Caterpillar cat 160 m series 2 motor grader (prefix r9t) service repair manual (r9t00001 and up)

Service Repair Manual
Models
160M Series 2 MOTOR GRADER

Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160M 2 MOTOR GRADER R9T
Configuration: 160M Series 2 MOTOR GRADER R9T00001-UP (MACHINE)
Disassembly and Assembly
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Engine Supplement
Media Number -KENR8898-05 Publication Date -01/10/2018 Date Updated -30/10/2018
i05534526
Rear Gear Group - Remove and Install
SMCS - 1204-010; 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B 1P-0510 Driver Gp 1
Start By:
a. Remove the flywheel and pump drive gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/8160M Series 2 MOTOR GRADER R9T00001-UP (MACHINE)(SEBP5058 - 47) - Do...
2019/12/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

Illustration 1 g01386202
1. Remove bolts (1) and remove retainer (2). Remove gear assembly (3).
2. Use Tooling (A) in order to remove bushing (4) from gear assembly (3).
3. Remove bolts (5). Remove adapter (6) and the O-ring seal.

4. Use Tooling (B) in order to remove bearing (7) from adapter assembly (6).
5. Remove gear assembly (8).
6. Remove cover (9) and the O-ring seal.

7. Use Tooling (B) in order to remove bearing (10).
Installation Procedure
NOTICE

1. Lower the temperature of bearing (10). Be sure to match Dimension (A) and Dimension (B)
when you are installing bearing (10). Dimension (A) indicates the angle of the joint on
bearing (10). Dimension (A) is 15° ± 1°. Dimension (B) shows the distance from bearing
(10) to the end of the bore. Dimension (B) is 4.000 ± 0.500 mm (0.1575 ± 0.0197 inch).

2. Install the O-ring seal and cover (9).
3. Install gear assembly (8). Be sure that the oil passage plug is facing outward.
4. Lower the temperature of bearing (7). Be sure to match Dimension (C) and Dimension (D)
when you are installing bearing (7) into adapter assembly (6). Dimension (C) indicates the

angle of the joint on bearing (7). Dimension (C) is 15° ± 1°. Dimension (D) shows the
distance from bearing (7) to the end of the bore. Dimension (D) is 3.500 ± 0.500 mm
(0.1378 ± 0.0197 inch).
5. Install the O-ring seal and adapter assembly (6). Install bolts (5).
6. Lower the temperature of bearing (4). Install bearing (4) into gear assembly (3). Be sure that
each relief (E) in bearing (4) is within 2° of each relief in gear assembly (3).

7. Position gear assembly (3) and retainer (2). Install bolts (1).
End By:
a. Install the flywheel and pump drive gear.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:12:52 UTC+0800 2019

Shutdown SIS
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i04177652
Clean Emissions Module - Remove and Install
SMCS - 1050-010; 7279-010
Removal Procedure
Start By:
A. Remove the Engine Enclosure
1. Disconnect harness assembly (1) and bolt (2) .

2. Disconnect harness assembly (3) and bolt (4) .
3. Disconnect tube assembly (5). Remove bolt (6) .
4. Disconnect harness assemblies (7) .

5. Disconnect hose (8), harness assembly (9), and hose (10) .
6. Remove bellows (11) .

7. Disconnect hose assemblies (12) .
8. Remove bolts (13) .
9. Attach a suitable Lifting device to Clean Emissions Module (14). Remove Clean Emissions
Module (13). The weight is approximately 163 kg (360 lb).
Installation Procedure
1. Install Clean Emissions Module (13) in the reverse order of removal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:13:48 UTC+0800 2019

Shutdown SIS
Previous Screen
i04121609
Engine - Remove and Install
SMCS - 1000-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
Start By:
a. Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure
(Hood) - Remove and Install".
b. Remove the rear chassis support. Refer to Disassembly and Assembly, "Rear Chassis
Support - Remove".
c. Remove the gear pump. Refer to Disassembly and Assembly, "Gear Pump (Transmission
Charging and Scavage) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
fill cap is cool enough to touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
NOTICE

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Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
1. Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation
and Maintenance Manual, "Cooling System Extended Life Coolant - Change".
2. Drain the engine oil into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Engine Oil and Filter - Change".
3. Disconnect tube (1).
4. Disconnect clip (2).

5. Disconnect harness assembly (3).
6. Attach a suitable lifting device to hood frame (4).
7. Remove bolts (5). Repeat for other side. Remove frame (6). The weight of the frame (6) is
approximately 113 kg (250 lb)

8. Disconnect clips (7).
9. Disconnect clips (8) and (10). Disconnect dust cover (9). Disconnect harness assembly (11).
10. Disconnect cables (12).

13. Disconnect clip (15). Disconnect hose assembly (16).

Caterpillar cat 160 m series 2 motor grader (prefix r9t) service repair manual (r9t00001 and up)

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