This document provides information on low ohm power resistors made by HTR India. It describes the physical and electrical specifications including power ratings at different temperatures, resistance values, dimensions, tolerances and other parameters. It also includes application examples, features, recommended layout, testing characteristics and packaging details.

1. LOW OHM
POWER RESISTORS
HRE
SERIES
Size 4026
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Rev Date : 30/07/2020
• Open frame electron beam
welded punched out type
•Power Rating at 100°C - upto 5W
•Power Rating at 70°C - upto 12W
R0002 to R005
1/5
AEC-Q200Qualified

2. PHYSICAL CONFIGURATION LOW OHM
POWER
RESISTORS
HRE
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APPLICATIONS
• Current sensor for power hybrid applications.
• High current applications for automotive market.
• Frequency convertors.
• Power modules.
FEATURES
• 5W constant power possible in R0002.
• Constant current carrying capability upto 160amp (R0002).
• Sturdy copper connectors.
• Maximum solder temperature upto 350°C for 30 seconds.
Rev Date : 30/07/2020
Size 4026
D1
D2
R0.2
6.9±0.2
+0.0
--0.35.0
2.4±0.1
10.1±0.3
RESISTANCE
MATERIAL
6.6+0.35-0.20
0.7 mm (Trimming Area)
2.0
1.4
0.7
1.0
5.0
Sf
Cu
Sf
Cu
10.1±0.3
0.1
2/5
DIMENSIONAL TABLE
Sr HTR RESISTANCE TOLERANCE WATTAGE WATTAGE D1 D2 INTERNAL HEAT TCR Typicalwt.
No. TYPE value AT100° C AT70° C (mm) (mm) RESISTANCE (Rthi) (ppm) per pc (gms)
1 HRE5W R0002 R0002 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 5W 12W 1.30± 0.10 0.40± 0.10 4° K/W <50 1.30
2 HRE5W R0003 R0003 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 5W 9W 0.99± 0.10 0.40± 0.10 5° K/W <50 0.91
3 HRE5W R0005 R0005 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 5W 8W 0.65± 0.10 0.40± 0.10 8° K/W <50 0.45
4 HRE5W R001 R001 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 5W 8W 1.13± 0.10 0.40± 0.10 9° K/W <50 0.81
5 HRE4W R0007 R0007 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 4W 8W 0.47± 0.10 0.40± 0.10 12° K/W <50 0.33
6 HRE4W R001 R001 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 4W 6W 0.35± 0.10 0.40± 0.10 14° K/W <50 0.27
7 HRE4W R002 R002 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 4W 5W 0.50± 0.10 0.40± 0.10 14° K/W <50 0.40
8 HRE3W R003 R003 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 3W 5W 0.34± 0.10 0.40± 0.10 21° K/W <50 0.27
9 HRE3W R004 R004 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 3W 4W 0.34± 0.10 0.40± 0.10 28° K/W <50 0.27
10 HRE3W R005 R005 ± 0.25, ± 0.5, ± 1, ± 2, ± 3, ± 5% 2W 3W 0.34± 0.10 0.40± 0.10 33° K/W <50 0.27

3. RECOMMENDED PCB - LAYOUT
LOW OHM
POWER
RESISTORS
HRE
www.htr-india.com
Rev Date : 30/07/2020
Size 4026
RECOMMENDED SOLDER PROFILE
Reflow, IR - Soldering
Temperature (°C) 260 255 217
Time (Sec) Peak 40 90
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3/5
ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS
PARAMETER / PERFORMANCE TEST & TEST METHOD PERFORMANCE REQUIREMENTS
Power Rating For FeCrAl - Full power dissipation at 70° C and linearly derated to
zero at +170° C.
For Manganin (< 0.5% Improved Stability) -
Full power dissipation at 100° C & linearly derated to zero at +140° C.
For Manganin (< 1% Stability) - Full power dissipation at 130° C and
linearly derated to zero at +170° C.
Inductance < 3nH
Temperature Range - 65° C to +170° C (Suitably derated as per derating curve provided)
Voltage Rating / LimitingVoltage / Max.WorkingVoltage
(Subject to max.TerminalTemperature of 130° C)
LowTemperature Storage and Operation [-65° C for 250 h] ∆R ± 0.1% - Average
Temperature Coefficient of Resistance <50 ppm / K (Depending on Resistance Value)
(AmbientTemperature Range 20° C - 60° C)
Temperature Cycling -2000 cycles (-55° C to 150° C) ∆R ± 0.5% - Average
LifeTest / Operational Life - 2000 h rated power with ∆R ± 1% - Average
Temperature limitation onTerminal kept at 130° C
Moisture Resistance [MIL-STD-202 method106] ∆R ± 0.1% - Average
Mechanical Shock [100 g. 6 ms half sine] ∆R ± 0.2% -Typical
Vibration, High Frequency [20 g. 10-2000 Hz] ∆R ± 0.2% -Typical
Bias Humidity [+85° C, 85% RH, 1000h] ∆R ± 0.5% -Typical
Resistance to Soldering Heat 260°C for 10 sec / 8h steam aging
HighTemperature Exposure – 2000h / 170°C ΔR ± 1% - Average (In covered condition)
P x R

4. LOW OHM
POWER
RESISTORS
HRE
e : info@htr-india.com
www.htr-india.com
Rev Date : 30/07/2020
Size 4026
4/5
TYPICAL POWER DERATING CURVE FOR
RESISTOR WHEn full power is at 100oC & 130oC
TYPICAL POWER DERATING CURVE FOR
RESISTOR WHEn full power is at 70oC
In case the Design Engineer requires a specific graph of a particular component it can be supplied on request.
TYPICAL TEMPERATURE DEPENDANCE electrical resistance
MAXIMUM PULSE ENERGY WITH RESPECT TO PULSE POWER FOR PERMANANT OPERATION
In this graph the max. & min. curve are shown as and for all resistance values, the area between the max. & min. curve is applicable.
In case the Design Engineer requires a specific graph of a particular component it can be supplied on request.
1
0.75
0,5
0.25
0
0 20 40 60 80 100 120 140 160 180
1.25
Terminal Temperature [°C]
P(W)/P
Stability <1.0% (in covered condition)
Stability <0.5%
Nom
Stability <1.0% (in covered condition)
1
0.75
0,5
0.25
0
0 20 40 60 8070 100 120 140 160 180
1.25
Terminal Temperature [°C]
P(W)/PNom
0.8
0.6
0.4
-0.2
0
-0.2
-0.4
-0.6
-0.8
1
-40 -20 0 20 40 60 80 100 120 140
Temperature [°C]
dR/R20 [%]
Typical temperature dependence of a resistor made with Mangnin
Limiting Curve
-1
1.0
0.5
0.0
-0.5
-1.0
-40 -20 0 20 40 60 80 100 120 140 160
Temperature [°C]
dR/R20 [%]
Typical temperature dependence of a resistor made with FeCrAl
Limiting Curve
10000
1000
100
10
1
1
10000 1000
10 100
0.0001
0.001
0.01
0.1
1
10
100
0.1
0.1
0.01
0.01
Pulse width [sec]
Pulseenergy[J]
Power[W]

5. LOW OHM
POWER
RESISTORS
HRE
e : info@htr-india.com
www.htr-india.com
Rev Date : 30/07/2020
Size 4026
5/5
PACKAGING
A. BULK
Resistors shall be packed in plastic Box-K44 of approximate size 162x104x37 mm-1500 pcs/box
& this box will be vacuum sealed with polythene of 100 micron. With enclose silica gel.
B. TAPE & REEL PACKING
Shelf Life (packed) : Temp 25°C to 35°C, Humidity 30 to 80% RH, Shelf life-12 months floor
Floor Life (unpacked) : Temp 25°C to 35°C, Humidity 30 to 80% RH, Floor life-15 days
Part no of HRE4W, Tape and reel with resistance value R002 and 1% tolerance, will be HRE4WTR R002 ±1%
Part no of HRE4W, Bulk with resistance value R001 and 0.5% tolerance, will be HRE4W R0007 ±0.5%
Part no of HRE3W, Tape and reel with resistance value R005 and 5% tolerance, will be HRE3WTR R005 ±5%
SPECIFICATION TAPEWIDTH PARTS PER REEL
EIA-481-D 24mm 1500 pcs
RESISTANCE
MATERIAL
6.7±0.3
0.7
1.0
5.0 Cu Cu
10.1±0.1
10.4
0.8
V1 V1
ordering information
AS AN EXAMPLE
Storage Condition
SERIES HTR PART NO. TYPE RESISTANCE VALUE TOLERANCE MARKING ON RESISTOR
HRE HRE4W Tape & Reel – HRE4WTR R002 ± 1%
HRE HRE4W Bulk - HRE4W R0007 ± 0.5%
HRE HRE3W Tape & Reel – HRE3WTR R005 ± 5%
HTR
R002
1% DATECODE
HTR
R0007
0.5% DATECODE
HTR
R005
5% DATECODE