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Digital Integrated Circuits A Design Perspective Introduction to Design José Leonardo Simancas García Electronic Engineer March 4, 2010
What is this conference all about? ,[object Object],[object Object],[object Object],[object Object]
Digital Integrated Circuits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Introduction ,[object Object],[object Object]
The First Computer
ENIAC - The first electronic computer (1946)
The Transistor Revolution First transistor Bell Labs, 1948
The First Integrated Circuits  Bipolar logic 1960’s ECL 3-input Gate Motorola 1966
Intel 4004 Micro-Processor 1971 1000 transistors 1 MHz operation
Intel Pentium (IV) microprocessor
Moore’s Law ,[object Object],[object Object]
Moore’s Law Electronics , April 19, 1965.
Evolution in Complexity
Transistor Counts 1,000,000 100,000 10,000 1,000 10 100 1 1975 1980 1985 1990 1995 2000 2005 2010 8086 80286 i386 i486 Pentium ® Pentium ®  Pro K 1 Billion Transistors Source:  Intel Projected Pentium ®  II Pentium ®  III Courtesy, Intel
Moore’s law in Microprocessors 4004 8008 8080 8085 8086 286 386 486 Pentium ®  proc P6 0.001 0.01 0.1 1 10 100 1000 1970 1980 1990 2000 2010 Year Transistors (MT) 2X growth in 1.96 years! Transistors on Lead Microprocessors double every 2 years Courtesy, Intel
Die Size Growth 4004 8008 8080 8085 8086 286 386 486 Pentium  ® proc P6 1 10 100 1970 1980 1990 2000 2010 Year Die size (mm) ~7% growth per year ~2X growth in 10 years Die size grows by 14% to satisfy Moore’s Law Courtesy, Intel
Frequency P6 Pentium  ® proc 486 386 286 8086 8085 8080 8008 4004 0.1 1 10 100 1000 10000 1970 1980 1990 2000 2010 Year Frequency (Mhz) Lead Microprocessors frequency doubles every 2 years Doubles every 2 years Courtesy, Intel
Power Dissipation P6 Pentium  ® proc 486 386 286 8086 8085 8080 8008 4004 0.1 1 10 100 1971 1974 1978 1985 1992 2000 Year Power (Watts) Lead Microprocessors power continues to increase Courtesy, Intel
Power will be a major problem 5KW  18KW  1.5KW  500W  4004 8008 8080 8085 8086 286 386 486 Pentium ®  proc 0.1 1 10 100 1000 10000 100000 1971 1974 1978 1985 1992 2000 2004 2008 Year Power (Watts) Power delivery and dissipation will be prohibitive Courtesy, Intel
Power density 4004 8008 8080 8085 8086 286 386 486 Pentium ®  proc P6 1 10 100 1000 10000 1970 1980 1990 2000 2010 Year Power Density (W/cm2) Power density too high to keep junctions at low temp Courtesy, Intel Hot Plate Nuclear Reactor Rocket Nozzle
Not Only Microprocessors Digital Cellular Market (Phones Shipped) (data from Texas Instruments) Cell Phone 1996  1997 1998  1999  2000 Units   48M  86M  162M  260M  435M Analog  Baseband Digital Baseband (DSP + MCU ) Power Management Small  Signal RF Power RF
Challenges in Digital Design ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],“ Macroscopic Issues” •  Time-to-Market •  Millions of Gates •  High-Level Abstractions •  Reuse & IP: Portability •  Predictability •  etc. … and There’s a Lot of Them!    DSM    1/DSM ?
Productivity Trends 1 10 100 1,000 10,000 100,000 1,000,000 10,000,000 10 100 1,000 10,000 100,000 1,000,000 10,000,000 100,000,000 Logic Tr./Chip Tr./Staff Month. x x x x x x x 21%/Yr. compound Productivity growth rate x 58%/Yr. compounded Complexity growth rate Productivity (K) Trans./Staff - Mo. Source: Sematech Complexity outpaces design productivity Complexity Courtesy, ITRS Roadmap 2003 1981 1983 1985 1987 1989 1991 1993 1995 1997 1999 2001 2005 2007 2009 10,000 1,000 100 10 1 0.1 0.01 0.001 Logic Transistor per Chip (M) 0.01 0.1 1 10 100 1,000 10,000 100,000
Why Scaling? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Design Abstraction Levels n+ n+ S G D + DEVICE CIRCUIT GATE MODULE SYSTEM
Design Metrics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Cost of Integrated Circuits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
NRE Cost is Increasing
Die Cost ,[object Object],Wafer From http://www.amd.com Going up to 12” (30cm)
Cost per Transistor 0.0000001 0.000001 0.00001 0.0001 0.001 0.01 0.1 1 1982 1985 1988 1991 1994 1997 2000 2003 2006 2009 2012 cost:  ¢-per- transistor Fabrication capital cost per transistor (Moore’s law)
Yield
Defects    is approximately 3
Some Examples (1994) Chip Metal layers Line width Wafer cost Def./ cm 2 Area mm 2 Dies/wafer Yield Die cost 386DX 2 0.90 $900 1.0 43 360 71% $4 486 DX2 3 0.80 $1200 1.0 81 181 54% $12 Power PC 601 4 0.80 $1700 1.3 121 115 28% $53 HP PA 7100 3 0.80 $1300 1.0 196 66 27% $73 DEC Alpha 3 0.70 $1500 1.2 234 53 19% $149 Super Sparc 3 0.70 $1700 1.6 256 48 13% $272 Pentium 3 0.80 $1500 1.5 296 40 9% $417
Reliability― Noise in Digital Integrated Circuits i ( t ) Inductive coupling Capacitive coupling Power and ground noise v ( t ) V DD
DC Operation Voltage Transfer Characteristic VOH =  f (VOL) VOL =  f (VOH) VM =  f (VM) V(x) V(y) V OH V OL V M V OH V OL f V(y)=V(x) Switching Threshold Nominal Voltage Levels
Mapping between analog and digital signals “ 0 ” V OL V IL V IH V OH Undefined Region “ 1 ” V IL V IH V in Slope = -1 Slope = -1 V OL V OH V out
Definition of Noise Margins Noise margin high Noise margin low V IH V IL Undefined Region "1" "0" V OH V OL NM H NM L Gate Output Gate Input
Noise Budget ,[object Object],[object Object],[object Object]
Key Reliability Properties ,[object Object],[object Object],[object Object],[object Object]
Regenerative Property Regenerative Non-Regenerative
Regenerative Property A chain of inverters Simulated response v 0 v 1 v 2 v 3 v 4 v 5 v 6
Fan-in and Fan-out Fan-in  M M N Fan-out  N
The Ideal Gate Fanout =   NM H  = NM L  = V DD /2   g   =   V in V out R i  =   R o  = 0
An Old-time Inverter NM H V in (V) V out (V) NM L V M 0.0 1.0 2.0 3.0 4.0 5.0 1.0 2.0 3.0 4.0 5.0
Delay Definitions
Ring Oscillator T = 2   t p  N
A First-Order RC Network t p  = ln (2)    = 0.69 RC Important model – matches delay of inverter   v out v in C R
Power Dissipation Instantaneous power:  p ( t ) =  v ( t ) i ( t ) =  V supply i ( t ) Peak power:  P peak  =  V supply i peak Average power:
Energy and Energy-Delay Power-Delay Product (PDP)  = E =  Energy per operation =  P av     t p   Energy-Delay Product (EDP)  =   quality metric of gate  =  E    t p
A First-Order RC Network v out v in C L R
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Conferencia

  • 1. Digital Integrated Circuits A Design Perspective Introduction to Design José Leonardo Simancas García Electronic Engineer March 4, 2010
  • 2.
  • 3.
  • 4.
  • 6. ENIAC - The first electronic computer (1946)
  • 7. The Transistor Revolution First transistor Bell Labs, 1948
  • 8. The First Integrated Circuits Bipolar logic 1960’s ECL 3-input Gate Motorola 1966
  • 9. Intel 4004 Micro-Processor 1971 1000 transistors 1 MHz operation
  • 10. Intel Pentium (IV) microprocessor
  • 11.
  • 12. Moore’s Law Electronics , April 19, 1965.
  • 14. Transistor Counts 1,000,000 100,000 10,000 1,000 10 100 1 1975 1980 1985 1990 1995 2000 2005 2010 8086 80286 i386 i486 Pentium ® Pentium ® Pro K 1 Billion Transistors Source: Intel Projected Pentium ® II Pentium ® III Courtesy, Intel
  • 15. Moore’s law in Microprocessors 4004 8008 8080 8085 8086 286 386 486 Pentium ® proc P6 0.001 0.01 0.1 1 10 100 1000 1970 1980 1990 2000 2010 Year Transistors (MT) 2X growth in 1.96 years! Transistors on Lead Microprocessors double every 2 years Courtesy, Intel
  • 16. Die Size Growth 4004 8008 8080 8085 8086 286 386 486 Pentium ® proc P6 1 10 100 1970 1980 1990 2000 2010 Year Die size (mm) ~7% growth per year ~2X growth in 10 years Die size grows by 14% to satisfy Moore’s Law Courtesy, Intel
  • 17. Frequency P6 Pentium ® proc 486 386 286 8086 8085 8080 8008 4004 0.1 1 10 100 1000 10000 1970 1980 1990 2000 2010 Year Frequency (Mhz) Lead Microprocessors frequency doubles every 2 years Doubles every 2 years Courtesy, Intel
  • 18. Power Dissipation P6 Pentium ® proc 486 386 286 8086 8085 8080 8008 4004 0.1 1 10 100 1971 1974 1978 1985 1992 2000 Year Power (Watts) Lead Microprocessors power continues to increase Courtesy, Intel
  • 19. Power will be a major problem 5KW 18KW 1.5KW 500W 4004 8008 8080 8085 8086 286 386 486 Pentium ® proc 0.1 1 10 100 1000 10000 100000 1971 1974 1978 1985 1992 2000 2004 2008 Year Power (Watts) Power delivery and dissipation will be prohibitive Courtesy, Intel
  • 20. Power density 4004 8008 8080 8085 8086 286 386 486 Pentium ® proc P6 1 10 100 1000 10000 1970 1980 1990 2000 2010 Year Power Density (W/cm2) Power density too high to keep junctions at low temp Courtesy, Intel Hot Plate Nuclear Reactor Rocket Nozzle
  • 21. Not Only Microprocessors Digital Cellular Market (Phones Shipped) (data from Texas Instruments) Cell Phone 1996 1997 1998 1999 2000 Units 48M 86M 162M 260M 435M Analog Baseband Digital Baseband (DSP + MCU ) Power Management Small Signal RF Power RF
  • 22.
  • 23. Productivity Trends 1 10 100 1,000 10,000 100,000 1,000,000 10,000,000 10 100 1,000 10,000 100,000 1,000,000 10,000,000 100,000,000 Logic Tr./Chip Tr./Staff Month. x x x x x x x 21%/Yr. compound Productivity growth rate x 58%/Yr. compounded Complexity growth rate Productivity (K) Trans./Staff - Mo. Source: Sematech Complexity outpaces design productivity Complexity Courtesy, ITRS Roadmap 2003 1981 1983 1985 1987 1989 1991 1993 1995 1997 1999 2001 2005 2007 2009 10,000 1,000 100 10 1 0.1 0.01 0.001 Logic Transistor per Chip (M) 0.01 0.1 1 10 100 1,000 10,000 100,000
  • 24.
  • 25. Design Abstraction Levels n+ n+ S G D + DEVICE CIRCUIT GATE MODULE SYSTEM
  • 26.
  • 27.
  • 28. NRE Cost is Increasing
  • 29.
  • 30. Cost per Transistor 0.0000001 0.000001 0.00001 0.0001 0.001 0.01 0.1 1 1982 1985 1988 1991 1994 1997 2000 2003 2006 2009 2012 cost: ¢-per- transistor Fabrication capital cost per transistor (Moore’s law)
  • 31. Yield
  • 32. Defects  is approximately 3
  • 33. Some Examples (1994) Chip Metal layers Line width Wafer cost Def./ cm 2 Area mm 2 Dies/wafer Yield Die cost 386DX 2 0.90 $900 1.0 43 360 71% $4 486 DX2 3 0.80 $1200 1.0 81 181 54% $12 Power PC 601 4 0.80 $1700 1.3 121 115 28% $53 HP PA 7100 3 0.80 $1300 1.0 196 66 27% $73 DEC Alpha 3 0.70 $1500 1.2 234 53 19% $149 Super Sparc 3 0.70 $1700 1.6 256 48 13% $272 Pentium 3 0.80 $1500 1.5 296 40 9% $417
  • 34. Reliability― Noise in Digital Integrated Circuits i ( t ) Inductive coupling Capacitive coupling Power and ground noise v ( t ) V DD
  • 35. DC Operation Voltage Transfer Characteristic VOH = f (VOL) VOL = f (VOH) VM = f (VM) V(x) V(y) V OH V OL V M V OH V OL f V(y)=V(x) Switching Threshold Nominal Voltage Levels
  • 36. Mapping between analog and digital signals “ 0 ” V OL V IL V IH V OH Undefined Region “ 1 ” V IL V IH V in Slope = -1 Slope = -1 V OL V OH V out
  • 37. Definition of Noise Margins Noise margin high Noise margin low V IH V IL Undefined Region "1" "0" V OH V OL NM H NM L Gate Output Gate Input
  • 38.
  • 39.
  • 41. Regenerative Property A chain of inverters Simulated response v 0 v 1 v 2 v 3 v 4 v 5 v 6
  • 42. Fan-in and Fan-out Fan-in M M N Fan-out N
  • 43. The Ideal Gate Fanout =  NM H = NM L = V DD /2 g =  V in V out R i =  R o = 0
  • 44. An Old-time Inverter NM H V in (V) V out (V) NM L V M 0.0 1.0 2.0 3.0 4.0 5.0 1.0 2.0 3.0 4.0 5.0
  • 46. Ring Oscillator T = 2  t p  N
  • 47. A First-Order RC Network t p = ln (2)  = 0.69 RC Important model – matches delay of inverter v out v in C R
  • 48. Power Dissipation Instantaneous power: p ( t ) = v ( t ) i ( t ) = V supply i ( t ) Peak power: P peak = V supply i peak Average power:
  • 49. Energy and Energy-Delay Power-Delay Product (PDP) = E = Energy per operation = P av  t p Energy-Delay Product (EDP) = quality metric of gate = E  t p
  • 50. A First-Order RC Network v out v in C L R
  • 51.