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Brief History of Se Young Group
• Started in the year 2007 headed by his excellency Byoung -
youn Park
• Main office in Seoul, South Korea
• SYG opened satellite office in the Philippines in year 2007
• Currently, SYG has 12 Filipino Employees and 7 Korean
Employees
• Se Young Group focused on Waste Management
development, Real Estate development, Energy Project
development and Local/International Planning of Airport
development
Se Young Group Vision
• To be recognized globally as the benchmark of innovating
enterprise investment partner for investors in alternative
assets classes seeking to maximize their potential growth and
profitability.
• Dream that invariably associate with a vision to bring forth
innovative ideas providing our clients the best professionals
who execute their knowledge and expertise in delivering a
unique development and ingenious master plan
Vision of Philippine Affiliates
• EA&G Land Development
We are committed to acquire, manage, invest and develop properties to meet the ever
changing demands of the real estate industry
• Carabao Island International Airport
To surpass our customer’s expectations with our most efficient, safe, secure and
convenient and cost competitive air transportation center in the world. We provide high
quality facilities with exceptional aviation services and economic stimulus to the
community with supportive staff who recognize and appreciate the value.
• Se Young Energy
Supplying clean energy from renewable sources to provide cleaner and safer
environment for ourselves and future generations
Se Young Partners
• Vision
To manage, supervise and operate waste management systems within the
Philippines, other government units, private persons and entities for the efficient,
hygienic and economical collection, segregation, recycling, composting, filling,
disposing, treating and managing of household, office, commercial and industrial
garbage waste, refuse and the like and for this purpose to enter the joint venture
undertaking, negotiate, make enter into execute, ratify, signed and deliver
contracts for the overall planning of waste management projects for solid,
household, commercial and industrial waste.
• Mission
Attract and retain highly competent and motivated workforce
Empower our people to become experts in their field
Provide clear career path to our employees
Maintain a quality management system that is benchmarked against the best
practices
Utilize state of the art technology and resources
Incineration Technology
• An emerging technology that can solve the waste
management system here in the Philippines. It has Waste to
Energy system that can be used for alternative source of
energy for the rapid growth of the population.
Se Young
Partners
Dasmarinas
City Cavite
Calamba City
Laguna
Se Young Partners focusing on Waste Management Facility
Note: Potential Sites for WMF
Cebu City
Cebu
Iloilo City
Iloilo
Situational Analysis
• A waste to energy technology has a bigger market in the field
of Renewable Energy especially in the Philippines. As of today,
still we don’t have solutions in disposing our waste. Our
sanitary landfills are continuously filled up with rapid growth
of our population and with no new solutions action by our
Local Government units beside on the Waste Segregation and
3 R’s.
• The population is the key factor wherein we can generate and
collect waste to sustain the waste incineration plant.
According to NSWMC in metro Manila or component city will
generate waste 0.70 kg/person/ day while in urban
municipalities a 0.30kg/person/day is accumulated.
Increase of Population Increase of Waste Energy Demand
Land Density and Source of Energy
Waste Category
• Each person produce waste / day:
For Rural Region
0.40 kg / day
For Urban Region
0.95 kg / day
Source: Since 2012 Data Base
For Example:
Calamba City Laguna (Urban)
Total Estimated Population 2015 = 515 225
Estimated Tons / day = 489.46 tons / day
* Not Included the immigrant people
* 1 ton = 1000 kg
How the Waste is produced?
S.W.O.T ANALYSIS
Incineration Facility
STRENGTH
To lessen the problem in waste
After 25 years, this plant will donate to
its assigned municipality / city
WEAKNESS
Not all the Municipality can
accommodate this kind of technology
With tipping fee of 5,500 / ton
OPPORTUNITIES
It can create jobs
It creates Renewable Energy from a
Waste
THREATS
MRF’s (Material Recovery Facility)
R.A 9003 ESWM (Ecological Solid Waste
Management)
Philippine Department of
Energy Target
Dasmarinas City Cavite
Municipality Mayor: Hon. Jennifer Barzaga
4th District Congressman Hon. Elpidio Barzaga
Largest Component City in the whole
province of Cavite
12th largest city in the country in terms of
population with 575,817 people (as of 2010)
Classified to be the “First class City” in terms
of income classification
With 74 barangays and area of 90.1 sq. km
No Financial Debt
Dasmarinas Landfill
• Dasmarinas City opens a new Landfill located at Brgy. Salawag
last 2014
Note: Already 50% Filled up within 1.5 years operated
Estimate Waste Produced (Tons per Day)
575, 817 x 0.70 kg / 1000 kg = 403 tons per day
Project Target Site
• Near FCIE Dasmarinas Cavite
• 2.4 Hectares
Project Outline
Dasmarinas City Waste
Management Facility
Scale:
250 tons / day (Input)
150 tons / day (Incinerated)
Period:
24 months (From Ground
Breaking to Test run)
Cost:
$ 33 M or P1.2 B
1st Incineration Facility in the
Philippines
Design:
Stoker Type
Fuel Gas Booling thru Waste Heat Boiler
Air Prevention: SNCR, SDR, DV, STACK
Project Design and Layout
TOTAL AREA 12,210㎡
L 185m
W 66m
Front View Design
Investment Cost
Division Cost (hundred million) Remarks
① Construction
Design/supervision inspection 25
Pre-treatment facility 27 250 TON/DAY
Incinerating installation 132 150 TON/DAY
Civil engineering, construction 66
Power substation, primary electricity and water, etc. 22
Consultation reserve 10
Others(shipping, overland freight, etc.) 11
Sub-total 293
② Land lease
Land lease 6 50,000㎡(5ha, 2 year lease)
Sub-total 6
③ Operation cost
Business development expense 15
On-site operation expenses 46
Technology training expenses 2
Sub-total 63
④ Finance incidental
cost
Consultation/ arrangement commision 8.46
Project feasibility assessment (law, technology included) 4
Others(ECC assessment, etc.) 1.5
Sub-total 14.0
a Total 375.96
⑤ Construction interest 55.61 9.3%, 18 months
The total 431.57
Investment Revenue
(환율 : 24원/php) (Exchange rate: 24won/php)
MSW Treatment Capacity 250 ton/day
Pre-Treatment Facility operation hrs. per day 24 hr/day
Incinerator Facility Operation days per year 288 day/year
Total capacity of M.S.W Treatment 72,000 ton/year
5,500 PHP/ton∙waste
132,000 won/ton∙waste(100%)
92,400 won/ton∙waste(70%)
6,652,800,000 won/yearTotal sales
M.S.W
Treatment
profit
Unit price of M.S.W treatment
DESCRIPTION Unit
Operation hrs. per year 6,912 hr/year
Division
Operations Cost
Division Unit Cost Yearly capacity
Yearly cost(thousand
won)
Electricity cost Won/kWh 276 4,147,200 796,262
96.7
Fuel cost Diesel Won/L 1,008 25,191 25,393
Water cost Water supply Won/㎥ 120 5,016 429
Chemical cost Net treatment cost 17,898
Boiler antiscales & Deoxidiser 3,695
Ureasolution(40%) Won/kg 351 55,296 19,409
Liquefied slacked lime (20%) Won/kg 58.5 276,480 16,174
Slacked lime Won/kg 215 69,120 14,826
Activated carbon cost Won/kg 3,900 13,824 53,914
Deodorizer Won/L 3,000 2,880 8,640
Re-treatment cost Bottom ash Won/ton 30,000 2,073.6 62,208
Fly ash Won/ton 30,000 829.4 24,883
Measurement inspection cost 649
Repair maintenance cost
Except
big maintenance
80,000
Labor cost Won/ton 282,560
Total 1,406,940
Income Statement and Cash
FlowDescription 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR 11 YEAR 12 YEAR 13 YEAR 14 YEAR 15 YEAR Remarks
① Sales Waste Treatment 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5
② Operating
Expense
Operating Expense 14.1 14.1 14.1 16.1 14.1 14.1 14.1 16.1 14.1 14.1 14.1 16.1 14.1 14.1 14.1
big maintanence
2 hundred million/4year
A. Operating Profit [ ①-② ] 52.4 52.4 52.4 50.4 52.4 52.4 52.4 50.4 52.4 52.4 52.4 50.4 52.4 52.4 52.4
B. Interest
Interest 26.4 26.4 26.4 24.1 21.8 19.3 16.9 14.5 12.0 9.5 7.0 4.4 1.8 0.0 0.0 9.30%
Sub-total 26.4 26.4 26.4 24.1 21.8 19.3 16.9 14.5 12.0 9.5 7.0 4.4 1.8 0.0 0.0
C. Depreciation 26.7 26.7 26.7 26.7 26.7 26.7 26.7 26.7 26.7 26.7
Facilitycost(267hundred million)
÷10year
D. EBT [ A-B-C ] (0.7) (0.7) (0.7) (0.4) 3.9 6.4 8.8 9.2 13.7 16.2 45.4 46.0 50.6 52.4 52.4
E. TAX 0.2 0.2 0.2 0.2 0.8 1.5 2.3 2.4 3.7 4.5 13.2 13.4 14.8 15.3 15.3 30%
F. EAT (0.9) (0.9) (0.9) (0.6) 3.1 4.8 6.5 6.8 10.0 11.7 32.2 32.6 35.8 37.1 37.1
G. Accumulated EAT (0.9) (1.9) (2.8) (3.4) (0.3) 4.6 11.1 17.9 27.9 39.6 71.8 104.4 140.2 177.3 214.3
H. Pay Back 25.0 25.0 25.0 26.0 26.0 26.0 27.0 27.0 27.0 28.0 28.0 19.0 0.0 0.0 0.0
I. Cash Flow [ F+C-H ] 0.8 0.8 0.8 0.1 3.8 5.5 6.2 6.5 9.7 10.4 4.2 13.6 35.8 37.1 37.1
J. Accumulated Cash Flow 0.8 1.5 2.3 2.4 6.2 11.8 18.0 24.5 34.2 44.6 48.8 62.4 98.2 135.3 172.3
Plant Design Condition
Waste Composition
Plant Composition Capacity
Plant Process
Plant Design Warranty
Incinerator Type Proposals
(Comparison)
Mechanical Treatment Facility
Brief Introduction for
Incineration Facility
Combustion Process of M.S.W
(Municipal Solid Waste)
Air for Dry-Stoker
combustion
Air for
combustion
-Stoker
combustion
AIR for
Post Combustion
-Stoker
combustion
15%
75%
10%
Secondary Air
Secondary Air
Combustion End Point
Flame
Radiant Heat
CO2, NO2
SO2, HCl
CmHn,
CO, NH3
H2O
O2
O2
O2, N2
Ash
M S W Drying Gasification Combustion Flame Combustion Glowing Combustion Ash
Combustion Process of MSW
Water Vapor Excess OxygenReducing Gas
Fixed Quantity
Feed Mechanism
Dry Stoker Combustion Stoker After Combustion
stoker
Ash Discharge System
Waste Heat Boiler Facility
Flue Gas Treatment Facility(1)
Control Composition
34
4.7. Control Composition
Monitoring Control
- Main Graphic Board
- MMI
- UPS & Battery
- Printer for alarm/data collection
Monitoring System
-CCTV (main facilities monitoring: incinerator flame,
waste heat boiler pressure gauge etc)
Measuring instruments
- Selection of optimum scope for precision measurement
- Selection of proper measuring system for the process features
Project Timeline Projection
(24 months)
Main Facility Inspection
Facility
Daily Regular Temporary
ㆍBottom Ash control/ cleaning
ㆍFrequent cleaning of Flot Ash
ㆍRemoval of objects piled up outside ㆍCleaning of a combustion treatment bottom
ㆍCheck on grabs
ㆍCheck on the wire
ㆍCheck on operation
ㆍCrusher ㆍCleaning of a crusher blade ㆍCheck on a crusher blade ㆍCrusher blade Inspection/ repair
ㆍCombustion chamber ㆍFurnace Monitoring ㆍInspection of refractory materials ㆍClinker removal
ㆍAir nozzle ㆍPressure Monitoring ㆍInspection, maintenance ㆍCheck on nozzle
ㆍUpper lower input gate ㆍCleaning & inspection ㆍOperation inspection ㆍCheck on the hydraulic system
ㆍTube inspection
ㆍInspection, maintenance
ㆍDry venturi ㆍCheck on dust box ㆍFly Ash Removal
ㆍBag Filter ㆍCheck on differential pressure ㆍMaintenance/inspection of Bag state
ㆍDuct ㆍCheck ㆍCorrosion, clogging ㆍDust Removal
ㆍChemical feed facility ㆍCheck ㆍSupplement of chemicals ㆍCheck on blower operation
ㆍCleaning of the outside of the
combustion treatment (monthly)
Combustion gas
treatment
facility
ㆍOdor occurred at the
entrance zone.
Daily cleaning of a site.
ㆍFrequent cleaning of
the inside
of the cumbustion
treatment equipment
Surroundings
ㆍBoiler ㆍTemperature Monitoring ㆍTube inspection
Regular inspection and details
ㆍCombustion
treatment
ㆍFuel Crane ㆍGrab cleaning
ㆍGrab inspection/
repair
Main Point /
Equipment
ㆍManagement of Bag
filter fly ash, orgainzation
of office inside
ㆍInternal big clean up
(once a week)
Maintenance plan
Input supply
facility
Combustion
facility
Daily Regular Temporary
Supply and ㆍVentilator ㆍInspection, fueling ㆍOverhaul ㆍDust Removal
exhaust ㆍStack
ㆍCheck on damper
open/close ㆍInternal inspection
ㆍStorage tanks ㆍCheck ㆍInternal inspection
ㆍAbnormal
noise/vibration
ㆍMeasurement of current,
voltage, insulation resistance
BottomAsh ㆍRe-emission
ㆍCleaning &
inspection
ㆍInspection,
maintenance
and ㆍRefeeding
ㆍCleaning &
inspection
ㆍEquipment
maintenance
ㆍReplacement of
parts
Fly Ash ㆍDust Box
ㆍCleaning &
inspection
ㆍInspection,
maintenance
ㆍFly Ash Removal
treatment ㆍRotary Valve
ㆍCleaning &
inspection
ㆍEquipment
Maintenance
ㆍreceiving/ distributing
electricity
ㆍInspection,
measurement
ㆍInspection,
maintenance
ㆍLeakage,insulation
test
ㆍInstrument ㆍCheck ㆍOverhauls
ㆍReplacement of
parts
Electricity,
instrument
Facility
Main Point /
Equipment
Regular maintenance and inspection details
ㆍFeed pump
ㆍBearing Inspection /
Maintenance
ㆍReplacement of
parts
Water supply
and drainage
Thank You

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Se Young Group PT

  • 1.
  • 2. Brief History of Se Young Group • Started in the year 2007 headed by his excellency Byoung - youn Park • Main office in Seoul, South Korea • SYG opened satellite office in the Philippines in year 2007 • Currently, SYG has 12 Filipino Employees and 7 Korean Employees • Se Young Group focused on Waste Management development, Real Estate development, Energy Project development and Local/International Planning of Airport development
  • 3.
  • 4. Se Young Group Vision • To be recognized globally as the benchmark of innovating enterprise investment partner for investors in alternative assets classes seeking to maximize their potential growth and profitability. • Dream that invariably associate with a vision to bring forth innovative ideas providing our clients the best professionals who execute their knowledge and expertise in delivering a unique development and ingenious master plan
  • 5. Vision of Philippine Affiliates • EA&G Land Development We are committed to acquire, manage, invest and develop properties to meet the ever changing demands of the real estate industry • Carabao Island International Airport To surpass our customer’s expectations with our most efficient, safe, secure and convenient and cost competitive air transportation center in the world. We provide high quality facilities with exceptional aviation services and economic stimulus to the community with supportive staff who recognize and appreciate the value. • Se Young Energy Supplying clean energy from renewable sources to provide cleaner and safer environment for ourselves and future generations
  • 6. Se Young Partners • Vision To manage, supervise and operate waste management systems within the Philippines, other government units, private persons and entities for the efficient, hygienic and economical collection, segregation, recycling, composting, filling, disposing, treating and managing of household, office, commercial and industrial garbage waste, refuse and the like and for this purpose to enter the joint venture undertaking, negotiate, make enter into execute, ratify, signed and deliver contracts for the overall planning of waste management projects for solid, household, commercial and industrial waste. • Mission Attract and retain highly competent and motivated workforce Empower our people to become experts in their field Provide clear career path to our employees Maintain a quality management system that is benchmarked against the best practices Utilize state of the art technology and resources
  • 7. Incineration Technology • An emerging technology that can solve the waste management system here in the Philippines. It has Waste to Energy system that can be used for alternative source of energy for the rapid growth of the population.
  • 8. Se Young Partners Dasmarinas City Cavite Calamba City Laguna Se Young Partners focusing on Waste Management Facility Note: Potential Sites for WMF Cebu City Cebu Iloilo City Iloilo
  • 9. Situational Analysis • A waste to energy technology has a bigger market in the field of Renewable Energy especially in the Philippines. As of today, still we don’t have solutions in disposing our waste. Our sanitary landfills are continuously filled up with rapid growth of our population and with no new solutions action by our Local Government units beside on the Waste Segregation and 3 R’s. • The population is the key factor wherein we can generate and collect waste to sustain the waste incineration plant. According to NSWMC in metro Manila or component city will generate waste 0.70 kg/person/ day while in urban municipalities a 0.30kg/person/day is accumulated.
  • 10. Increase of Population Increase of Waste Energy Demand Land Density and Source of Energy Waste Category
  • 11. • Each person produce waste / day: For Rural Region 0.40 kg / day For Urban Region 0.95 kg / day Source: Since 2012 Data Base For Example: Calamba City Laguna (Urban) Total Estimated Population 2015 = 515 225 Estimated Tons / day = 489.46 tons / day * Not Included the immigrant people * 1 ton = 1000 kg How the Waste is produced?
  • 12. S.W.O.T ANALYSIS Incineration Facility STRENGTH To lessen the problem in waste After 25 years, this plant will donate to its assigned municipality / city WEAKNESS Not all the Municipality can accommodate this kind of technology With tipping fee of 5,500 / ton OPPORTUNITIES It can create jobs It creates Renewable Energy from a Waste THREATS MRF’s (Material Recovery Facility) R.A 9003 ESWM (Ecological Solid Waste Management)
  • 14. Dasmarinas City Cavite Municipality Mayor: Hon. Jennifer Barzaga 4th District Congressman Hon. Elpidio Barzaga Largest Component City in the whole province of Cavite 12th largest city in the country in terms of population with 575,817 people (as of 2010) Classified to be the “First class City” in terms of income classification With 74 barangays and area of 90.1 sq. km No Financial Debt
  • 15. Dasmarinas Landfill • Dasmarinas City opens a new Landfill located at Brgy. Salawag last 2014 Note: Already 50% Filled up within 1.5 years operated Estimate Waste Produced (Tons per Day) 575, 817 x 0.70 kg / 1000 kg = 403 tons per day
  • 16. Project Target Site • Near FCIE Dasmarinas Cavite • 2.4 Hectares
  • 17. Project Outline Dasmarinas City Waste Management Facility Scale: 250 tons / day (Input) 150 tons / day (Incinerated) Period: 24 months (From Ground Breaking to Test run) Cost: $ 33 M or P1.2 B 1st Incineration Facility in the Philippines Design: Stoker Type Fuel Gas Booling thru Waste Heat Boiler Air Prevention: SNCR, SDR, DV, STACK
  • 18. Project Design and Layout TOTAL AREA 12,210㎡ L 185m W 66m
  • 20. Investment Cost Division Cost (hundred million) Remarks ① Construction Design/supervision inspection 25 Pre-treatment facility 27 250 TON/DAY Incinerating installation 132 150 TON/DAY Civil engineering, construction 66 Power substation, primary electricity and water, etc. 22 Consultation reserve 10 Others(shipping, overland freight, etc.) 11 Sub-total 293 ② Land lease Land lease 6 50,000㎡(5ha, 2 year lease) Sub-total 6 ③ Operation cost Business development expense 15 On-site operation expenses 46 Technology training expenses 2 Sub-total 63 ④ Finance incidental cost Consultation/ arrangement commision 8.46 Project feasibility assessment (law, technology included) 4 Others(ECC assessment, etc.) 1.5 Sub-total 14.0 a Total 375.96 ⑤ Construction interest 55.61 9.3%, 18 months The total 431.57
  • 21. Investment Revenue (환율 : 24원/php) (Exchange rate: 24won/php) MSW Treatment Capacity 250 ton/day Pre-Treatment Facility operation hrs. per day 24 hr/day Incinerator Facility Operation days per year 288 day/year Total capacity of M.S.W Treatment 72,000 ton/year 5,500 PHP/ton∙waste 132,000 won/ton∙waste(100%) 92,400 won/ton∙waste(70%) 6,652,800,000 won/yearTotal sales M.S.W Treatment profit Unit price of M.S.W treatment DESCRIPTION Unit Operation hrs. per year 6,912 hr/year Division
  • 22. Operations Cost Division Unit Cost Yearly capacity Yearly cost(thousand won) Electricity cost Won/kWh 276 4,147,200 796,262 96.7 Fuel cost Diesel Won/L 1,008 25,191 25,393 Water cost Water supply Won/㎥ 120 5,016 429 Chemical cost Net treatment cost 17,898 Boiler antiscales & Deoxidiser 3,695 Ureasolution(40%) Won/kg 351 55,296 19,409 Liquefied slacked lime (20%) Won/kg 58.5 276,480 16,174 Slacked lime Won/kg 215 69,120 14,826 Activated carbon cost Won/kg 3,900 13,824 53,914 Deodorizer Won/L 3,000 2,880 8,640 Re-treatment cost Bottom ash Won/ton 30,000 2,073.6 62,208 Fly ash Won/ton 30,000 829.4 24,883 Measurement inspection cost 649 Repair maintenance cost Except big maintenance 80,000 Labor cost Won/ton 282,560 Total 1,406,940
  • 23. Income Statement and Cash FlowDescription 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEAR 8 YEAR 9 YEAR 10 YEAR 11 YEAR 12 YEAR 13 YEAR 14 YEAR 15 YEAR Remarks ① Sales Waste Treatment 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 66.5 ② Operating Expense Operating Expense 14.1 14.1 14.1 16.1 14.1 14.1 14.1 16.1 14.1 14.1 14.1 16.1 14.1 14.1 14.1 big maintanence 2 hundred million/4year A. Operating Profit [ ①-② ] 52.4 52.4 52.4 50.4 52.4 52.4 52.4 50.4 52.4 52.4 52.4 50.4 52.4 52.4 52.4 B. Interest Interest 26.4 26.4 26.4 24.1 21.8 19.3 16.9 14.5 12.0 9.5 7.0 4.4 1.8 0.0 0.0 9.30% Sub-total 26.4 26.4 26.4 24.1 21.8 19.3 16.9 14.5 12.0 9.5 7.0 4.4 1.8 0.0 0.0 C. Depreciation 26.7 26.7 26.7 26.7 26.7 26.7 26.7 26.7 26.7 26.7 Facilitycost(267hundred million) ÷10year D. EBT [ A-B-C ] (0.7) (0.7) (0.7) (0.4) 3.9 6.4 8.8 9.2 13.7 16.2 45.4 46.0 50.6 52.4 52.4 E. TAX 0.2 0.2 0.2 0.2 0.8 1.5 2.3 2.4 3.7 4.5 13.2 13.4 14.8 15.3 15.3 30% F. EAT (0.9) (0.9) (0.9) (0.6) 3.1 4.8 6.5 6.8 10.0 11.7 32.2 32.6 35.8 37.1 37.1 G. Accumulated EAT (0.9) (1.9) (2.8) (3.4) (0.3) 4.6 11.1 17.9 27.9 39.6 71.8 104.4 140.2 177.3 214.3 H. Pay Back 25.0 25.0 25.0 26.0 26.0 26.0 27.0 27.0 27.0 28.0 28.0 19.0 0.0 0.0 0.0 I. Cash Flow [ F+C-H ] 0.8 0.8 0.8 0.1 3.8 5.5 6.2 6.5 9.7 10.4 4.2 13.6 35.8 37.1 37.1 J. Accumulated Cash Flow 0.8 1.5 2.3 2.4 6.2 11.8 18.0 24.5 34.2 44.6 48.8 62.4 98.2 135.3 172.3
  • 31. Combustion Process of M.S.W (Municipal Solid Waste) Air for Dry-Stoker combustion Air for combustion -Stoker combustion AIR for Post Combustion -Stoker combustion 15% 75% 10% Secondary Air Secondary Air Combustion End Point Flame Radiant Heat CO2, NO2 SO2, HCl CmHn, CO, NH3 H2O O2 O2 O2, N2 Ash M S W Drying Gasification Combustion Flame Combustion Glowing Combustion Ash Combustion Process of MSW Water Vapor Excess OxygenReducing Gas Fixed Quantity Feed Mechanism Dry Stoker Combustion Stoker After Combustion stoker Ash Discharge System
  • 32. Waste Heat Boiler Facility
  • 33. Flue Gas Treatment Facility(1)
  • 34. Control Composition 34 4.7. Control Composition Monitoring Control - Main Graphic Board - MMI - UPS & Battery - Printer for alarm/data collection Monitoring System -CCTV (main facilities monitoring: incinerator flame, waste heat boiler pressure gauge etc) Measuring instruments - Selection of optimum scope for precision measurement - Selection of proper measuring system for the process features
  • 36. Main Facility Inspection Facility Daily Regular Temporary ㆍBottom Ash control/ cleaning ㆍFrequent cleaning of Flot Ash ㆍRemoval of objects piled up outside ㆍCleaning of a combustion treatment bottom ㆍCheck on grabs ㆍCheck on the wire ㆍCheck on operation ㆍCrusher ㆍCleaning of a crusher blade ㆍCheck on a crusher blade ㆍCrusher blade Inspection/ repair ㆍCombustion chamber ㆍFurnace Monitoring ㆍInspection of refractory materials ㆍClinker removal ㆍAir nozzle ㆍPressure Monitoring ㆍInspection, maintenance ㆍCheck on nozzle ㆍUpper lower input gate ㆍCleaning & inspection ㆍOperation inspection ㆍCheck on the hydraulic system ㆍTube inspection ㆍInspection, maintenance ㆍDry venturi ㆍCheck on dust box ㆍFly Ash Removal ㆍBag Filter ㆍCheck on differential pressure ㆍMaintenance/inspection of Bag state ㆍDuct ㆍCheck ㆍCorrosion, clogging ㆍDust Removal ㆍChemical feed facility ㆍCheck ㆍSupplement of chemicals ㆍCheck on blower operation ㆍCleaning of the outside of the combustion treatment (monthly) Combustion gas treatment facility ㆍOdor occurred at the entrance zone. Daily cleaning of a site. ㆍFrequent cleaning of the inside of the cumbustion treatment equipment Surroundings ㆍBoiler ㆍTemperature Monitoring ㆍTube inspection Regular inspection and details ㆍCombustion treatment ㆍFuel Crane ㆍGrab cleaning ㆍGrab inspection/ repair Main Point / Equipment ㆍManagement of Bag filter fly ash, orgainzation of office inside ㆍInternal big clean up (once a week) Maintenance plan Input supply facility Combustion facility
  • 37. Daily Regular Temporary Supply and ㆍVentilator ㆍInspection, fueling ㆍOverhaul ㆍDust Removal exhaust ㆍStack ㆍCheck on damper open/close ㆍInternal inspection ㆍStorage tanks ㆍCheck ㆍInternal inspection ㆍAbnormal noise/vibration ㆍMeasurement of current, voltage, insulation resistance BottomAsh ㆍRe-emission ㆍCleaning & inspection ㆍInspection, maintenance and ㆍRefeeding ㆍCleaning & inspection ㆍEquipment maintenance ㆍReplacement of parts Fly Ash ㆍDust Box ㆍCleaning & inspection ㆍInspection, maintenance ㆍFly Ash Removal treatment ㆍRotary Valve ㆍCleaning & inspection ㆍEquipment Maintenance ㆍreceiving/ distributing electricity ㆍInspection, measurement ㆍInspection, maintenance ㆍLeakage,insulation test ㆍInstrument ㆍCheck ㆍOverhauls ㆍReplacement of parts Electricity, instrument Facility Main Point / Equipment Regular maintenance and inspection details ㆍFeed pump ㆍBearing Inspection / Maintenance ㆍReplacement of parts Water supply and drainage