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Orchid pharma

Established in 1992 as an export-oriented unit (EOU), Orchid Chemicals & Pharmaceuticals Ltd. (Orchid) is a vertically integrated company spanning the entire pharmaceutical value chain from
discovery to delivery with established credentials in research, manufacturing and marketing.


 Orchid pharma today rank among the top 15 pharmaceutical companies in India and enjoy a multi-therapeutic presence across segments like anti-infectives, anti-inflammatory, central
nervous system (CNS), cardio vascular segment (CVS), nutraceuticals and other oral and sterile products. Our pharmaceutical solutions include active pharmaceutical ingredients (API), finished
dosage forms, new drug discovery (NDD), novel drug delivery systems (NDDS) and contract research and manufacturing services (CRAMS). Orchid globally present across 70+ countries
through alliances, joint ventures and partnerships with globally reputed majors.


Orchid integrated business model enables to cater to business opportunities throughout the value chain, from research to delivery of drugs across therapeutic segments. Orchid niche product
basket helps us maintain an edge over our peers in the markets where we are present. In the years to come, driven by a highly competent and motivated team, orchid will move from strength
to strength in the key domains of API, global generics and drug discovery.




Highlights 2011-12

o Received USFDA approval for several products including
Venlafaxine ER Capsules, Olanzapine Tablets and Levofloxacin
Tablets, among others.

o Received the initial US$ 1.5 million from Merck on the
completion of a milestone in its anti-infectives research
collaboration.

o Successfully completed in Europe, Phase I trial of its orally
administered PDE4 (phosphodiesterase 4 inhibitor) molecule
OCID 2987, positioned for the treatment of inflammatory
disorders, including COPD (Chronic Obstructive Pulmonary
Disease).

o Redeemed the outstanding Foreign Currency Convertible
Bonds (FCCBs), including yield-to-maturity, aggregating to
US$ 167.64 million on the due date, February 28, 2012.
o The state-of-the-art Cephalosporin API manufacturing

facility was successfully re-inspected by USFDA

Awarded with OHSAS 18000:2007 (Occupational Health
and Safety Management System) certification for the API
manufacturing facility at Alathur.

o The API manufacturing facility at Alathur was re-assessed
and was certified with ISO 9001:2008 (Quality Management
System) and ISO 14001:2004 (Environmental ManagementSystem).




The Road Ahead
The road ahead is challenging for the global and Indian
pharmaceutical sector.
 Orchid is confident of continuing with
a sustainable growth with long-term partnerships with major
pharma companies assuring consistent revenue streams.
 The company’s state-of-the-art integrated infrastructure, skilled
professionals and cutting-edge technology at all production
and research facilities have enabled it to be a preferred partner to
several multinational pharmaceutical companies to associate with
at any stage of its product life cycle.
Orchid continued its focus on US regulatory markets with the
number of regulatory filings steadily increasing
. Also, Orchid’s investments in R&D over the years have started yeilding results.
With a focus on innovation and invention, Orchid aims to become
a leading science and technology player, going forward.
Moving ahead, Orchid plans to ramp up the existing business
verticals and establish footprints in new niche high growth
thrapeutic segments, delivering value to all stakeholders. Orchid
plans to:
o Diversify and further enhance reach in the regulated
generics business.
o Consolidate its presence in the API business segment by
focusing on regulated markets.
o Expand relationships with marque clients with additional
new products.
o Enhance market penetration with existing products.
o Focus on long-term partnerships with major pharma
companies.
o Increase its operations in emerging markets.
o Enhance its presence in the domestic formulations market.
o Progress on drug discovery programmes.




Performa nce

During 2011-12, your Company achieved a turnover and
operating income of Rs 1,736.33 crore as compared to
Rs 1,663.34 crore in 2010-11 recording a growth rate of
4.38%. The gross profit before interest, depreciation and taxes
stood at Rs 411.73 crore (23.71% of turnover) as compared to
Rs 397.32 crore (23.88% of turnover) of last fiscal. After
providing for interest expense of Rs 179.05 crore (Rs 115.76
crore previous fiscal), depreciation of Rs 149.05 crore
(Rs 128.45 crore previous fiscal), Exceptional item Rs 83.88 crore
(Rs Nil previous fiscal) and Extraordinary item Rs 80 crore (Rs Nil
previous year), the profit before tax of the Company was Rs 79.74
crore (Rs 173.81 crore previous fiscal). The net profit after tax stood
at Rs 103.11 crore (5.94% of turnover) compared to the net profit
after tax of Rs 159.48 crore (9.6% of turnover) in the previous fiscal.



Business Overview

During the year, your Company continued to record a strong
growth in its operational performance inspite of its API plant in
Alathur being closed for more than a month owing to the closure
order from the Tamil Nadu Pollution Control Board (TNPCB), fire
accident at the R&D centre and liquidity constraints on account of
redemption of outstanding Foreign Currency Convertible Bonds.
The business model change that your Company had initiated post
the injectable business transfer to Hospira in 2010 continues to
augur well with the several long-term supply contracts entered
into with large global players paving the way for continued robust
earnings. Our Active Pharmaceutical Ingredient (API) supply
arrangement continued to perform significantly well, registering
higher than expected business volumes.
Your Company is planning to launch several products during the
current financial year 2012-13 for the EU and US markets, which
are expected to strengthen the revenue streams for regulated
generics business of the Company from the current financial
year 2012-13.



Regulatory filings and approvals

In the generic formulations domain, Orchid’s cumulative
Abbreviated New Drug Application (ANDA) filings for the US
market stood at 43. This includes 8 Para IV FTF (First–To–File) filings.
The break-up of the total ANDA filings is 13 in Cephalosporins
segment and 30 in NPNC space. Few more ANDAs which are
in the later stages of development are expected to be filed in
ensuing quarters.
In the EU region, the cumulative count of Marketing Authorisation
(MA) filings stood at 28. The break-up of the total MA filings is 13 in
the Cephalosporin segment and 15 in the NPNC segment.
In the Active Pharmaceutical Ingredients (API) domain, Orchid
increased the cumulative filings of its US Drug Master Files
(DMF) count to 89. The break-up of the total filings is 28 in the Cephalosporin Segment, 47 in NPNC segment, 2 in
the
Betalactam segment and 12 in the Carbapenems segment.
In the European market space the cumulative filings of CoS
(Certificate of Suitability) count remained at 21 which includes
14 in cephalosporin segment, 6 in NPNC segment and 1 in
the betalactam segment. With staunch efforts on product
development, the count of filing and approval is set to increase in
the current financial year.



Intellectual Property Rights (IPR)
During the year, Orchid continued to accelerate the Intellectual
Property Rights work on a number of products. The total number
of patent applications filed by Orchid in various national and international patent offices so far is 904 (including
Process,
Formulation, NCE, NDDS, Biotech and Generics). As of March 31,
2012, 722 patent applications have been published while 170
patents have been granted cumulatively.



esearch and Development (R&D)
1. Specific areas in which research and development activities have been carried out by the Company
during
the year
o Process development of certain molecules in the non-penicillin non-cephalosporin segment (NPNC) has been
carried out
by your Company’s R&D. These molecules belongs to different therapeutic categories like antihypertensive, anti-
cancer,
anti-ulcerative, cholesterol lowering agents, anti-asthmatic, treatment of narcolepsy, anti-migraine, treatment of
urinary
incontinence, anti-psychotic, treatment of insomnia, anticoagulant, cardiac arrhythmias, multiple sclerosis, over
bladder etc.,
Most of the projects except a few were successfully scaled up and technology has been transferred to the Company’s
GMP
compliant manufacturing facility at Aurangabad. Cost reductions for already approved projects in Active
Pharmaceutical
Ingredient (API) pipeline have been taken up to make the projects not only cost effective but also environmental
friendly.
2. Benefits derived as a result of the above R&D activities
o Development and scale up of new Active Pharmaceutical Ingredient (API) molecules will not only cater to the
requirements
of formulation research but also help in strengthening our overall product pipeline.
o Created intellectual property for the Company by developing non-infringing and innovative processes. 14 patents
have been
filed for the innovations carried out during the development.
o Several technically complex scale-up challenges like hygroscopic and sensitive polymorph were handled for
smooth
scale-up.
3. Future plan of action
The focus of your Company’s research and development will continue to be on quality, reduction of process time and
cost of
manufacturing. Your Company through its wholly owned research subsidiary has been keenly working on proprietary,
novel drug
discovery research in the following therapeutic areas namely, anti-infectives, anti-inflammatory, anti-cancer,
metabolic disorders
and Central Nervous System (CNS). In addition, the focus will also be on new chemical entities (NCEs) in various
therapeutic areas.
4. Expenditure on R&D
The R&D outlay was as follows
(Rs lakhs)
Year ended
March 31, 2012
Year ended
March 31, 2011
a) Capital 1,449.10 642.78
b) Recurring 6,471.18 3,326.62
c) Total 7,920.28 3,969.40
d) Total R&D expenditure as a percentage of the total turnover 4.42% 2.36%
II



II T echnology absorption, adaptation and innovation
I. Research and Development
1. Efforts in brief, made towards technology absorption, adaptation and innovation
o Development of new Active Pharmaceutical Ingredient (API) processes for a few Cephalosporin and Penem
products have
been carried out in the laboratory.
o To ensure that our products remain competitive in various markets, the development of cost reduction exercise has
been
carried out for key carbapenems like Meropenem, Imipenem, Cilastatin and Tazobactam.

Statutory Reports
o The drug discovery division has been working on a robust pipeline of 4 drug development projects to address
unmet medical
needs. During the year, a first proprietary molecule in PDE IV inhibitor class completed Phase I clinical studies in
healthy
subjects in the Netherlands targeted for treatment of Chronic Obstructive Pulmonary Disease (COPD). Work on
another
molecule BLX 1002 reached a Phase IIa clinical trial in Malaysia for the treatment of non-alcoholic fatty liver disease.
2. Benefits derived as a result of the above efforts, e.g. product improvement, cost reduction, product
development,
import substitution, etc
o Development of new Active Pharmaceutical Ingredient (API) molecules will not only cater to the requirements of
formulation
research but will also help in strengthening the Company’s overall product pipeline.
o The initiatives towards cost reduction of existing Active Pharmaceutical Ingredient (API) molecules will not only
make the
product cost effective but also the processes eco-friendly thus improving the overall efficiency.
o The drug discovery division has designed and synthesised more than 800 New Chemical Entities (NCEs) in various
therapeutic
areas and significant molecules are under various biological profiling to strengthen the existing pipeline. A significant
number
of patents amounting to 35 have been filed in various therapeutic areas to provide protection of intellectual property
generated by the division towards eventual monetisation of promising compounds in future.
o Your Company in alignment with environmental friendly practices, successfully promoted carbon foot print
campaign
supported by green chemistry practices for laboratory processes. In addition, significant energy and water
conservation
approaches were adopted to achieve efficient use of resources and reduce waste. Chemical use and solvent
consumption
was monitored routinely and conservation approach instituted to reduce cost to the Company and to the environment.
3. Imported technology (imported during the last 5 years reckoned from the beginning of the financial
year):
a) Technology No new technology has been
imported by Orchid during the
year
b) Year of import Not applicable
c) Has this technology been fully absorbed Not applicable
d) If not fully absorbed, areas where this has not taken place, reasons thereof and future
plans of action
Not applicable

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Orchid pharma portfolio management

  • 1. Orchid pharma Established in 1992 as an export-oriented unit (EOU), Orchid Chemicals & Pharmaceuticals Ltd. (Orchid) is a vertically integrated company spanning the entire pharmaceutical value chain from discovery to delivery with established credentials in research, manufacturing and marketing. Orchid pharma today rank among the top 15 pharmaceutical companies in India and enjoy a multi-therapeutic presence across segments like anti-infectives, anti-inflammatory, central nervous system (CNS), cardio vascular segment (CVS), nutraceuticals and other oral and sterile products. Our pharmaceutical solutions include active pharmaceutical ingredients (API), finished dosage forms, new drug discovery (NDD), novel drug delivery systems (NDDS) and contract research and manufacturing services (CRAMS). Orchid globally present across 70+ countries through alliances, joint ventures and partnerships with globally reputed majors. Orchid integrated business model enables to cater to business opportunities throughout the value chain, from research to delivery of drugs across therapeutic segments. Orchid niche product basket helps us maintain an edge over our peers in the markets where we are present. In the years to come, driven by a highly competent and motivated team, orchid will move from strength to strength in the key domains of API, global generics and drug discovery. Highlights 2011-12 o Received USFDA approval for several products including Venlafaxine ER Capsules, Olanzapine Tablets and Levofloxacin Tablets, among others. o Received the initial US$ 1.5 million from Merck on the completion of a milestone in its anti-infectives research collaboration. o Successfully completed in Europe, Phase I trial of its orally administered PDE4 (phosphodiesterase 4 inhibitor) molecule OCID 2987, positioned for the treatment of inflammatory disorders, including COPD (Chronic Obstructive Pulmonary Disease). o Redeemed the outstanding Foreign Currency Convertible Bonds (FCCBs), including yield-to-maturity, aggregating to US$ 167.64 million on the due date, February 28, 2012. o The state-of-the-art Cephalosporin API manufacturing facility was successfully re-inspected by USFDA Awarded with OHSAS 18000:2007 (Occupational Health and Safety Management System) certification for the API manufacturing facility at Alathur. o The API manufacturing facility at Alathur was re-assessed and was certified with ISO 9001:2008 (Quality Management System) and ISO 14001:2004 (Environmental ManagementSystem). The Road Ahead The road ahead is challenging for the global and Indian pharmaceutical sector. Orchid is confident of continuing with a sustainable growth with long-term partnerships with major pharma companies assuring consistent revenue streams. The company’s state-of-the-art integrated infrastructure, skilled professionals and cutting-edge technology at all production and research facilities have enabled it to be a preferred partner to several multinational pharmaceutical companies to associate with
  • 2. at any stage of its product life cycle. Orchid continued its focus on US regulatory markets with the number of regulatory filings steadily increasing . Also, Orchid’s investments in R&D over the years have started yeilding results. With a focus on innovation and invention, Orchid aims to become a leading science and technology player, going forward. Moving ahead, Orchid plans to ramp up the existing business verticals and establish footprints in new niche high growth thrapeutic segments, delivering value to all stakeholders. Orchid plans to: o Diversify and further enhance reach in the regulated generics business. o Consolidate its presence in the API business segment by focusing on regulated markets. o Expand relationships with marque clients with additional new products. o Enhance market penetration with existing products. o Focus on long-term partnerships with major pharma companies. o Increase its operations in emerging markets. o Enhance its presence in the domestic formulations market. o Progress on drug discovery programmes. Performa nce During 2011-12, your Company achieved a turnover and operating income of Rs 1,736.33 crore as compared to Rs 1,663.34 crore in 2010-11 recording a growth rate of 4.38%. The gross profit before interest, depreciation and taxes stood at Rs 411.73 crore (23.71% of turnover) as compared to Rs 397.32 crore (23.88% of turnover) of last fiscal. After providing for interest expense of Rs 179.05 crore (Rs 115.76 crore previous fiscal), depreciation of Rs 149.05 crore (Rs 128.45 crore previous fiscal), Exceptional item Rs 83.88 crore (Rs Nil previous fiscal) and Extraordinary item Rs 80 crore (Rs Nil previous year), the profit before tax of the Company was Rs 79.74 crore (Rs 173.81 crore previous fiscal). The net profit after tax stood at Rs 103.11 crore (5.94% of turnover) compared to the net profit after tax of Rs 159.48 crore (9.6% of turnover) in the previous fiscal. Business Overview During the year, your Company continued to record a strong growth in its operational performance inspite of its API plant in Alathur being closed for more than a month owing to the closure order from the Tamil Nadu Pollution Control Board (TNPCB), fire accident at the R&D centre and liquidity constraints on account of redemption of outstanding Foreign Currency Convertible Bonds. The business model change that your Company had initiated post the injectable business transfer to Hospira in 2010 continues to augur well with the several long-term supply contracts entered into with large global players paving the way for continued robust earnings. Our Active Pharmaceutical Ingredient (API) supply arrangement continued to perform significantly well, registering higher than expected business volumes. Your Company is planning to launch several products during the
  • 3. current financial year 2012-13 for the EU and US markets, which are expected to strengthen the revenue streams for regulated generics business of the Company from the current financial year 2012-13. Regulatory filings and approvals In the generic formulations domain, Orchid’s cumulative Abbreviated New Drug Application (ANDA) filings for the US market stood at 43. This includes 8 Para IV FTF (First–To–File) filings. The break-up of the total ANDA filings is 13 in Cephalosporins segment and 30 in NPNC space. Few more ANDAs which are in the later stages of development are expected to be filed in ensuing quarters. In the EU region, the cumulative count of Marketing Authorisation (MA) filings stood at 28. The break-up of the total MA filings is 13 in the Cephalosporin segment and 15 in the NPNC segment. In the Active Pharmaceutical Ingredients (API) domain, Orchid increased the cumulative filings of its US Drug Master Files (DMF) count to 89. The break-up of the total filings is 28 in the Cephalosporin Segment, 47 in NPNC segment, 2 in the Betalactam segment and 12 in the Carbapenems segment. In the European market space the cumulative filings of CoS (Certificate of Suitability) count remained at 21 which includes 14 in cephalosporin segment, 6 in NPNC segment and 1 in the betalactam segment. With staunch efforts on product development, the count of filing and approval is set to increase in the current financial year. Intellectual Property Rights (IPR) During the year, Orchid continued to accelerate the Intellectual Property Rights work on a number of products. The total number of patent applications filed by Orchid in various national and international patent offices so far is 904 (including Process, Formulation, NCE, NDDS, Biotech and Generics). As of March 31, 2012, 722 patent applications have been published while 170 patents have been granted cumulatively. esearch and Development (R&D) 1. Specific areas in which research and development activities have been carried out by the Company during the year o Process development of certain molecules in the non-penicillin non-cephalosporin segment (NPNC) has been carried out by your Company’s R&D. These molecules belongs to different therapeutic categories like antihypertensive, anti- cancer, anti-ulcerative, cholesterol lowering agents, anti-asthmatic, treatment of narcolepsy, anti-migraine, treatment of urinary incontinence, anti-psychotic, treatment of insomnia, anticoagulant, cardiac arrhythmias, multiple sclerosis, over bladder etc., Most of the projects except a few were successfully scaled up and technology has been transferred to the Company’s GMP compliant manufacturing facility at Aurangabad. Cost reductions for already approved projects in Active Pharmaceutical
  • 4. Ingredient (API) pipeline have been taken up to make the projects not only cost effective but also environmental friendly. 2. Benefits derived as a result of the above R&D activities o Development and scale up of new Active Pharmaceutical Ingredient (API) molecules will not only cater to the requirements of formulation research but also help in strengthening our overall product pipeline. o Created intellectual property for the Company by developing non-infringing and innovative processes. 14 patents have been filed for the innovations carried out during the development. o Several technically complex scale-up challenges like hygroscopic and sensitive polymorph were handled for smooth scale-up. 3. Future plan of action The focus of your Company’s research and development will continue to be on quality, reduction of process time and cost of manufacturing. Your Company through its wholly owned research subsidiary has been keenly working on proprietary, novel drug discovery research in the following therapeutic areas namely, anti-infectives, anti-inflammatory, anti-cancer, metabolic disorders and Central Nervous System (CNS). In addition, the focus will also be on new chemical entities (NCEs) in various therapeutic areas. 4. Expenditure on R&D The R&D outlay was as follows (Rs lakhs) Year ended March 31, 2012 Year ended March 31, 2011 a) Capital 1,449.10 642.78 b) Recurring 6,471.18 3,326.62 c) Total 7,920.28 3,969.40 d) Total R&D expenditure as a percentage of the total turnover 4.42% 2.36% II II T echnology absorption, adaptation and innovation I. Research and Development 1. Efforts in brief, made towards technology absorption, adaptation and innovation o Development of new Active Pharmaceutical Ingredient (API) processes for a few Cephalosporin and Penem products have been carried out in the laboratory. o To ensure that our products remain competitive in various markets, the development of cost reduction exercise has been carried out for key carbapenems like Meropenem, Imipenem, Cilastatin and Tazobactam. Statutory Reports o The drug discovery division has been working on a robust pipeline of 4 drug development projects to address unmet medical needs. During the year, a first proprietary molecule in PDE IV inhibitor class completed Phase I clinical studies in healthy subjects in the Netherlands targeted for treatment of Chronic Obstructive Pulmonary Disease (COPD). Work on another molecule BLX 1002 reached a Phase IIa clinical trial in Malaysia for the treatment of non-alcoholic fatty liver disease. 2. Benefits derived as a result of the above efforts, e.g. product improvement, cost reduction, product development, import substitution, etc o Development of new Active Pharmaceutical Ingredient (API) molecules will not only cater to the requirements of formulation research but will also help in strengthening the Company’s overall product pipeline.
  • 5. o The initiatives towards cost reduction of existing Active Pharmaceutical Ingredient (API) molecules will not only make the product cost effective but also the processes eco-friendly thus improving the overall efficiency. o The drug discovery division has designed and synthesised more than 800 New Chemical Entities (NCEs) in various therapeutic areas and significant molecules are under various biological profiling to strengthen the existing pipeline. A significant number of patents amounting to 35 have been filed in various therapeutic areas to provide protection of intellectual property generated by the division towards eventual monetisation of promising compounds in future. o Your Company in alignment with environmental friendly practices, successfully promoted carbon foot print campaign supported by green chemistry practices for laboratory processes. In addition, significant energy and water conservation approaches were adopted to achieve efficient use of resources and reduce waste. Chemical use and solvent consumption was monitored routinely and conservation approach instituted to reduce cost to the Company and to the environment. 3. Imported technology (imported during the last 5 years reckoned from the beginning of the financial year): a) Technology No new technology has been imported by Orchid during the year b) Year of import Not applicable c) Has this technology been fully absorbed Not applicable d) If not fully absorbed, areas where this has not taken place, reasons thereof and future plans of action Not applicable