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1. SAP Production planning

2. • About a Finished product - E g : carton boxes ( we pack your end products)
• Organization structure
• Importance of all modules and their roles ( SD/MM/PP/QM/PM/FICO)
• Production planning – SAP
• Master Data : Material master :Fg/Sfg/Raw, BOM,WC, Routing , Production
version
• Planning : Independently or Sales order Through Production order
• Execution: Confirmation with GI and GR
• Cost Analysis
• Technically complete
• Close the Production order.
Agenda

3. Finished product
Carton box
Plant HYD
Finished product of the company

4. Organization Structure
CHINA
PLANT HYDUSA
INDIA
Japan
Company
Company code
CHENNAI HYDERABAD BANGALORE
PLANTS

5. Importance of All modules ( SD/MM/PP/QM/PM/FICO)
SD : Sales& Distribution
MM :Material & Management
PP :Production Planning
QM : Quality management
PM : Plant Maintenance
FI CO : Finance and Control
This gets orders from market and see that it is delivered
This looks into procurement of required materials and maintain stocks
by GI & GR
This looks into production of the FG for the required order quantity
This looks into Quality of Incoming, In process and before
dispatch of the material for order
This looks into maintenance of the machine /equipment to give
Maximum efficiency to give good out put
This looks into creation of company/company code /plant and maintain cost
centers/profit center for financial accounting in the organization

6. PRODUCTION PLANNING - SAP
Master Data Planning Execution
MATERIAL MASTER
BILL OF MATERIALS
WORK CENTER
ROUTINGS
PRODUCTION
VERSION
PLANNED
INDEPENDENT
REQUIREMENTS
(Make to stock)
OR
CUSTOMER SPECIFIC
REQUIREMENTS
(Make to Order)
ORDER CREATION
RELEASING OF THE
ORDER
CONFIRMATION OF
THE ORDER
GOODS ISSUE TO ORDER
GOODS RECEIPT OF THE
ORDER
COST ANALYSIS

7. MASTERDATA
MATERIAL MASTER FINISHED GOODS /SEMI FINISHED GOODS/RAWMATERAIL
BILL OF MATERIAL
TO MAKE FG
WORK CENTER
TO MAKE FG
PAPER - SFG
FINISHED GOOD – (CARTON BOX)
APPLYING GUM - RAW
PULP - RAW
MACHINE REQUIRED TO PRODUCE THE REQUIRED PRODUCT
ROUTING
TO MAKE FG
NUMBER OF OPERATIONS REQUIRED TO PRODUCE THE REQUIRED PRODUCT
NUMBER OF METHODS IN WHICH THE SAME PRODUCT CAN BE PRODUCED
USING DIFFERENT MATERIALS AND ROUTINGS
PRODUCTION
VERSION

8. Planning
PLANNED INDEPENDENT REQUIREMENTS THIS ARE THE REQUIREMENTS WHICH ARE ENTERED INTO SYSTEM
USING ; TCODE : MD61
CUSTOMER SPECIFIC – VA01
MATERIAL REQ PLANG – MD02

9. Stocks Requirements List & Production order creation
PRODUCTION ORDER CREATION
CO01STOCK REQUIREMENTS LIST
MD04
SALES ORDER VISIBLE IF PRODUCTION IS SPECIFICE TO
SALES ORDER –CO02 - Assignment
REQUIREMENT TROUGH SALES ORDER

10. Checking Bom, Routing, Material availability
PRODUCTION ORDER CONFIRMATION
CO11N
BILL OF MATERIAL IN PRODUCTION ORDER
CO02
CHECK FOR ALL THE ABOVE MATERIAL AVAILABILITY , BOM, ROUTING AND COSTS IF ANY

11. Release of Production order and Confirmations and GI /GR
PRODUCTION ORDER CONFIRMATION
CO11N
RELEASE OF PRODUCTION ORDER BY CLICK GREEN FLAG
CO02
GOODS RECEIPT -101 MVT TYPE
GOODS MOVMENT -261 MVT TYPE

12. Confirmation of the Goods receipt to the order
CHECK IN MDO4 FOR THE REQUIRED STOCK UPDATED AS CUSTOMER STOCK
MD04
CHECK FOR DELIVER COMPLETE IN ORDER

13. Technical completion/ Settlement/Closing of Production
order
TECHNICALLY COMPLELETION OF ORDER
CO02
CLOSING THE PRODUCTION ORDER
SETTLEMENT OF THE PRODUCTION ORDER
T.Code KO88 - FI CO Transactions

14. COST ANALYSIS OF THE PRODUCTION ORDER
CO02
Cost analysis over view for the production order

15. Various Real time industrial scenarios
• Forecast based planning
• Independent Requirements with
strategy 40
• Consumption based planning next
• Customer Specific Requirements
STRATEGY 20 50% course
completed
• Discrete manufacturing
• Reptative Manufacturing
• Sales Operational Planning
• Serial number Profile
• Variant Configuration
• Configuration
• Factory Calendar with special rules
Contact for free demo
Dinakar – Direct trainer
Mobile :+91-9885766653
Skype : Himbuj
Website :
www.sapexpertiseonline.com