulphate.
28. Table 5. Suggested water treatments for specific water quality problems
Problem Solution
Coliform count Chlorinate water
Water hardness Install a softener
High nitrates or other minerals Ion exchange or reverse osmosis
treatment systems
Iron Filtration
High water pH Acidification
29. Best practices for water use
Repair leaking water lines promptly
Water lines should be monitored routinely and leakage,
however, small should be fixed right away.
This has also been identified in many parts of the world as a
major cause of water wastage in commercial hog production
units (Gonzalez 2008).
30. Best practices for water use
Use a power washer to clean barns
The amount of water used for cleaning purposes can be
substantial.
Pre-soaking pig housing facilities to loosen dirt followed
by use of power washing can help reduce the total
amount of water used for cleaning.
31. Table 6. Effect of pre-soaking wash time (minutes) per pen (measuring 9 feet
by 22 feet)1
Item
Presoaking
Time saved (difference)
No Yes
Cold water 68.30 41.39 26.64
Hot water (~40°C) 52.61 32.01 20.60
Time saved (difference) 15.42 9.38
1
Hurnik 2003.
32.
33. Best practices for water use
Choose drinkers that minimize water wastage
It has been known for a long time now that some drinker
devices lead to more water wastage than others.
In particular, nipple drinkers tend to lead to more water
wastage than ball-bite nipple or bow drinkers.
34.
35.
36.
37. Best practices for water use
Ensure that drinkers and water flow rates are set
correctly
Drinkers should be positioned 10 to 15cm above the pigs’
backline to minimize the amount of water waste (Gadd
1988a).
If set too low, the pig turns sideways to drink and up to 60%
of water flows out the other side of the mouth (Gadd 1988b).
42. Guidelines (Pig houses)
The building should be in the orientation that minimizes
the adverse effects on animal and eliminates hazards to
surroundings.
43.
44.
45. Minimum floor space requirements for all surface types except deep litter
Description Space (m²/pig) Comment
Growing pigs; up to 10 kg 0.14 Approximately 20-30% of space
allowance provides for a dunging area
11-20 kg 0.22 Approximately 20-30% of space
allowance provides for a dunging area
21-40 kg 0.36 Approximately 20-30% of space
allowance provides for a dunging area
41-60 kg 0.47 Approximately 20-30% of space
allowance provides for a dunging area
61-80 kg 0.57 Approximately 20-30% of space
allowance provides for a dunging area
81-100 kg 0.66 Approximately 20-30% of space
allowance provides for a dunging area
Sows (in crates) and litters 3.2 Piglets to four weeks of age
Adult sows in stalls 0.6 m x 2.2 m New stalls
Adult boars in stalls 0.7 m x 2.4 m New stalls
Adult pigs in groups 1.4 Nil
Boars in individual pens 6.0 Nil
46.
47. Systematic approach
1. Calculate stocking rate (m2/pig)
2. Examine location, size and suitability of sleeping area
3. Examine pens for sharp and projecting edges
4. Examine floor conditions for rough areas and holes. Where
different floor materials meet (e.g. metal and concrete)
corrosion is common.
5. Check beddings esp. for mould
6. Check slat condition especially edges.
48. Systematic approach
7. Examine hygiene of pens, especially empty pens
8. Note the degree of unused floor space – such as
passageways
9. Review the slurry system and hygiene cleaning
programmes
10. On the outside of the building note condition of guttering
and wall security
49.
50.
51.
52. Inadequate feed space – every feeder is working and
there are signs of aggression – pig arrowed.
Inadequate sleeping accommodation, some pigs have to
sleep in the defecation area
54. Swine industry
The hog industry is the second largest economic activity in the
agricultural sector of the Philippines.
In 2016, the total hog inventory in the country was reported to
be at least 12.5 million heads.
Eighty percent of total livestock production is accounted for the
swine industry of which 71% were raised in backyard farms
(ERG, 2010).
Increase amount of manure produced
55. Table 3. Liquid waste disposal sites in surveyed swine farms.
Disposal site Smallholder Commercial Total
Drainage canal 12 1 13
Lake 3 2 5
Open space 18 1 19
Lagoon - 4 4
Septic tank 28 - 28
Creek 10 - 10
River 5 - 5
Irrigation 1 - 1
Rice field 3 1 4
Total 80 9 89
Source:
Paraso, M. G. V., M. V. O. Espaldon, A. J. Alcantara, C. C. Sevilla, S. A. Alaira, M. J. Sobremisana, R. O. Ravalo, K. R.
D. Macan, and C. A. Valdez (2010). A survey of waste management practices of selected swine and poultry farms in
Laguna, Philippines. Journal of Environmental Science and Management. Retrieved on 16 Apr 2018 from :
https://www.researchgate.net/publication/234840706
56. Size of farms # of hogs Waste
management
COMMERCIAL
to 999Small 21
heads
46% -Lagoon
40%-Settling Ponds
Medium 1000 to 9,999
heads
62%-Lagoon
7%-Biogas
Large 10,000 heads
of more
65%-Lagoon
9%-Biogas
BACKYARD 20 heads or
less
20%-Lagoon
20%-Open Pit
13% Septic Tank
As of 2002-2003
Source: The Philippine Livestock and Food Processing Waste Initiative of the Methaneto Markets Partnership,
USEPA, 2009.
57. Policies
The Renewable Energy Act of 2008 – aims to
further increase renewable energy utilization in the
country, including biogas. The law provides for
income tax holidays, duty free importation of
equipment, 0% VAT, among other things.
58. Milestones of biogas technology
70’s –BAI implemented a biogas project and installed nearly
400 floating dome type digester;
90’s –introduction of Tubular Polyethylene Digester (TPED);
2000’s –development of High Density Polyethylene Digester
(HDPED) and Scalable Polyethylene Drum Digester (SPEDD)
2015 –Secretary Alcala signed AO #2 s 2015 – creation of the
National Animal Waste Resource Management Program
(NAWRMP).
59. Biogas
A concoction of gases (i.e. CH4, NH4, CO2, H2S, moisture)
produced by the fermentation of animal wastes, human
sewage, etc. in an airtight or anaerobic condition.
Rich in methane (55-70%) that could be used as fuel for
cooking stoves, heat lamps, and engines used to generate
electricity.
60. Biogas
A renewable energy produced when biomass is subjected to
biological gasification and a methane-rich gas is produced
by anaerobic digestion.
The waste that are usually disposed off into the sea, river,
or on the land are converted into biogas by anaerobic
fermentation.
61. Anaerobic digestion (AD)
A microbiological is a microbiological process whereby
organic matter is decomposed in the absence of
oxygen.
Using an engineered approach and controlled design,
the process is applied to process the organic
biodegradable matter in airproof reactor tanks
(digesters) to produce biogas*
62. Biogas digester
Device that provides the anaerobic condition in the
biogas technology.
May be made up of either a reinforced concrete,
cement, and coco lumber as construction materials.
70. HIGH DENSITY POLYETHYLENE DIGESTER
(HDPED)
The HDPED gives you the flexibility to
fabricate desired size and length; durable
and resilience hence reduce maintenance
and downtime
73. Floating drum digester for market and household waste in India
Constructed underground with
bricks and metals
Constructed above the ground with
fibre glass reinforced plastics
Vögeli Y., Lohri C. R., Gallardo A., Diener S., Zurbru ̈gg C. (2014).
74. STACKED DOME DIGESTER
Higher operating pressure thus more
versatile; compact and high efficiency due
to the mechanical stirrer
76. Factors Fixed dome Floating drum Tubular design
Plastic
containers
Gas storage
Internal Gas
storage up to 20
m³ (large)
Internal Gas
storage drum size
(small)
Internal eventually
external plastic
bags
Internal Gas
storage drum sizes
(small)
Gas pressure
Between 60 and
120 mbar
Upto 20 mbar
Low, around 2
mbar
Low around 2mbar
Durability
Very high >20
years
High; drum is
weakness
Medium;
Depending on
chosen liner
Medium
Sizing
6 to 124 m³
digester vol Up to 20 m³
Combination
possible
Up to 6 m³
digester vol
Methane
emission
High Medium Low Medium
77.
78. Covered Inground Aerobic Reactor
There are several commercial swine farms in the
Philippines who have installed the CIGAR, resulting
to generation of electricity from biogas.
79.
80. Solid waste & environmental mgt.
For odorless and flies free swine farming, a
concoction of odor erasing microbes, emulsifiers,
nitrogen fixing bacteria, probiotics are mixed and
broadcasted to lagoons and manure.
Inclusion rate of 5 grams per square meter
81. Solid waste & environmental mgt.
Swine manure treated with the odor erasing premix can be
converted into organic fertilizer when mixed with equal
amount of bulking agents*
Odorless pig houses for the organically and naturally
farmed pigs is possible by the addition of a odor eraser
premixes on a concrete less floor**
82. Swine lagoon treated with odor erasing microbes Septic tank treated with odor eraser Sludge for organic fertilizer
83. References
Blaken, C. (2008). Ins and outs of good biosecurity. Retrieved on 6 Apr
2017 from http://www.thepigsite.com/articles/2156/ins-and-outs-of-good-
biosecurity/
De los Santos, F. S. (2018). Prebiotics and probiotics boost pig growth and
health. Retrieved on 6 Apr 2017 from
http://www.thepigsite.com/articles/5422/prebiotics-and-probiotics-boost-
pig-growth-and-health/
Food and Agriculture Organization of the United Nations/World
Organisation for Animal Health/World Bank. 2010. Good practices for
biosecurity in the pig sector – Issues and options in developing and
transition countries. FAO Animal Production and Health Paper No. 169.
Rome, FAO.
84. References
OIE. 2008. Terrestrial Animal Health Code. 17th ed. Paris. 510 pp.
Philippine National Standard/Bureau of Agriculture and Fisheries
Standards (PNS/BAFS)(2016). Code of good animal husbandry
practices (draft). Department of Agriculture. Philippines.
Pigsite (2013). Biosecurity top tips. Retrieved on 6 Apr 2018 from
http://www.thepigsite.com/
Heather, T. (2015). Treatment of wastewater: solid phase, anaerobic
digestion, biogas digester/settler (small scale). Retrieved on 10 Apr
2018 from http://www.slideshare.com/
Editor's Notes
Water supply B. Housing C. Waste management
LARGE-SCALE CONFINED PIG PRODUCTION (COMMERCIAL SWINE FARMS)/BACKYARD
Water is the single largest constituent of the body, making up to 82 per cent of a young pig’s and 55 per cent of market hog body weight.
Even minor dehydration can result in reduced feed intake, lower daily gain, poorer feed conversion, reduced milk production and lower weaning weights.
Every farm manager or livestock producer must aim for these TARGETS in reference to WATER SUPPLY
In order to meet these requirements, we need to conduct an EXAMINATION OF THE WATER SUPPLY in our farms (commercial farms)
Tools required to examine the water supply.
Ensure that every pig has sufficient access to watering points (Table 1).
It is advisable to have more than one drinker per pen; this will act as a back-up in the event of a drinker becoming blocked or broken.
Check that all drinkers are clean and working on a daily basis (farm personnel per barn/supervisor).
Nipple/bite drinker (restrict fed) 1 per 10 pigs
Nipple/bite drinker (ad lib fed) 1 per 15 pigs
Bowl (restrict fed) 1 per 20 pigs
Bowl (ad lib fed) 1 per 30 pigs
Trough space (˃35 kg) 30 cm/25 pigs
Inadequate water space with aggressive actions between pigs – arrowed.
*A significant difference between the first and last drinkers could indicate a blockage or problem with the water pressure.
This require a large measuring jug and a watch (timer).
Operate the drinker for 30 seconds and note the volume of water collected. Double this to give the flow rate in litres per minute (refer to Table 2)
• Drinkers must be at the correct height for the size of pigs (Table 3). In grower pens or yards, it is important to ensure drinkers are accessible to both the smallest and largest pigs on both entry and exit.
• The drinkers should be positioned to allow easy access and ideally should be within 1 to 2 metres from the feeders.
*For the first few days after weaning consider additional “communal” drinker points, eg turkey drinkers
**High concentration of water in the manure increase the costs of storage and disposal
SLURRY: watery mixture of insoluble matter
In general, the quality of water for swine is determined by the PRESENCE OF CHEMICAL ELEMENTS and BACTERIAL CONTAMINATION (including the specific type of bacteria) are the main factors that determine the quality of water for swine (Veenhuizen 1993).
*Ions, heavy metals, trace ions, sulfate, nitrate, nitrite
**E. coli (ETEC), Salmonella, Cryptosporidium, Leptospira
The water offered to pigs should be fit for human consumption and hygiene is a critical factor.
Blockage of pipes e.g. by dead rodents, yeast deposits (especially following water medication with sugar based products)
BIOFILM CREATES BLOCKAGES WITHIN THE WATER SYSTEM. This exists in untreated system. XZIOX® oxidizes all stages of biofilm and then eliminates the bacteria colonies, therefore preventing the Biofilm from re-forming.
Pipes can be
IMPORTANCE OF CHECKING WATER QUALITY IN TERMS OF CHEMICAL FACTORS
(Why do we need to check for these chemical factors?) pH, hardness, total dissolved solids (TDS), nitrates and nitrites, sulphates, iron and lead
**STUDY demonstrated ALTERING WATER PH either significantly changed the state or precipitated 15 drugs commonly delivered in the water system for swine (Dorr et al. 2009). The implications include sub-optimal drug delivery, clogging of the medicators and waterlines and persistent drug residues in the system which could impact pork quality by causing deposits of drug residues in meat.
WATER HARDNESS is a measure of the sum of divalent cations in the water, which for the most part in practical circumstances means calcium and magnesium salts. Other divalent ions in the water are quantitatively irrelevant. It is expressed as calcium carbonate (CaCO3) equivalents (Kober 1993).
dietary phosphorus levels may require adjustment when using water with high CaCO3 (>300 ppm) levels (Kober 1993).
The most significant practical problem associated with the use of hard water relates to the DEPOSITION OF SCALES in the watering system, which causes serious water delivery problems and requires considerable labor resources to manage.
TDS: also known as the salinity of water.
DIARRHEA: pathogens; feed; type of water
Considerable resources are spent on water treatment, particularly in the nursery.
A major challenge with respect to water treatment is to identify a suitable treatment system that is not only effective but also affordable.
Various water treatment methods (Table 5) are available to the livestock industry, but their impact on animal performance is largely unknown.
Best Management Practices for Water Use in Pork Production
*To ensure a access to good quality water at all times and also to minimize the amount of water used in the operations especially for large swine production facilities. These measures are critical resource for profitable pork production
This is clearly illustrated by study reported by Hurnik (2003, Table 6); pre-soaking reduced the pen-washing time by 40 per cent.
The study also showed that the use of hot water when power-washing (without pre-soaking) will decrease the wash time by 15.8 minutes.
However, when pre-soaking pens, wash time between cold and hot water can be significantly reduced, which offers an opportunity to use cold water in situations where it might be expensive to use hot water.
For example, at the 2007 Banff Pork Seminar, it was reported ball-bite nipples reduced the amount of water used for drinking purposes by growing-finishing pigs by up to 46 per cent compared with the standard nipple drinkers (McKerracher 2007).
Pig trough / plastic / with drinking nipples VI+ LTD Egebjerg International
Water flow rate should also be set correctly; an excessive flow rate of 900ml per minute compared with a more conventional rate of 300ml per minute for 30- to 60-kg pigs produces an extra 78 litres of slurry per pig over 40 days (Gadd 1988a).
Simple examples where there were problems with the water supply:
The farm problem accompanying the picture is highlighted in blue
I. The drinkers are too far from the feeders and the floor management results in variable height
The farm suffered from a variety of vice issues and poor growth.
II. A dirty drinker (arrow) should always raise alarm and needs to be urgently checked in detail.
The reduction in water availability resulted in variable growth, increased aggression over the drinkers which became more acute as the pigs got bigger
1. There is no water flowing from the drinker – in any circumstance a severe welfare problem.
*Unfortunately both drinkers in the pen failed resulting in death from “salt” poisoning.
2. Drinkers height must be corrected for the pigs
*The lack of water accounted for greasy pig disease on this farm
3. The drinker is twisted making water difficult to access and they are leaking
*The farm produced excess slurry and demonstrated variable growth rates and pneumonia
4. Drinkers which are inadequate should be immediately fixed
*The damaged drinker was not used by pigs reducing their water availability
Code of Animal Husbandry Practices for Swine
This guide from the FAO provides information on how to create the most efficient pig housing for small scale or backyard pig production.
FLOOR EXAM. The floor includes any surface where the pig has contact and the slurry system. Tools to be used in examining the flor in order to determine some problems that may be present in the floor that may affect the health of the pigs.
1. Tape measures are essential to measure flooring conditions. The arrowed measure uses ultrasound.
2. Calculator is useful to calculate stocking densities
3. An angle measure for loading area assessments – many countries have a legal 20° maximum slope
Simple examples where there were problems with the floor
The farm problem
1. Overstocking in a serious health problem and a cause of serious welfare reduction
*The farm suffered from significant pneumonia and poor growth rates
2. Under-stocking can also be a problem resulting in cold pigs
*Placing the end pigs in a pen results in the cold pigs eating but not putting on weight stalling of their growth
3. Sharp projections may occur even in the pen, here the floor is falling apart (arrow)
*One of the pigs impaled itself on the damaged floor requiring stitching
1. Examine the pigs for signs of injury – scar from a wall projection (arrowed)
**This pig tore itself on a dispositioned drinker.
2. Holes in the floor resulting in serious leg injuries
**A mating sow and boar both suffered injury when they slipped into this hole
3. Mould on bedding
**The farm had a significant abortion storm after this straw was used as bedding for pregnant sows
1. Roughened slats, especially in front on feeders or drinkers
**The farm reported numerous lame pigs and several pigs were euthanized as unfit for transport increasing post-weaning mortality.
2. Steps can limit access to feeders by small pigs
**Small pigs were unable to reach the feeders and wasted significantly, resulting in a misdiagnosis of PMWS
3. Gating incorrectly hung can result in pigs getting caught between the bars
**Pigs caught by gates often die through strangulation. This pig was lucky
The top three producing regions are Regions III, IV-A and VI with region VI having the most backyard inventory and region III topping the population in commercial farms (BAS, 2014)
For swine farms, 31% of backyard respondents utilized septic tanks for effluent disposal while most commercial farms (44%) used a waste treatment system in the form of lagoons. Some of the surveyed swine farms released effluent to open spaces and rice fields (smallholder, 26%; commercial, 22%) while the rest dumped it to bodies of water such as lake, creeks and rivers (smallholder, 23%; commercial, 33%) (Table 3).
Such waste in surface waters reduces oxygen in water and endangers aquatic life while the added nutrients produce excessive algae growth. Leaching of this waste also jeopardizes ground water quality thus exposing the population to environmentally related diseases. Water contamination by fecal pathogens could lead to disease outbreaks.
One of the strategies that was cited by this paper to address the problem on waste management is the biogas.
In the Philippines, the most prominent agencies promoting biogas technology are the Department of Environment and Natural Resources (DENR), Department of Science and Technology (DOST), Departent of Energy (DOE), and Department of Agriculture (DA).
In fact, several laws were enacted to support the promotion of biogas technology
To improve livelihood and employment opportunities that can enhance households incomes and quality of life in general in the rural areas, and to reduce GHG emissions, one of the causes of global warming, and to protect water and air from further pollution, biogas technology is one of the solutions.
The BAI through its Waste Management Program is proactively promoting “Waste-to-Energy” Project that disseminates the biogas technology
The solid residues (sludge) are commonly used as soil ameliorant, while the nutrient rich effluent is an excellent fertilizer.
As long as methane is burnt completely, biogas fuel does not pollute the environment.
Methane in its molecular form is one of the gasses known to degrade the ozone layer..
Biogas refers to gas produced by fermentation of organic matter such as sludge, municipal solid waste or biodegradable waste. It is mainly composed of methane and carbon dioxide. It can be used for heating or cooking and can be likewise be used for generating electricit
Various groups of microorganisms are involved in the anaerobic degradation process which generates two main products: energy-rich biogas and a nutritious digestate.
It should have excellent mechanical properties and a thermal capacity of 30-50°C.
It should be lightweight and resistant to wear and corrosion.
It should be chemically stable to ensure it will not interfere with anaerobic digestion.
It should be environment-friendly and have minimal cost.
SCHEMATIC DIAGRAM (TECHNOLOGY)
Sizes: 1,000 - 100,000 L
Hydraulic Retention
Time (HTR)
>15 days - hot climate
>30 days - temperate >60 days - high pathogen load
<15°C ambient requires addition of heat
50°C sustained temp. in reaction chamber
Above or below ground
SCHEMATIC DIAGRAM OF THE WASTEWATER TREATMENT:
From the SOLID PHASE (SUBSTRATE CHAIN)
PRETREATMENT: sort out inorganics and shred MSW to max 5cm diameter for increased efficiency (surface area for microbe attachment)
To the TRANSFORMATION PHASE (AD PROCESS & TECHNOLOGIES)
Normally, organic loading rate/volumes (OLR) equals slurry outputs.
Recirculation of these materials with new organic inputs increases microbial population, accelerating digestion.
INPUTS: WASTEWATER
GENERAL SCHEMATIC DIAGRAM OF THE BIOCHEMICAL PROCESS UNDER THE ANAEROBIC DIGESTION IN BIOGAS
(1) HYDROLYSIS
Bacteria transform complex organic materials into liquified polymers and monomers
(2) ACIDOGENESIS
Acidogenic bacteria convert monomers of sugars and amino acids into acids + C2H6O + CH3CO2- + H2 + CO2 +
NH3 (indirect)
(3) ACETOGENESIS
BOD & COD reduced, pH decreased - long-chain and volatile fatty acids and alcohols transformed to H+ + CO2 + CH3COO-
(1) Hydrolysis
Bacteria transform complex organic materials into
liquified polymers and monomers
(2) Acidogenesis
Acidogenic bacteria convert monomers of sugars and amino acids into acids + C2H6O + CH3CO2- + H2 + CO2 +
NH3 (indirect)
(3) ACETOGENESIS
BOD & COD reduced, pH decreased - long-chain and volatile fatty acids and alcohols transformed to H+ + CO2 + CH3COO-
(4) METHANOGENESIS
CH3COO- + H+ -> CH4 + CO2
The tubular Polyethylene Digester (TPED), developed by the Bureau of Animal Industry of the Department of Agriculture is a biogas technology for smallhold swine farmers.
TPED is simple, cheap and easy to install. For an amount of Php10,000-P15,000, it can be installed in the backyard.
TPED can provide a steady supply of fuel for 24-hour cooking, thus cut LPG expenses.
High Density Polyethylene Digester (HDPED) boast larger capacity, durable, repairable and can be fabricated to specific requirement.
1. Mixing tank with inlet pipe and sand trap. 2. Digester. 3.Compensation and removal tank. 4.Gasholder. 5.Gaspipe. 6.Entry hatch, with gastight seal. 7.Accumulation of thick sludge. 8.Outlet pipe. 9.Reference level. 10.Supernatant scum, broken up by varying level.
Brooding Lamp
Mantle Lamp
Commercial Oven
Converted stove
Generator
Water pump
Biogas Rice cooker
The major gaps that hinder its adoption were: lack of information on biogas technology, high investment cost, unavailable technical experts who will assist the interested farmers/end-users and limited market information on where to procure the material need for its installation.
Some farms installed the CIGAR through collaboration with the Clean Development Mechanism (CDM) whereby CO2 that are trapped are converted into carbon credits and valued per unit of Carbon Emission Reduction (CER). .
Fundamental working principles of the Covered In Ground Anaerobic Reactor (CIGAR) Design Platform
Subtantially improved contact with waste
High active biomass (bacteria) retention efficiency
High treatment reliability
Payback period improved over covered lagoon
BULKING AGENTS: rice hull, boiler ash, mudpress, bagasse, rice straw
**Almost 1 meter deep and alternately spread with rice straw, mountain soil or soil high in organic matter, the odor eraser premix and rice hull. This litter floor material was found to be effective in neutralizing ammonia as well as other obnoxious gases that are present in the feces.
Swine septic tanks are broadcasted with odor eraser compounds at a rate of 200 grams per 240 cubic meter volume for 7 consecutive days and a weekly application for maintenance as demonstrated in Fig. 4a and Fig. 4b The sludge are pumped out and when this is mixed with equal amount of bulking agents, an organic fertilizer can be produced to fertilized vegetables planted in the adjacent farms