1) The document provides instructions for disassembling and assembling the torque converter of a 631K wheel tractor.
2) It describes removing 24 individual parts in 24 steps and installing them in 25 steps.
3) Tools required include link brackets, a transmission repair stand, drivers, pullers, and slide hammers.
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Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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1. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 631K WHEEL TRACTOR WT4
Configuration: 631K OEM Wheel-Tractor Sctraper WT400001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
631K OEM Power Train
Media Number -M0087696-00 Publication Date -01/11/2017 Date Updated -01/11/2017
i04351575
Torque Converter - Disassemble - Scraper
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Brackets 3
B 1P-2420 Transmission Repair Stand 1
C 1P-0520 Driver Gp 1
D 8H-0663 Bearing Puller Gp 1
E
1P-2322 Combination Puller 1
1P-0546 Puller Jaw 1
1P-0510 Driver Gp 1
F 1P-0074 Slide Hammer Puller Gp 1
Start By:
a. Separate Torque Converter, Transmission, and Transfer Gear.
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2. Illustration 1 g02477139
Illustration 2 g02477145
1. Attach Tooling (A) and a suitable lifting device to housing assembly (2) . Reposition
housing assembly (2) onto Tooling (B). The weight of housing assembly (2) is
approximately 73 kg (160 lb).
2. Remove bolts (1) and lift housing assembly (2) from torque converter assembly (3).
Illustration 3 g02477249
3. Reposition torque converter assembly (3) on Tooling (B) as shown. The weight of torque
converter assembly (3) is approximately 34 kg (76 lb).
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3. 4. Remove bolts (4).
Illustration 4 g02477847
5. Attach Tooling (A) and a suitable lifting device to cover assembly (5). Remove cover
assembly (5) from torque converter assembly (3).
Illustration 5 g02494878
6. Remove clutch piston (6).
Illustration 6 g02495236
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4. 7. Remove friction disk (7). Remove bolts (10) and shaft retainer (8). Remove hub (9) and seal
rings.
Illustration 7 g02487237
Illustration 8 g02491136
8. Remove bolts (12). Remove bearing retainer (11). Remove retaining ring (13). Remove
upper bearing race (16). Remove retaining ring (14). Remove bearing (15).
Illustration 9 g02487278
9. Reposition torque converter assembly (3) on Tooling (B) as shown. The weight of torque
converter assembly (3) is approximately 34 kg (76 lb).
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5. 10. Remove bolts (17).
Illustration 10 g02494482
11. Attach Tooling (A) to impeller wheel assembly (18). Remove impeller wheel assembly (18).
The weight of impeller wheel assembly (18) is approximately 34 kg (76 lb).
Illustration 11 g02484296
12. Remove retaining ring (19) from bearing (20).
Illustration 12 g02488758
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6. 13. Use Tooling (E) to separate shaft assembly (21) from bearing assembly (20) and carrier
assembly (22).
Illustration 13 g02492076
Illustration 14 g02488997
14. Remove bolts (23). Use Tooling (F) to remove stator assembly (24) from carrier assembly
(22) and impeller wheel assembly (18).
Illustration 15 g02489038
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7. Illustration 16 g02489042
15. Remove bolts (25). Use Tooling (C) to remove carrier assembly (22) from impeller wheel
assembly (18).
Illustration 17 g02489047
16. Using Tooling (C) and a suitable press to remove bearing (26) and gear (27) from carrier
assembly (22).
Illustration 18 g02489056
17. Remove seal ring (28).
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8. Illustration 19 g02492176
18. Remove seal rings (29). Remove retaining ring (30) from shaft assembly (21).
Illustration 20 g02489277
Illustration 21 g02489280
19. Install Tooling (D).
Note: Tooling (D) must be seated on the shoulder of turbine (31) in order to support turbine
and prevent damage. Tooling (D) must not contact the splines on shaft (21).
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9. 20. Use a suitable press to remove shaft assembly (21) from turbine (31). Remove bearing race
(32) and the spacer from turbine (31).
Illustration 22 g02492441
21. Position housing assembly (2) as shown.
22. Remove bolts (33) and gear (34).
Illustration 23 g02492458
23. Remove retaining rings (35) from gear (34).
Illustration 24 g02492476
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10. 24. Use a suitable press and Tooling (C) in order to remove bearing (36) and shaft from gear
(34).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jun 19 10:58:57 UTC+0800 2021
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11. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 631K WHEEL TRACTOR WT4
Configuration: 631K OEM Wheel-Tractor Sctraper WT400001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
631K OEM Power Train
Media Number -M0087696-00 Publication Date -01/11/2017 Date Updated -01/11/2017
i04578058
Torque Converter - Assemble - Scraper
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Brackets 3
B 1P-2420 Transmission Repair Stand 1
C 1P-0520 Driver Gp 1
G -
Threaded Rod
3/8-16 by 4.00
1
H - Locktite 242 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g02492476
1. Use a suitable press and Tooling (C) to install bearing (36) and shaft into gear (34).
Illustration 2 g02492458
2. Install retaining ring (35) on each side of gear (34) .
Illustration 3 g02492441
3. Position housing assembly (2) as shown.
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13. 4. Install gear (34). Install bolts (33) .
Illustration 4 g02492617
5. Lower the temperature of shaft assembly (21). Install retaining ring (30). Install shaft
assembly (21) in the turbine (31) until ring (30) rests on the turbine (31). Install seal rings
(29) .
Illustration 5 g02492679
6. Install the spacer. Raise the temperature of bearing race (32). Install bearing race (32) on
shaft assembly (21) .
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14. Illustration 6 g02489056
7. Install seal ring (28) .
Illustration 7 g02482957
8. Install gear (27) to carrier assembly (22) .
Illustration 8 g02482978
9. Raise the temperature of bearing (26). Install bearing (26) on carrier assembly (22) .
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15. Illustration 9 g02483898
Illustration 10 g02483903
10. Position lower part of carrier assembly (22) under impeller wheel assembly (18) .
11. Install Tooling (G) to align carrier assembly (22) with impeller wheel assembly (18) .
Illustration 11 g02483983
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16. 12. Install bolts (25). Tighten bolts (25) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 12 g02492076
13. Position stator assembly (24) on carrier assembly (22). Apply Tooling (H) to bolts (23).
Install bolts (23). Tighten bolts (23) to a torque of 40 ± 5 N·m (30 ± 4 lb ft).
Illustration 13 g02484278
14. Install carrier assembly (22) and impeller wheel assembly (18) on turbine (31) and shaft
assembly (21) .
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17. Illustration 14 g02484377
Note: Install bearing (20) with Radius Side (X) facing down, toward carrier assembly (22).
Illustration 15 g02484296
15. Raise the temperature of bearing (20). Install bearing. Install retaining ring (19) .
Illustration 16 g02487297
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18. 16. Attach Tooling (A) and a suitable lifting device to impeller wheel assembly (18). The
weight of impeller wheel assembly (18) is approximately 34 kg (76 lb). Install impeller
wheel assembly (18) into torque converter assembly (3) .
Illustration 17 g02487278
17. Install bolts (17). Tighten bolts (17) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
18. Reposition torque converter assembly (3) on Tooling (B). The weight of torque converter
assembly (3) is approximately 64 kg (142 lb).
Illustration 18 g02491136
19. Lower the temperature of bearing (15) and install bearing. Install retaining ring (14). Install
upper bearing race (16) and retaining ring (13) .
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19. Illustration 19 g02487237
20. Install bearing retainer (11). Install bolts (12). Tighten bolts (12) to a torque of 50 ± 7 N·m
(37 ± 5 ft).
Illustration 20 g02495236
21. Install hub (9). Install shaft retainer (8) and the seal rings. Install bolts (10). Tighten bolts
(10) to a torque of 50 ± 7 N·m (37 ± 5 lb ft). Install friction disk (7) .
Illustration 21 g02494878
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20. 22. Install clutch piston (6) .
Illustration 22 g02495556
Note: When lowering cover assembly (5) down over clutch piston (6), align pins in cover
assembly (5) into notch on clutch piston (6).
Illustration 23 g02477847
23. Attach Tooling (A) and a suitable lifting device to cover assembly (5). Install cover
assembly (5) into torque converter assembly (3) .
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21. Illustration 24 g02494257
24. Install bolts (4). Tighten bolts (4) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 25 g02477145
Illustration 26 g02477139
25. Attach Tooling (A) and a suitable lifting device to housing assembly (2). The weight of
housing assembly (2) is approximately 119 kg (263 lb). Lower housing assembly (2) onto
torque converter assembly (3). Install bolts (1) .
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22. End By: Connect the torque converter, transmission, and transfer gear.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jun 19 11:00:00 UTC+0800 2021
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23. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 631K WHEEL TRACTOR WT4
Configuration: 631K OEM Wheel-Tractor Sctraper WT400001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
631K OEM Power Train
Media Number -M0087696-00 Publication Date -01/11/2017 Date Updated -01/11/2017
i06636123
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8312 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1
Illustration 1 g00528674
1. Use Tooling (B) and a suitable hydraulic press to install sleeve bearing (33) into flange (32).
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24. Illustration 2 g00528612
2. Position flange (32) and install bolts (31) onto housing (9). Tighten bolts (31) to a torque of
120 ± 15 N·m (89 ± 11 lb ft).
Illustration 3 g00525322
3. Install thrust bearing (29) and thrust race (30) into housing (9).
Illustration 4 g00525321
4. Install turbine (23) and clamp ring (28) onto hub (3).
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25. Illustration 5 g00525320
5. Install bolts (27) into turbine (23). Tighten bolts (27) to a torque of 50 ± 7 N·m
(37 ± 5 lb ft). Install thrust race (26) onto hub (3).
Illustration 6 g01102582
6. Install thrust race (25) and thrust bearing (24) onto hub (3).
Illustration 7 g00525315
7. Install turbine (23) and hub (3) as a unit into housing (9).
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26. Illustration 8 g00528953
8. Use Tooling (B) and a suitable press to install sleeve bearing (22) into carrier assembly (12).
Install thrust bearing (21) onto carrier assembly (12).
Illustration 9 g01110492
9. Install side plate (20) to stator (13). Use Tooling (A) to install retaining ring (19) to stator
(13).
Illustration 10 g01102579
10. Use Tooling (B) and a suitable hydraulic press to install freewheel cam (18) into stator (13).
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27. 11. Install stator (13) to carrier assembly (12). Install freewheel springs (16) and freewheel
rollers (17) to freewheel cam (18). Always install new freewheel springs (16) and freewheel
rollers (17). Install freewheel springs (16) with the maximum number of loops in freewheel
springs (16) to the outside of freewheel cam (18). Stator (13) should turn freely in the
clockwise direction. Stator (13) should not turn freely in the counterclockwise direction.
Illustration 11 g01110494
12. Install thrust race (15) to stator (13). Use Tooling (A) to install retaining ring (14) onto
stator (13).
Illustration 12 g00525308
13. Install carrier assembly (12) and stator (13) as a unit into housing (9).
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28. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
29. Illustration 13 g01108447
14. Install thrust bearing (11) and seal ring (12A) onto carrier assembly (12).
Illustration 14 g00525305
15. Install impeller hub (8) to impeller (5). Install thrust race (10) onto impeller (5).
Illustration 15 g01102576
16. Install clamp plate (7) and bolts (6) onto impeller hub (8). Tighten bolts (6) to a torque of
50 ± 7 N·m (37 ± 5 lb ft).
17. Install bolts (4) into impeller (5). Tighten bolts (4) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
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