Kaizen Metal Parts


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5-S event in metal parts area

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Kaizen Metal Parts

  1. 1. KAIZEN<br />MUDA<br />KAIZEN<br />5S Workplace<br />Organization<br />Team members:<br />Kyle Roach (Team Leader)<br />Sharon Huff<br />Bea Hall<br />Nora Hartman<br />Sharon Holsinger<br />Roxanne Newlin<br />
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  3. 3. KAIZEN<br />MUDA<br />KAIZEN<br />5S Workplace<br />Organization<br />
  4. 4. What is 5S?<br />The purpose of 5S is to establish a self-sustaining methodology to maintain clean organized work centers throughout the organization. <br />5S is a powerful, fundamental process that improves productivity, safety, morale, and respect from customers.<br />It is a process for creating and maintaining an organized, clean high performance workplace.<br />
  5. 5. What is 5S?<br />Visual Management is a term used to describe organization of the workplace in such a fashion as to provide easy visible real time indicators as to the current status of the workplace. It is a critical element of 5S<br />It is easy to understand, harder to apply, and difficult to sustain<br />
  6. 6. A Standardized Approach to 5S<br />Japanese English<br />1 SeiriSort - Clear out non-essentials<br />2 Seiton Set in Order – Configure workplace <br />3 Seiso Shine - Clean the environment<br />4 Seiketsu Standardize - Define the routines<br />5 Shitsuke Sustain - Comply to the Standard<br />
  7. 7. Why 5S?<br />It provides a basis for being a World Class competitor<br />It is a foundation for a more systematic approach to the workplace<br />It improves productivity and morale<br />5S is a visually-oriented, hands-on system!<br />
  8. 8. What Are The Benefits of 5S?<br />Clean, pleasant and safe work areas<br />Makes abnormalities and problems visible, thus corrective action is rapid<br />Less wasted time completing work<br />More efficient work processes<br />More effective work practices<br />Better utilization of work spaces<br />
  9. 9. What Are The Benefits of 5S?<br />Improved employee morale<br />“A place for everything and everything in its place”<br />Safety considerations alone make 5S worth the time and effort!<br />
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  29. 29. Testimonies<br />I think that being in the Kaizen project and working together as a team effort has made a huge difference in the meal parts and the disc area and I can say that I was glad to be a part of it to make our area a more neat and productive area to work in.<br />Roxanne Newlin<br />Things were slowly neglected from the time this plant was new. Being an employee for a few years, I feel the changes to the interior of this plant will promote a more efficient, safe and healthier working environment for present and future workers. A lot of hard work and team work has really paid off for the Kaizen project. I think the disc and metal parts area looks a lot better. Hats off to management and the whole Kaizen project.<br /> Sharon Holsinger<br />