At the end of this workshop participants will be able to: Acquire a basic knowledge of standards and techniques in the automation of batch processes Design a batch manufacturing control system for new or upgrade projects using principles supported by the ISA S88 standard Obtain guidance in the integration of batch control systems with manufacturing information systems Design and specify instrumentation and batch controls in modules leading to complete unit operations Carry out the detailed design of batch control operations including the sequencing and interlocking functions Develop batch operations into complete recipe based production systems Be aware of and be able to evaluate the choices in the range of batch control system products Avoid the pitfalls of not having the batch control system package match your requirements. WHO SHOULD ATTEND? Chemical engineers Design engineers Electrical engineers Electrical technicians Electricians Engineers and technicians in process or control/instrument fields who are involved in batch process control projects Field technicians Instrumentation and design engineers Plant operators Process engineers Production supervisors or managers interested in developing improved batch management techniques through the use of automation systems Project engineers System integrators seeking to provide a design service to clients Those in businesses that have automated batch manufacturing as a part of their production activity MORE INFORMATION: http://www.idc-online.com/content/practical-batch-management-control-including-s88-industry-2

1. Practical Batch Management and Control
(Including S88) for Industry
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2. S88 Nature
• Exciting?
• Constrained?
– Don’t stray from
straight & narrow
• Conceptually
difficult?
– Subtle & critical
distinctions
• Transparent tools
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3. Software – Desirable Attributes?
• Efficient – no, No, NO!
• Effective – YES
• Clever?
• Modular
• Consistent
• Readable
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4. Speak Batch Management Lingo?
“ Please use the parameter duplication program to copy
recipe formulae so that we can defer the mixer mass
value to the operator level “
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5. Batch Standard – Why Bother?
 Universal model:
 Helps you understand/define the big picture
 Ties the detail in with the big picture
 Allows better communications
 between staff
 with vendors
 Reduce risk WRT planning, costing, project management
 Basis for better documentation
 Facilitates integration of different vendor offerings
 Facilitates configuration of system solutions
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6. S88 Approach
 decompose into modules
 separate recipe from the equipment control
 emphasis on information flow between modules
 S88 is mostly about the control of control
 S88 does not discuss low level control, apart from the
modularization and definition of a state machine
 Distinction between Batch MANAGEMENT and
Batch CONTROL
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7. ISA-S88.01 Batch Control - Part 1
Consists of Followings Sections:
 Scope
 Normative references
 Definitions
 Batch process & Equipment - Physical Model
 Batch Control Concepts - Procedural Model, Types of
Recipes
 Batch Control Activities & functions
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8. ISA-S88.02 Batch Control - Part 2
• Provides a data model for recipe, batch schedule, batch
history, and equipment objects
• Provides data exchange formats for same
• Provides language guidelines to support data exchange
between components of S88.01
• Provides language guidelines for user representation of
procedural elements
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9. ISA-S88.03 Batch Control - Part 3
• Defines content and format of a general recipe
• Defines methodology for conversion of a general or site
recipe to a master recipe
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10. S88 – NOT a compliance standard
• No S88 Police!
• No testing labs
• No certification
• Some vendors’ development pre S88
– May be perfectly OK
– Use of terms may not be consistent with S88
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11. ISA S88.01 Models
• Physical Model
– Defines the batch process equipment
• Procedural Model
– Defines the control that enables equipment to perform a
task
• Process Model
– Defines the material processing requirements; processing
functionality NOT equipment
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12. Person Model?
• Physical: height, weight, eye colour, inside leg,
hair, health etc.
• Ability: skills, hearing, eyesight, dexterity, speed,
intelligence etc.
• Personality: extrovert, introvert, gentle,
aggressive etc.
• Societal: family, wealth, class, reputation,
standing, connections, occupation, interests
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13. DO YOU WANT TO KNOW MORE?
If you are interested in further training or information,
please visit:
http://idc-online.com/slideshare
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