parts catalogue manual

1. WF3000 Series
Order Number: 812706-006
Printed in Germany ● Revision Level A
Parts Manual

2. 1
Printed in Germany
TABLE OF CONTENT

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TABLE OF CONTENT
MP-WF3000-GB 10/04 • Printed in Germany MP-IDX-3300
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.
General ................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.
Covers................................................................................... 12
Caster Wheel ........................................................................ 14
Load Wheel ........................................................................... 16
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.
Tube-/Hose Layout ................................................................ 20
Hydraulic TF Mast ................................................................. 22
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.
Gearbox................................................................................. 26
Drive Motor 0,7kW/1.0t ......................................................... 28
Drive Motor 1,4kW/1.2t ......................................................... 30
Knuckel ................................................................................. 32
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.
Electrical Parts ..................................................................... 36, 38
Contactor .............................................................................. 40
Control Handle ...................................................................... 42, 44
Switch ................................................................................... 46
Charger ................................................................................. 48
Battery .................................................................................. 50
Instrument ............................................................................. 52
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.
Brake..................................................................................... 56
SECTION6 – STEERING PAGE SERIAL NR. CUT REV.
Steering Mechanism ............................................................. 60
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
Mono Mast ............................................................................ 64
TL Mast ................................................................................. 66
TF Mast ................................................................................. 68
Fork Carriage Mono Mast ..................................................... 70
Fork Carriage TL/TF Mast 1.0t .............................................. 72
Fork Carriage TL/TF Mast 1.2t .............................................. 74
Mast Safty Screen ................................................................ 76
Load Backrest ....................................................................... 78
Yoke ...................................................................................... 80
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder - Mast TL........................................................... 84
Free Lift Cylinder - Mast Mono/Mast TF ............................... 86
Lift Cylinder - Mast TF .......................................................... 88
Lift Cylinder - Mast TF .......................................................... 90
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.
Labels and Decals................................................................. 94

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Printed in Germany
INTRODUCTION

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INTRODUCTION
MP-WF3000-GB 10/04 • Printed in Germany M/P-ITD-3300
Important customer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as
stipulated in the operator manual.
Any additional work must be performed by Crown
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained, please
contact Crown for relevant training courses.
Subsequent Attachments and Modifications
made to the Truck
DANGER!
Any proposed modification which would
alter the original condition of the truck
when delivered, must first be assessed and
approved in writing by Crown Gabelstapler
GmbH.
● The net weight and position of
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
Ordering Spare Parts
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the
utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133

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PARTS

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SECTION 1

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MP-WF3000-GB 10/04 • Printed in Germany
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MP-1.0-3300
MP-3300-008
COVERS

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INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-WF3000-GB 10/04 • Printed in Germany MP-1.0-3300
COVERS
1..................... 811563 ..................................... Cover ...................................................................................................... 1
2..................... 050071-036 .............................. Screw...................................................................................................... 2
3..................... 050078-010 .............................. Blind Rivet Nut ........................................................................................ 5
4..................... 811002-001 .............................. Cover ...................................................................................................... 1
5..................... 814933 ..................................... U-Hook ................................................................................................... 1
6..................... 813223-001 .............................. Insert ...................................................................................................... 3
7..................... 050005-052 .............................. Screw...................................................................................................... 3
8..................... 810904-001 .............................. Cover ...................................................................................................... 1
9..................... 805825-001 .............................. Blind Rivet Nut ........................................................................................ 4
10.................... 050003-067 .............................. Screw...................................................................................................... 4
11.................... 811112-001 .............................. Cover ...................................................................................................... 1
12.................... 050078-009 .............................. Blind Rivet Nut ........................................................................................ 6
13.................... 050003-068 .............................. Screw...................................................................................................... 6
14.................... 811112-002 .............................. Cover ...................................................................................................... 1
15.................... 810901 ..................................... Cover ...................................................................................................... 1
16.................... 060063-023 .............................. Screw...................................................................................................... 3
17* ................... 814221 ..................................... Cover ...................................................................................................... 1
18* ................... 814472 ..................................... Rubber Mat ............................................................................................. 1
053050-010 .............................. Adhesive ................................................................................................. AR
19* ................... 050072-005 .............................. Screw...................................................................................................... 2
053050-006 .............................. Adhesive ................................................................................................. AR
20* ................... 050009-056 .............................. Washer ................................................................................................... 2
21* ................... 814220 ..................................... Traction Bar ............................................................................................. 1
22* ................... 050009-015 .............................. Washer ................................................................................................... 2
* ..................... 814473 ..................................... Cover Assembly (included 17 - 22)......................................................... 1

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MP-1.5-3300
MP-3300-007
CASTERWHEEL
Power Unit

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INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-WF3000-GB 10/04 • Printed in Germany MP-1.5-3300
CASTERWHEEL
1..................... 811037 ..................................... Screw...................................................................................................... 1
2..................... 050005-096 .............................. Screw...................................................................................................... 1
050009-029 .............................. Washer ................................................................................................... 1
3..................... 810974-008 .............................. Screw...................................................................................................... 1
4..................... 810974-001 .............................. Bearing Carrier ....................................................................................... 1
5..................... 810974-007 .............................. Cap ......................................................................................................... 1
6..................... 810974-002 .............................. Bearing ................................................................................................... 1
7..................... 810974-006 .............................. Bracket ................................................................................................... 1
8..................... 810974-005 .............................. Screw...................................................................................................... 1
9..................... 810974-004 .............................. String Guard............................................................................................ 2
810974-010 .............................. Washer ................................................................................................... 2
10.................... 055002-005 .............................. Bearing Ball ............................................................................................. 2
11.................... 810974-011 .............................. Tube ........................................................................................................ 1
12.................... 810974-003 .............................. Wheel ...................................................................................................... 1
13.................... 810974-009 .............................. Washer ................................................................................................... 1
14.................... 050008-030 .............................. Nut .......................................................................................................... 1
810974-100 .............................. Caster Wheel Assembly (included 4 - 14)............................................... 1

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MP-1.5-3300
MP-3300-006
LOADWHEEL
Power Unit

13. 17
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-WF3000-GB 10/04 • Printed in Germany MP-1.5-3300
LOADWHEEL
1..................... 808982-001 .............................. Load Wheel Assembly (included 2 - 4) .................................................... 2
2........................... 808982-002 .............................. Wheel ................................................................................................ 2
3........................... 055002-027 .............................. Bearing .............................................................................................. AR
4........................... 810204 ..................................... Bush .................................................................................................. AR
5..................... 814467 ..................................... Axle ......................................................................................................... 2
6..................... 050000-023 .............................. Roll, Pin................................................................................................... 2
7..................... 808981-001 .............................. Load Wheel Assembly (included 3, 4, 8) ................................................. 2
8........................... 808981-002 .............................. Wheel ................................................................................................ 4
9..................... 802869 ..................................... Rocker .................................................................................................... 4
10.................... 814466 ..................................... Axle ......................................................................................................... 4
11.................... 050000-015 .............................. Roll, Pin................................................................................................... 4
12.................... 803030 ..................................... Bush........................................................................................................ 4

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SECTION 2

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MP-2.1-3300
MP-3300-009
TUBE/HOSE LAYOUT
Power Unit
Lift Cylinder
Lift Cylinder
Free Lift Cylinder

17. 21
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-WF3000-GB 10/04 • Printed in Germany MP-2.1-3300
TUBE/HOSE LAYOUT
1..................... 813552 ..................................... Tube ........................................................................................................ 1
064004-014 .............................. Adaptor ................................................................................................... 2
2..................... 054174-001 .............................. Elbow ...................................................................................................... 1
3..................... 811845-001 .............................. Motor Assembly ...................................................................................... 1
811845-300 .............................. Brush Kit ........................................................................................... 1
811845-101 .............................. Headband .......................................................................................... 1
811845-301 .............................. Brush Holder & Brush ....................................................................... 1
4..................... 811677 ..................................... Cushion................................................................................................... 1
5..................... 052081-003 .............................. Clamp...................................................................................................... 1
6..................... 811845-100 .............................. Coupler ................................................................................................... 1
7..................... 809717 ..................................... Pump & Flange ....................................................................................... 1
8..................... 809726 ..................................... Lowering Block Assembly ...................................................................... 1
809773 ..................................... Hollow Screw .................................................................................... 1
809727 ..................................... Seal Kit .............................................................................................. 2
9..................... 809735 ..................................... Solenoid Valve Assembly........................................................................ 1
809714 ..................................... Coil .................................................................................................... 1
10.................... 805290 ..................................... Adaptor ................................................................................................... 1
805292 ..................................... Cap ......................................................................................................... 1
805291 ..................................... Elbow ...................................................................................................... 1
11.................... 809700 ..................................... Check Valve ............................................................................................ 1
805280 ..................................... Relief Valve ............................................................................................. 1
12.................... 809768 ..................................... Flow Regulator ........................................................................................ 1
13.................... 805283 ..................................... Proportional Speed Block Assembly ...................................................... 1
809721 ..................................... Seal Kit .............................................................................................. 2
050005-003 .............................. Screw ................................................................................................ 4
14.................... 809729 ..................................... Proportional Valve Assembly .................................................................. 1
809730 ..................................... Coil .................................................................................................... 1
15.................... 809774 ..................................... Flange Assembly .................................................................................... 1
809719 ..................................... O-Ring............................................................................................... 1
809720 ..................................... O-Ring............................................................................................... 1
050005-022 .............................. Screw ................................................................................................ 3
16.................... 809706 ..................................... Suction Line Assembly ........................................................................... 1
809723 ..................................... Collar ................................................................................................. 1
809724 ..................................... Filter .................................................................................................. 1
17.................... 809704 ..................................... Clamp Assembly..................................................................................... 1
050005-063 .............................. Screw ................................................................................................ 1
18.................... 809763 ..................................... Tank Assembly ....................................................................................... 1
811847 ..................................... Tank................................................................................................... 1
809703 ..................................... Cap.................................................................................................... 1
19.................... 050006-019 .............................. Screw...................................................................................................... 2
20.................... 050073-002 .............................. Spring Nut ............................................................................................... 2
21.................... 815250-001 .............................. Hydraulic Control Module........................................................................ 1
22.................... 050008-015 .............................. Nut .......................................................................................................... 2
23.................... 813683 ..................................... Tube (only Mast Mono) ............................................................................ 1
24.................... 064004-001 .............................. Adaptor (only Mast Mono) ....................................................................... 1
053001-003 .............................. Hydraulic Oil ........................................................................................... 1
053001-009 .............................. Hydraulic Oil (Freezer/Corrosion) ........................................................... 1