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e 105 - September 2011




          Datasheet
          Experience
                                                                                                     www.finetubes.com



          The demand for high performance stainless steel and titanium alloys that can offer excellent strength-to-weight
medical

          ratios is constantly increasing. This in combination with high levels of microbiological corrosion resistance and fatigue
          life properties is the challenge which has been exceeded by our tubular medical pre-materials.
          Our high levels of ID and OD surface finish, tolerance and ovality controls yield a product which is cost competitive
          against the existing gun drilled technology. At the same time it can offer the further benefits of consistency and
          typically 10ft (3m) lengths.
          Applications




          Size Range

          Our size range for medical products is based upon manufacture of cold drawn tubing from 0.30 mm (0.012") to
          50.8mm (2") OD. Tolerances: OD and ID up to 0.0127mm (0.0005") are achievable.
                                                                                                                              SWG
                  4.77   0.188                                                                                                 44

                  3.25 0.126
                                                                                       implants                               40
                                                                                                                              36
                  1.63 0.064                                                                                                  34
                                                                                                                              30
                  0.80 0.032
                                                                       instruments                                            26
                  0.56 0.022                                                                                                  24
                                                                                                                              22
                  0.38 0.016
                                                                                                                              20
                  0.23 0.009                                                                                                  16
                                                 stents                                                                       12
                  0.15 0.006
                                                                                                                               9
                                                                                                                               7
                  0.05 0.002
                  0     0                                                                                                      0	
                  mm ins mm 0       0.4    1.6      3.2    4.8   6.4    8.0   12.7   19.0    27.0     30.0    35.0    45.5
                  wall  OD ins 0   1/64   1/16      1/8   3/16   1/4   5/16   1/2    3/4    1 1/16   1 3/16   1 3/8   1 3/4


          www.finetubes.com
e 105 - September 2011




           Datasheet
               Integrity Assurance
medical


               The process for quality control within Fine Tubes is critical in respect of consistently achieving the highest level of
               specification requirements.
               Reduction control through pilgering and drawing is specific to each product dimension and specification
               requirements. This is the driver for tolerance control, OD and ID surface finish control, inclusion levels and final
               grain size.
               ID surface finish is further refined by passivation, polishing or electropolishing processes.
               OD surfaces are finished down to 0.1μm (0.25μ"), ID down to 0.2μm (0.5μ").
               Grain size is based upon ASTM E112. Our process control enables grain size control to obtain levels ≥8.

               Typical Manufacturing Standards
               ●	 ASTM F2063-00 - NiTi Shape Memory Alloy	              ● 21Cr 10Ni 3Mn 2.5 Mo
               ● ASTM F136 1996 Ti6/4 ELI	                              ● ISO 5832-11 1994 BS7252: Part 11 - Ti 6Al 7Nb
               ● ASTM F138-00 316L/316LVM	                              ● ISO 5832-9 1993 BS7252: Part 9
               ● ASTM F2063-00 - NiTi Shape Memory Alloys	              ● ISO DIN 25832-1
               ● ASTM F1314 1995 22Cr-13Ni-5Mn	                         ● DIN 17449 W-Nr 1.4401

               Tube Advantages
               ID Surface Finish: Refineed by centreless grinding and/or ID electropolishing to acheive 0.2 μm (0.5 μ”).
               ID Defect Levels: UT tested to levels down to 20 microns (0.02mm/ 0.0008”).
               Fatigue life: Control of texture combined with extra low levels of interstitual impurities leads to higher fatigue
               performance than equivalent drilled bars.
               Tolerances: In-house control to ISO 286-2 h8.

                            Outside Diameter			                                  Tolerance +/ -
                      					mm			Inches

                      	  6-10 mm			 0.022			 0.00086
                      	>10-18 mm			0.027			0.00011
                      	>18-30 mm			0.033			0.0013

               ID/OD ratio: Our tube production can be controlled over full length to maintain small IDs from 0.3mm to 0.15mm
               of OD
                     	 ISO5832-1 'D' 316LVM	                      Thin Required	                       Thick Required
                     	 Type of Inclusion	                           (Typical)	                            (Typical)
                     	 A - Sulphides	                                 1.5 (0)	                                 1 (0)
                     	 B - Aluminates	                                1.5 (0)	                                 1 (0)
                     	 C - Silicates	                                 1.5 (0)	                                 1 (0)
                     	 D - Globular Oxides	                           1.5 (0.5)	                               1 (0)


                     		                                           Thin Required	                       Thick Required
                     	 ASTM F1314 22-13-5
                     		                                             (Typical)	                            (Typical)
                     	 A - Sulphides	                                 1.5 (0)	                                 1 (0)
                     	 B - Aluminates	                                1.5 (0)	                                 1 (0)
                     	 C - Silicates	                                 1.5 (0)	                                 1 (0)
                     	 D - Globular Oxides	                           1.5 (1.0)	                               1 (0)


           www.finetubes.com
Stainless Steel for Implants
                                                         Chemical Analysis %                                                Density                          Tensile Rm (min)          Yield Rp 0.2% (min)     Elong.
  ALLOY       Werk-                                                                                                                                                                                                     Hardness
                                                                                                                                               Temper                                                            %                                        Application
 UNS No.      stoffe                                                                                                                                                                                                       HV
                        C      Mn       Ni       Cr       Fe       Mo         Ti         Nb         N        Other       g/cm³     lb/in³                     ksi        MPa             ksi        MPa         min

 316LVM                0.030   2.0     11.0-    17.0-             2.0-                                                                                                                                                               Vacuum remelt or ESR to achieve highest
              1.4441                                      bal                                                             7.93     0.286           ANN        70          485            25         170         35      200 max
 S31673                 max    max     14.0     19.0              3.0                                                                                                                                                                microcleanliness levels and structural homogenity.

 Rex 734               0.080   2.0-    9.0-     19.5-             2.0-                             0.25-    Cu 0.25
                                                          bal                                                             7.89     0.285           ANN        107         740            62         430         35      300 max      Medical implant grade.
 S31675                 max    4.3     11.0     22.0              3.0                              0.50      max

   N50                 0.060   4.0-    11.5-    20.5-             1.5-                   0.1-      0.2-        V         7.880     0.285           ANN        100         690            55         380         35      285 max      Nitrogen strengthened austenitic grade with	
              1.3964                                      bal
  S20910                max    6.0     13.5     23.5              3.0                    0.3       0.4      0.1-0.3      7.450     0.270            CW        170        1170            150        1034        20      528 max      exceptional strength in the cold worked condition.

 MP35N                 0.03    0.2     33.0-    19.0-    1.0      9.0-       1.0                                                                                                                                                     Nickel cobalt alloy with very high strength,
                                                                                                             Co bal       8.43     0.304            HT        220        1514            200        1380        10      528 max
 R30035                max     max     37.0     21.0     max      10.5       max                                                                                                                                                     toughness and outstanding corrosion resistance.




Stainless Steel for Surgical Instruments
                                               Chemical Analysis %                                      Density                    Tensile Rm (min)           Yield Rp 0.2% (min)          Elong.
  ALLOY       Werk-                                                                                                                                                                                 Hardness
                                                                                                                         Temper                                                              %                                                   Application
 UNS No.      stoffe                                                                                                                                                                                   HV
                                                                                                                                                                                            min
                        C      Mn       Ni       Cr       Fe       Mo         Nb        Other      g/cm³     lb/in³                   ksi           MPa          ksi            MPa

   304L                0.035   2.0     8.0-     18.0-
              1.4306                                      bal                                       7.93     0.286        ANN         70            485          25             170            35   200 max      Lower carbon of 304 with good weldability.
  S30403                max    max     11.0     20.0

                                                                  2.0-
   316L       1.4404   0.035   2.0     10.0-    16.0-                                                                                                                                                            Standard AOD melt austenitic stainless steel grade.
                                                          bal     2.5                               7.93     0.286        ANN         70            485          25             170            35   200 max
  S31603                max    max     13.0     18.0
              1.4435                                              2.5-3                                                                                                                                          316L with minimum 	 olybdenum content of 2.5%.
                                                                                                                                                                                                                                   m

  17/4PH               0.070   2.0     3.0-     15.0-                        0.15-     Cu 3.0-                                                                                                                   Capable of developing high mechanical properties by solution treatment
              1.4542                                      bal                                       7.9      0.286        HT         155           1070          145            1000           5    300 min
  S17400                max    max     5.0      17.5                         0.45        5.0                                                                                                                     & age hardening.

  15/5PH
                       0.070   1.0     3.50-    14.5-                        0.15-     Cu 2.5-                                                                                                                   Capable of developing high mechanical properties by solution treatment
  S15500      1.4545                                      bal                                       7.8      0.282        HT         155           1070          145            1000           12   331-401
                        max    max      5.5     15.5                         0.45        4.5                                                                                                                     and age hardening.
   630A
                                                                                                                                                                                                                                                                                          Fine Tubes Grade Chart




Titanium Alloys
                                      Chemical Analysis %                            Density                      Tensile Rm (min)      Yield Rp 0.2% (min)            Elong.
  ALLOY       Werk-
                                                                                                    Temper                                                               %                                                         Application
 UNS No.      stoffe
                        C      Fe        Ti        N        Al       Other     g/cm³      lb/in³                   ksi      MPa              ksi           MPa          min

CP Grade 2             0.08    0.30               0.03             O 0.25
              3.7035                     bal                                    4.51      0.163      ANN           50       345             40-65         275-450       20        Very high strength to weight 	atio combined with excellent seawater corrosion resistance.
                                                                                                                                                                                                               r
 R50400                max     max                max               max
                                                                                                                                                                                                                                                                                             e 105 - medical




Ti 3Al/2.5V
                       0.08    0.25               0.03     2.5-       V
  Grade 9     3.7194                     bal                                    4.48      0.162      CWSR          125      860             105            725          10        High strength to weight 	atio. Excellent corrosion resistance.
                                                                                                                                                                                                          r
                       max     max                max      3.50    2.0-2.5
  R56320

 Ti 6Al/4V
                       0.10    0.40               0.05     5.5-       V
 Grade 5      3.7165                     bal                                    4.43      0.160      ANN           50       345              40            275          20        Very high strength to weight ratio.
                       max     max                max      6.75    3.5-4.5
  R56400

 Ti 6Al/4V
                                                                       V
Grade 5 ELI   3.7165                     bal                6.0                 4.33      0.156      CWSR          159      1100            141            980           8        ELI grade, very high strength 	o weight ratio.
                                                                                                                                                                                                                t
                                                                      4.0
  R56401

   Ti 425                                                              V
                               1.5       bal                4.0                                      CWSR          146      1006            129            890          14        Very high strength to weight ratio with improved ductility.
Ti 4Al/2.5V                                                           2.5
e 105 - September 2011




                    Datasheet
medical




                      Fine Tubes Ltd.                                 Fine Tubes			                              Fine Tubes 				 Fine Tubes 				
                      Plymbridge Road, Estover                        Sales Office Europe                        Sales Office Western Europe
                                                                                                                                 Sale Office India
                      Plymouth                                        Zeppelinstr. 73                            23, Rue Antigna Eros Corporate Towers
                      Devon, PL6 7LG                                  D-81669 Munich                             F-45000 Orléans Level 15, Nehru Place
                      UK                                                                                         FRANCE				 - 110019
                                                                                                                                 New Delhi
                                                                      GERMANY			
                                                                      	                                          	               INDIA	
                      Sales Tel:	      +44 (0)1752 697216             Tel:	 +49 (0) 89 458355-43                Tel:	 +33 (0) 238775-702                      Tel: 	      +91 (0) 114223 5118
                      General Tel:	    +44 (0)1752 735851             Fax:	 +49 (0) 89 458355-53                Fax:	 +33 (0) 238812-407                      Fax: 	      +91 (0) 114223 5222
                      Fax: 	           +44 (0)1752 733301             Email: sales@finetubes.de                 Email: sales@finetubes.fr                     E-mail: 	   sales@finetubes.in
                      Email:           sales@finetubes.co.uk




  www.finetubes.com
       www.finetubes.com
  Disclaimer: The information contained within this data sheet is for guidance only and is not intended for warranty of individual application - express or implied.

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Datasheet - Medical

  • 1. e 105 - September 2011 Datasheet Experience www.finetubes.com The demand for high performance stainless steel and titanium alloys that can offer excellent strength-to-weight medical ratios is constantly increasing. This in combination with high levels of microbiological corrosion resistance and fatigue life properties is the challenge which has been exceeded by our tubular medical pre-materials. Our high levels of ID and OD surface finish, tolerance and ovality controls yield a product which is cost competitive against the existing gun drilled technology. At the same time it can offer the further benefits of consistency and typically 10ft (3m) lengths. Applications Size Range Our size range for medical products is based upon manufacture of cold drawn tubing from 0.30 mm (0.012") to 50.8mm (2") OD. Tolerances: OD and ID up to 0.0127mm (0.0005") are achievable. SWG 4.77 0.188 44 3.25 0.126 implants 40 36 1.63 0.064 34 30 0.80 0.032 instruments 26 0.56 0.022 24 22 0.38 0.016 20 0.23 0.009 16 stents 12 0.15 0.006 9 7 0.05 0.002 0 0 0 mm ins mm 0 0.4 1.6 3.2 4.8 6.4 8.0 12.7 19.0 27.0 30.0 35.0 45.5 wall OD ins 0 1/64 1/16 1/8 3/16 1/4 5/16 1/2 3/4 1 1/16 1 3/16 1 3/8 1 3/4 www.finetubes.com
  • 2. e 105 - September 2011 Datasheet Integrity Assurance medical The process for quality control within Fine Tubes is critical in respect of consistently achieving the highest level of specification requirements. Reduction control through pilgering and drawing is specific to each product dimension and specification requirements. This is the driver for tolerance control, OD and ID surface finish control, inclusion levels and final grain size. ID surface finish is further refined by passivation, polishing or electropolishing processes. OD surfaces are finished down to 0.1μm (0.25μ"), ID down to 0.2μm (0.5μ"). Grain size is based upon ASTM E112. Our process control enables grain size control to obtain levels ≥8. Typical Manufacturing Standards ● ASTM F2063-00 - NiTi Shape Memory Alloy ● 21Cr 10Ni 3Mn 2.5 Mo ● ASTM F136 1996 Ti6/4 ELI ● ISO 5832-11 1994 BS7252: Part 11 - Ti 6Al 7Nb ● ASTM F138-00 316L/316LVM ● ISO 5832-9 1993 BS7252: Part 9 ● ASTM F2063-00 - NiTi Shape Memory Alloys ● ISO DIN 25832-1 ● ASTM F1314 1995 22Cr-13Ni-5Mn ● DIN 17449 W-Nr 1.4401 Tube Advantages ID Surface Finish: Refineed by centreless grinding and/or ID electropolishing to acheive 0.2 μm (0.5 μ”). ID Defect Levels: UT tested to levels down to 20 microns (0.02mm/ 0.0008”). Fatigue life: Control of texture combined with extra low levels of interstitual impurities leads to higher fatigue performance than equivalent drilled bars. Tolerances: In-house control to ISO 286-2 h8. Outside Diameter Tolerance +/ - mm Inches 6-10 mm 0.022 0.00086 >10-18 mm 0.027 0.00011 >18-30 mm 0.033 0.0013 ID/OD ratio: Our tube production can be controlled over full length to maintain small IDs from 0.3mm to 0.15mm of OD ISO5832-1 'D' 316LVM Thin Required Thick Required Type of Inclusion (Typical) (Typical) A - Sulphides 1.5 (0) 1 (0) B - Aluminates 1.5 (0) 1 (0) C - Silicates 1.5 (0) 1 (0) D - Globular Oxides 1.5 (0.5) 1 (0) Thin Required Thick Required ASTM F1314 22-13-5 (Typical) (Typical) A - Sulphides 1.5 (0) 1 (0) B - Aluminates 1.5 (0) 1 (0) C - Silicates 1.5 (0) 1 (0) D - Globular Oxides 1.5 (1.0) 1 (0) www.finetubes.com
  • 3. Stainless Steel for Implants Chemical Analysis % Density Tensile Rm (min) Yield Rp 0.2% (min) Elong. ALLOY Werk- Hardness Temper % Application UNS No. stoffe HV C Mn Ni Cr Fe Mo Ti Nb N Other g/cm³ lb/in³ ksi MPa ksi MPa min 316LVM 0.030 2.0 11.0- 17.0- 2.0- Vacuum remelt or ESR to achieve highest 1.4441 bal 7.93 0.286 ANN 70 485 25 170 35 200 max S31673 max max 14.0 19.0 3.0 microcleanliness levels and structural homogenity. Rex 734 0.080 2.0- 9.0- 19.5- 2.0- 0.25- Cu 0.25 bal 7.89 0.285 ANN 107 740 62 430 35 300 max Medical implant grade. S31675 max 4.3 11.0 22.0 3.0 0.50 max N50 0.060 4.0- 11.5- 20.5- 1.5- 0.1- 0.2- V 7.880 0.285 ANN 100 690 55 380 35 285 max Nitrogen strengthened austenitic grade with 1.3964 bal S20910 max 6.0 13.5 23.5 3.0 0.3 0.4 0.1-0.3 7.450 0.270 CW 170 1170 150 1034 20 528 max exceptional strength in the cold worked condition. MP35N 0.03 0.2 33.0- 19.0- 1.0 9.0- 1.0 Nickel cobalt alloy with very high strength, Co bal 8.43 0.304 HT 220 1514 200 1380 10 528 max R30035 max max 37.0 21.0 max 10.5 max toughness and outstanding corrosion resistance. Stainless Steel for Surgical Instruments Chemical Analysis % Density Tensile Rm (min) Yield Rp 0.2% (min) Elong. ALLOY Werk- Hardness Temper % Application UNS No. stoffe HV min C Mn Ni Cr Fe Mo Nb Other g/cm³ lb/in³ ksi MPa ksi MPa 304L 0.035 2.0 8.0- 18.0- 1.4306 bal 7.93 0.286 ANN 70 485 25 170 35 200 max Lower carbon of 304 with good weldability. S30403 max max 11.0 20.0 2.0- 316L 1.4404 0.035 2.0 10.0- 16.0- Standard AOD melt austenitic stainless steel grade. bal 2.5 7.93 0.286 ANN 70 485 25 170 35 200 max S31603 max max 13.0 18.0 1.4435 2.5-3 316L with minimum olybdenum content of 2.5%. m 17/4PH 0.070 2.0 3.0- 15.0- 0.15- Cu 3.0- Capable of developing high mechanical properties by solution treatment 1.4542 bal 7.9 0.286 HT 155 1070 145 1000 5 300 min S17400 max max 5.0 17.5 0.45 5.0 & age hardening. 15/5PH 0.070 1.0 3.50- 14.5- 0.15- Cu 2.5- Capable of developing high mechanical properties by solution treatment S15500 1.4545 bal 7.8 0.282 HT 155 1070 145 1000 12 331-401 max max 5.5 15.5 0.45 4.5 and age hardening. 630A Fine Tubes Grade Chart Titanium Alloys Chemical Analysis % Density Tensile Rm (min) Yield Rp 0.2% (min) Elong. ALLOY Werk- Temper % Application UNS No. stoffe C Fe Ti N Al Other g/cm³ lb/in³ ksi MPa ksi MPa min CP Grade 2 0.08 0.30 0.03 O 0.25 3.7035 bal 4.51 0.163 ANN 50 345 40-65 275-450 20 Very high strength to weight atio combined with excellent seawater corrosion resistance. r R50400 max max max max e 105 - medical Ti 3Al/2.5V 0.08 0.25 0.03 2.5- V Grade 9 3.7194 bal 4.48 0.162 CWSR 125 860 105 725 10 High strength to weight atio. Excellent corrosion resistance. r max max max 3.50 2.0-2.5 R56320 Ti 6Al/4V 0.10 0.40 0.05 5.5- V Grade 5 3.7165 bal 4.43 0.160 ANN 50 345 40 275 20 Very high strength to weight ratio. max max max 6.75 3.5-4.5 R56400 Ti 6Al/4V V Grade 5 ELI 3.7165 bal 6.0 4.33 0.156 CWSR 159 1100 141 980 8 ELI grade, very high strength o weight ratio. t 4.0 R56401 Ti 425 V 1.5 bal 4.0 CWSR 146 1006 129 890 14 Very high strength to weight ratio with improved ductility. Ti 4Al/2.5V 2.5
  • 4. e 105 - September 2011 Datasheet medical Fine Tubes Ltd. Fine Tubes Fine Tubes Fine Tubes Plymbridge Road, Estover Sales Office Europe Sales Office Western Europe Sale Office India Plymouth Zeppelinstr. 73 23, Rue Antigna Eros Corporate Towers Devon, PL6 7LG D-81669 Munich F-45000 Orléans Level 15, Nehru Place UK FRANCE - 110019 New Delhi GERMANY INDIA Sales Tel: +44 (0)1752 697216 Tel: +49 (0) 89 458355-43 Tel: +33 (0) 238775-702 Tel: +91 (0) 114223 5118 General Tel: +44 (0)1752 735851 Fax: +49 (0) 89 458355-53 Fax: +33 (0) 238812-407 Fax: +91 (0) 114223 5222 Fax: +44 (0)1752 733301 Email: sales@finetubes.de Email: sales@finetubes.fr E-mail: sales@finetubes.in Email: sales@finetubes.co.uk www.finetubes.com www.finetubes.com Disclaimer: The information contained within this data sheet is for guidance only and is not intended for warranty of individual application - express or implied.