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Service Repair Manual
Models
160M 3 AWD MOTOR GRADER
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Product: MOTOR GRADER
Model: 160M 3 AWD MOTOR GRADER N9T
Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems
Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018
i02649335
Piston Pump (Hydraulic and Steering) - Assemble
SMCS - 4306-016; 5070-016
Assembly Procedure
Illustration 1 g01330063
1. Install lip seal (48).
2. Use Tooling (C) in order to install retaining ring (49).
3. Install lip seal (50).
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Illustration 2 g01330062
4. Install screws (45), bearings (44), bearing cone (46), and bearing cup (47).
Illustration 3 g01333311
5. Install swashplate (43).
6. Install shaft (37).
7. Install plug (36).
8. Install dowel (28).
Illustration 4 g01329913
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Illustration 5 g01329911
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
9. Install washer (31), spring (30), and washer (29).
10. Use Tooling (A), Tooling (B) and a suitable press in order to install retaining ring (32) onto
barrel (27).
Illustration 6 g01333324
11. Install pistons (42) into retainer (41) and barrel (27).
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Illustration 7 g01333336
12. Install barrel (27).
Illustration 8 g01333337
13. Install shim (26) and bearing cone (25).
Illustration 9 g01076392
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Illustration 10 g01333338
14. Position plates (40) and plates (38).
15. Install bolts (39).
Illustration 11 g01329908
16. Install piston (22), piston (21), spring (24), gasket (19), port plate (20), and bearing cup
(23).
Illustration 12 g01329902
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Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
17. Install bolts (17) and head (18).
Illustration 13 g01329901
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
18. Install retainer (15), spring (14), rod (13), retainer (12), spool (11), plug (10), and the O-ring
seal. Install plug (16) and the O-ring seal.
19. Install retainer (8), spring (7), retainer (6), spool (5), plug (4), and the O-ring seal. Install
plug (9) and the O-ring seal.
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Illustration 14 g01329900
20. Install O-ring seals (3).
Illustration 15 g01329899
21. Install bolts (1) and valve (2).
End By:
a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic and
Steering) - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 28 16:49:53 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160M 3 AWD MOTOR GRADER N9T
Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems
Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018
i05818515
Piston Pump (Hydraulic and Steering) - Install
SMCS - 4306-012; 5070-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
Illustration 1 g03683322
1. Install O-ring seal (9) to piston pump (7).
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Illustration 2 g03683174
2. Attach a suitable lifting device to piston pump (7). The weight of piston pump (57) is
approximately 52 kg (115 lb). Use the suitable lifting device in order to position piston
pump (7) to the machine.
3. Install bolts (8).
Illustration 3 g03683153
4. Connect hose assembly (4) and (5). Connect bracket assembly (6).
Illustration 4 g03683148
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5. Connect harness assembly (1). Connect hose assemblies (2) and (3).
End By:
a. Install the piston pump (hydraulic fan). Refer to Disassembly and Assembly, "Piston Pump
(Hydraulic Pump)- Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 28 16:50:49 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160M 3 AWD MOTOR GRADER N9T
Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems
Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018
i05819040
Piston Pump (All Wheel Drive) - Remove
SMCS - 5070-011-YW
Removal Procedure
Start By:
a. Remove the rear chassis support. Refer to Disassembly and Assembly, "Rear Chassis
Support - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, PERJ1017, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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Illustration 1 g03683476
1. Disconnect fitting (1). Disconnect hose assemblies (2) and (3).
Illustration 2 g03683492
2. Disconnect hose assemblies (4) and (6). Disconnect hose (5).
Illustration 3 g03683519
3. Disconnect harness assemblies (7) and (8). Disconnect hose assemblies (9).
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Illustration 4 g03683550
4. Attach suitable lifting devices to all wheel drive piston pumps (10). The weight of all wheel
drive piston pumps (10) is approximately 111 kg (245 lb).
5. Remove bolts (11) and all wheel drive piston pumps (10).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 28 16:51:44 UTC+0800 2019
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Previous Screen
Product: MOTOR GRADER
Model: 160M 3 AWD MOTOR GRADER N9T
Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems
Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018
i02747416
Piston Pump (All Wheel Drive) - Disassemble
SMCS - 5070-015-YW
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
Start By:
a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (All Wheel Drive) -
Remove".
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Illustration 1 g01376214
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove bolts (28), bolts (27), housing (23), and bearing (19).
2. Use Tooling (A) in order to remove retaining ring (26).
3. Remove O-ring seal (5), cover (10), retaining ring (6), shaft (7), and bearing (8).
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4. Use Tooling (A) in order to remove retaining ring (9).
5. Remove gear (20), annular gear (21), coupling (11), key (12), and O-ring seal (22).
6. Remove plug (1), shims (2), spring (3), piston (4), sleeve (17), and O-ring seal (18).
7. Remove cap (15), O-ring seal (14), adapter (13), and O-ring seal (16).
8. Remove plug (25) and O-ring seal (24).
Illustration 2 g01376215
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
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Follow the recommended procedure and use all recommended tooling to
release the spring force.
9. Remove bolts (37), O-ring seal (29), O-ring seal (31), coupling (30), cover (34), and bearing (32).
10. Use Tooling (A) in order to remove retaining ring (33).
11. Remove gear (40), annular gear (41), coupling (35), key (36), and O-ring seal (42).
12. Remove bearing (39).
13. Use Tooling (A) in order to remove retaining ring (48).
14. Remove plug (38) and the O-ring seal.
15. Remove plug (54), shims (53), spring (52), piston (51), sleeve (50), and O-ring seal (49).
16. Remove cap (46), O-ring seal (47), adapter (45), and O-ring seal (44) from housing (43).
Illustration 3 g01376216
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Caterpillar cat 160 m 3 awd motor grader (prefix n9t) service repair manual (n9t00001 and up)

  • 2. Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 3 AWD MOTOR GRADER N9T Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i02649335 Piston Pump (Hydraulic and Steering) - Assemble SMCS - 4306-016; 5070-016 Assembly Procedure Illustration 1 g01330063 1. Install lip seal (48). 2. Use Tooling (C) in order to install retaining ring (49). 3. Install lip seal (50). 1/7160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 2 g01330062 4. Install screws (45), bearings (44), bearing cone (46), and bearing cup (47). Illustration 3 g01333311 5. Install swashplate (43). 6. Install shaft (37). 7. Install plug (36). 8. Install dowel (28). Illustration 4 g01329913 2/7160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 5 g01329911 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 9. Install washer (31), spring (30), and washer (29). 10. Use Tooling (A), Tooling (B) and a suitable press in order to install retaining ring (32) onto barrel (27). Illustration 6 g01333324 11. Install pistons (42) into retainer (41) and barrel (27). 3/7160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 7 g01333336 12. Install barrel (27). Illustration 8 g01333337 13. Install shim (26) and bearing cone (25). Illustration 9 g01076392 4/7160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 10 g01333338 14. Position plates (40) and plates (38). 15. Install bolts (39). Illustration 11 g01329908 16. Install piston (22), piston (21), spring (24), gasket (19), port plate (20), and bearing cup (23). Illustration 12 g01329902 5/7160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 17. Install bolts (17) and head (18). Illustration 13 g01329901 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 18. Install retainer (15), spring (14), rod (13), retainer (12), spool (11), plug (10), and the O-ring seal. Install plug (16) and the O-ring seal. 19. Install retainer (8), spring (7), retainer (6), spool (5), plug (4), and the O-ring seal. Install plug (9) and the O-ring seal. 6/7160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 14 g01329900 20. Install O-ring seals (3). Illustration 15 g01329899 21. Install bolts (1) and valve (2). End By: a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic and Steering) - Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 28 16:49:53 UTC+0800 2019 7/7160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 3 AWD MOTOR GRADER N9T Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i05818515 Piston Pump (Hydraulic and Steering) - Install SMCS - 4306-012; 5070-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary. Illustration 1 g03683322 1. Install O-ring seal (9) to piston pump (7). 1/3160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 2 g03683174 2. Attach a suitable lifting device to piston pump (7). The weight of piston pump (57) is approximately 52 kg (115 lb). Use the suitable lifting device in order to position piston pump (7) to the machine. 3. Install bolts (8). Illustration 3 g03683153 4. Connect hose assembly (4) and (5). Connect bracket assembly (6). Illustration 4 g03683148 2/3160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. 5. Connect harness assembly (1). Connect hose assemblies (2) and (3). End By: a. Install the piston pump (hydraulic fan). Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Pump)- Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 28 16:50:49 UTC+0800 2019 3/3160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 3 AWD MOTOR GRADER N9T Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i05819040 Piston Pump (All Wheel Drive) - Remove SMCS - 5070-011-YW Removal Procedure Start By: a. Remove the rear chassis support. Refer to Disassembly and Assembly, "Rear Chassis Support - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1/3160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 1 g03683476 1. Disconnect fitting (1). Disconnect hose assemblies (2) and (3). Illustration 2 g03683492 2. Disconnect hose assemblies (4) and (6). Disconnect hose (5). Illustration 3 g03683519 3. Disconnect harness assemblies (7) and (8). Disconnect hose assemblies (9). 2/3160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 4 g03683550 4. Attach suitable lifting devices to all wheel drive piston pumps (10). The weight of all wheel drive piston pumps (10) is approximately 111 kg (245 lb). 5. Remove bolts (11) and all wheel drive piston pumps (10). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 28 16:51:44 UTC+0800 2019 3/3160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 16. Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 3 AWD MOTOR GRADER N9T Configuration: 160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERED BY C9.3 Engine Disassembly and Assembly 12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018 i02747416 Piston Pump (All Wheel Drive) - Disassemble SMCS - 5070-015-YW Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1857 Retaining Ring Pliers 1 Start By: a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (All Wheel Drive) - Remove". 1/8160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 1 g01376214 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (28), bolts (27), housing (23), and bearing (19). 2. Use Tooling (A) in order to remove retaining ring (26). 3. Remove O-ring seal (5), cover (10), retaining ring (6), shaft (7), and bearing (8). 2/8160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. 4. Use Tooling (A) in order to remove retaining ring (9). 5. Remove gear (20), annular gear (21), coupling (11), key (12), and O-ring seal (22). 6. Remove plug (1), shims (2), spring (3), piston (4), sleeve (17), and O-ring seal (18). 7. Remove cap (15), O-ring seal (14), adapter (13), and O-ring seal (16). 8. Remove plug (25) and O-ring seal (24). Illustration 2 g01376215 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. 3/8160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Follow the recommended procedure and use all recommended tooling to release the spring force. 9. Remove bolts (37), O-ring seal (29), O-ring seal (31), coupling (30), cover (34), and bearing (32). 10. Use Tooling (A) in order to remove retaining ring (33). 11. Remove gear (40), annular gear (41), coupling (35), key (36), and O-ring seal (42). 12. Remove bearing (39). 13. Use Tooling (A) in order to remove retaining ring (48). 14. Remove plug (38) and the O-ring seal. 15. Remove plug (54), shims (53), spring (52), piston (51), sleeve (50), and O-ring seal (49). 16. Remove cap (46), O-ring seal (47), adapter (45), and O-ring seal (44) from housing (43). Illustration 3 g01376216 4/8160M Series 3 Motor Grader-All Wheel Drive N9T00001-UP (MACHINE) POWERE... 2019/12/28https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...